Salt Dogg 6190120 Administrator Guide

1
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • buyersproducts.com
Installation & Operators Manual
Installation
The liquid spray system main body is mostly pre-assembled.
Follow these instructions to install the system on the vehicle.
1. Place the poly tank in pickup bed and secure it.
2. Place the spray system into vehicle receiver and secure
with provided hitch pin and hairpin.
3. Remove lid from pump unit. Slide 14" hose WSE127
through back side of pump unit and connect to 90 degree
fitting. Use clamp WSE95 to secure hose properly to fitting.
Install quick connect coupler WSE118 to opposite end of hose.
Again, secure with clamp WSE95.
4. Assemble the bushing reducer WSE101 to poly tank if
needed, along with a 90 degree fitting WSE112. Insert long
10' hose to fitting and clamp WSE95 in place. Cut the hose
accordingly and finish assembly with a straight barb fitting
along with clamp WSE95. The sraight barb WSE119 will be
used with the quick connect fitting WSE118 on the supply hose
coming from the pump system.
5. Insert the remaining 14" hose on the manual valve located
in the middle of the spray unit base. Use clamp WSE95 to
secure in place. Place clamp WSE95 on opposite side of hose
and snug for the time being. Once the spray bar is connected,
connect the hose to center section of spray bar barb and
secure with clamp. This hose may need to be trimmed.
6. To install the WSE164 spray bar, attach the two WSE163
clamp connectors to the spray system bracket. The two
connectors will bolt to the system and will then clamp to
the spray bars. Tighten the spray bars to center section
by threading clockwise on both sides until the o-ring seals
—continued
are snug and the nozzles are pointing towards the ground.
Reflective tape is provided to apply on the spray bar as
desired.
Electrical connections
Route wire harness WSE154 from spray unit to engine
compartment of vehicle. Make sure the preassembled
connector is located near the spray system. The bare wires
will be routed to the engine compartment where the white
wire will be connected to the positive side of the battery and
the black wire will be connected to the negative side of the
battery.
6190120, 6190150, 6190160, 6190170
Liquid Spray System
Mount the 6391001 toggle switch in a convenient place inside
the vehicle cabin. Now route the WSE142 wire harness to the
switch, again make sure to leave the pre-assembled connector
on the spray system side. Once the harness is in place:
Connect the black wire to good ground. Connect the white
wire to the black wire on the toggle switch.
On the toggle switch: Connect the green wire to a solid
chassis ground. Connect the red wire to a "switched"
accessory slot in the vehicles fuse box. See fig #1 for wiring
diagram.
WARNING
Do not connect the sprayer to the battery until all other
connections are made. Ensure the wire is fastened
securely in engine compartment and along entire frame.
Use zip-ties to secure properly.

2
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • buyersproducts.com
Fig. 1 Wiring Diagram
Hose Reel (Optional)
3039076 Steel
Follow these instructions if you plan to install the optional
hose reel.
1. Install the hose reel on the spray system base and bolt in
place in four locations.
2. Remove the plug on the back side of the manual valve
on the spray system and replace with the reducer bushing
WSE132, using a thread sealer to prevent leaks. Use LoctiteTM
#30534 or PermatexTM #2 thread sealant only. Do not use
Teflon-type products as they can damage threads and cause
leaks.
Install the WSE130 hose to the reducer bushing, using the
non-swivel end. Insert and tighten the WSE131 90 degree
fitting to the hose reel and then connect the swivel end of the
hose. Again seal all joints with sealer.
3. Connect the WSE125 spray gun to end of hose reel using
thread sealer. See fig #2 for bill of materials.
Fig. 2
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1HR3850 1 Hose Reel, Steel (Optional)
23017796 1 Spray Gun Kit (Contains all parts listed below)
3WSE125 1 Spray Gun
4WSE130 1 Hose 3/8" x 3/8" Swivel
5WSE131 1 90 Pipe Elbow
6WSE132 1 Reducing Bushing 3/4" x 50' Urethane
WSE141
WSE153
WSE142
WSE154
BLACK WIRE TO
NEGATIVE ON BATTERY
WHITE WIRE TO POSITIVE
ON BATTERY
RED WIRE FROM PUMP
BLACK WIRE FROM WSE141
BLACK WIRE FROM WSE153
WHITE WIRE FROM WSE153
RED WIRE TO SWITCH WITH
IGNITION (FUSE BOX)
CABIN SWITCH PART # E15
BLACK WIRE TO WHITE
WIRE ON WSE142
GREEN WIRE TO GROUND
BLACK WIRE
TO GROUND
WSE156
BLACK WIRE FROM PUMP
2
1
3
4
5
6

3
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • buyersproducts.com
Fig. 3
Using the System
Once the system is installed and working properly, it can be
filled. Fill the poly tank with salt brine or deicing solution. The
tank will hold 55, 210, 325, or 550 gallons, depending on the
model.
Once the tank is filled the system can be activated. Turn the
system on, ensure the system is set to the spray bar and allow
the pump to prime the system; this may take a few minutes.
When the system starts spraying, the line and pump have
been primed and are ready for use. Select the spray bar or
hose reel if ordered by moving the manual valve lever. The 6
o’clock position will operate the spray bar while the 9 o’clock
position will operate the hose reel.
Use the spray bar for drive ways, parking lots, etc. Use the
hose reel for sidewalks, steps, walkways, etc.
The system contains several safety features to protect the
unit.
The unit is equipped with a circuit breaker if the current
exceeds 35 amps. If this occurs check your electric system
for possible errors. Then manually reset the breaker located
inside the pump unit.
The pump will automatically shut off if the pressure in the
system exceeds 80 psi. This is most likely to occur during
use of the hand reel, when the gun is in the off position the
pressure will build shutting the pump off until the gun trigger
is pulled.
The system is also equipped with a pressure relief valve. This
valve is located on the bottom of the pump unit and will allow
the system to discharge if need be. The pressure relief valve is
adjustable but is set from the factory.
Liquid Spray System Routine Maintenance
Poly Tank
• Inspect the tank and fittings for leaks from cracks or
looseness.
Plumbing
• Inspect hoses/fittings/ball valve for leaks, cracks,
looseness, chafing, binding etc.
Filter
• Remove and clean filter element every 8 to 10 hours or as
needed depending on how clean de-icing liquid is
Pump
• Inspect wiring for wear and loose or corroded connections.
• Check fasteners. Check wire connections.
Nozzles
• Inspect operation for even spray pattern. Remove and
clean nozzles as needed.
Storage
• Store inside to prevent freezing in extreme low
temperatures.
• Drain liquids from tank and hoses when not in use for more
than two days or during extremely low temperatures.
• Flush pump and system with clean water to prevent dam-
age to sealing surfaces upon every use.
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1WSE95 6 Clamp, Type F
2WSE101 1 Bushing Reducer, 2" x 3/4"
3WSE112 2Barb, Hose, 90°
4WSE118 1 FDA Cam Lever Coupling 3/4"
5WSE119 1 Barb, Threaded, 3/4"
6WSE154 1 Harness, 10 GA. 240" long
7WSE142 1 Wire Harness, 14 GA, 240" long
8HP6253WC 1 Hitch Pin w/HP Cotter
9CT150RW 1 Reflective Tape, 1' 6" Long
10 6391001 1Switch w/Fuse
11 WSE127 2 Hose 3/4" x 14"
12 WSE129 1 Hose 3/4" x 10'
1
2
3
4
5
6
7
8
9
10
11
12

4
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone [phone] • Fax [phone]
Toll-Free Fax [phone] • buyersproducts.com
1
2
3
4
5
6
7
3017793_E
Fig. 4
Fig. 5
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
13017780 1 Weldment, Base, Spray SYS
2 WSE90 A 1 Pump, 7 GPM, 80 PSI
3 WSE90 C 1 Strainer, Relief 1/2"
4 WSE90 D 2 Barb 90°, Quick Connect
5WSE92 1 Bulk Head Fitting 3/4"
6WSE102 2 Nipple, Hex, 3/4 x 3/4
7WSE93 1 Pressure Relief Valve, 3/4"
8HPGS100 1 Pressure Gauge 100 PSI
9WSE91 1 Tee Poly 3/4" x 3/4" x 3/4"
10 WSE99 2 Barb, Straight 3/4"
11 WSE112 1Barb, Hose, 90°
12 WSE116 1 3 Way Side Load Ball Valve
13 WSE126 1 Plug, 3/8 NPT, Poly
14 WSE128 5 in Hose 3/4" x 5"
15 3017789 1 Cover, Spray SYS, SS
16 5621534 1 Light, License Plate, LED
17 BBPF-3-8-3 2 Plug, Toolbox, Hanging Hole
18 WSE95 4 Clamp, Type F
19 3016933 4 Nut, Speed, U-Style, Extruded, 10-24
ITEM PART NO. QT Y. DESCRIPTION
20 3012194 4 Screw, Thumb Assembly, 10-24 x 3/4
21 WSE104 1 Strain Relief 1/2" NPT
22 WSE134 1 Strain Relief 3/4" NPT
23 WSE127 1 Hose 3/4" x 14"
24 WSE29 1 Nut, Plastic, 1/2" NPT
25 WSE105 1 Nut, Plastic, 3/4" NPT
26 WSE135 1Barb, Hose, 90°
27 WSE153 1 Harness, 10 GA. 12" Long
28 WSE141 1 Wire Harness, 14 GA. 36" Spray SYS
29 WSE156 1 Jumper, 10 GA. 12" Long
30 CB30PB 1 Breaker, 30 AMP
31 FBSH01002475SS 4 Screw #10-24 x .75
32 FNE010024024SS 8 Nut, Elastic Stop 10-24 SS
33 13047191 1Solenoid
34 3032351 4 #10-24 x 1-1/2" Machine Screw
WSE26 – 55 Gallon Poly Tank
3042685 – 210 Gallon Poly Tank
3045169 – 325 Gallon Poly Tank
3042687 – 550 Gallon Poly Tank
Bill of Materials
ITEM PART NO. QT Y. DESCRIPTION
1WSE160 1 Tee, Spray Bar
2WSE162 1 Barb Threaded, 3/4" Hose
3WSE157 2 Pipe, 1" PVC
4WSE159 8 Nozzle, Spray System, .5 GPM Each
5WSE163 2 Bracket, Support w/3/8" Bolt
6WSE133 1 Nozzle, Spray System
7WSE140 1 Barb Threaded, 3/4" Hose
WARRANTY
Buyers Products Co. warrants all truck/trailer hardware manufactured or distributed by it, to be
free from defects in material and workmanship for a period of one year from date of shipment.
Parts must be properly installed and used under normal conditions. Any product which has been
altered, including modification, misuse, accident or lack of maintenance will not be considered under
warranty. Normal wear is excluded. The sole responsibility of Buyers Products Co. under this war-
ranty is limited to repairing or replacing any part or parts which are returned, prepaid, and are found
to be defective by Buyers Products Co. Authorization from Buyers Products Co. must be obtained
before returning any part. No charges for transportation or labor performed on Buyers’ products will
be allowed under this warranty.
17
20
1
2
5
6
7
8
9
10
3
4 12
11
14
15
16
13
21
22
23
10
4
18
18
18
19
26
6
30
31
32
33
34
24
25