Samcon ExCam XI410 User manual

ExCam®XI410
User Manual

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Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Illustration of the model key.................................................................................5
2.3 Electrical parameters of the camera....................................................................6
2.4 System cable SKDP03-T.....................................................................................6
2.5 Optical specifications...........................................................................................6
2.6 Video-technical characteristics............................................................................8
2.7 Other technical data............................................................................................8
3Safety Instructions...................................................................................................9
4Installation ..............................................................................................................11
5Electrical connection .............................................................................................13
5.1 Potential equalization........................................................................................13
5.2 Variants of cable termination.............................................................................14
5.3 Connection work at the device (terminal box) ...................................................14
5.4 Plug-assignment (RJ45)....................................................................................17
5.4.1 Appropriate cables & cable entries..........................................................................................19
5.4.2 Fusing......................................................................................................................................19
5.4.3 Tests prior to switching on voltage ..........................................................................................19
6Network access and visualization ........................................................................20
6.1 Minimum system requirements..........................................................................20
6.2Set up installation / first use ..............................................................................20
6.3 Allocating IP adress...........................................................................................20
7Visualization/ Analysis Software PIX Connect.....................................................24
7.1 General information about PIX Connect............................................................24
7.2 Focusing the thermal image..............................................................................24
7.3 Adjustment of temperature range......................................................................24
7.4 User interface....................................................................................................25
8Cleaning..................................................................................................................26
9Maintenance / Modification....................................................................................26
10 Disposal / Recycling...........................................................................................26
11 Drawings & 3D models.......................................................................................27

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Table of Figures and Charts
Table 2-1 Model key..........................................................................................................5
Figure 2-3 Sectional view of SKDP03-T ............................................................................6
Table 2-2 Measurement field and pixel size ......................................................................7
Table 2-3 Other technical data ..........................................................................................8
Table 4-1 Mounting accessories......................................................................................12
Figure 5-1 ExCam XI410 Potential equalization..............................................................13
Table 5-1 Potential equalization ......................................................................................13
Figure 5-2 ExCam XI410 T08-VA0.4.K1.GER-N.N-xxx.N-P............................................14
Figure 5-3 ExCam XI410 T08-VA0.4.K1.GER-N.N-xxx.N-T............................................14
Figure 5-4 Video Tutorial ExTB-3....................................................................................15
Figure 5-5 Pin assignment of the cable SKDP03-T.........................................................15
Table 5-2 Wire assignment of terminal box ExTB-3(SKDP03-T).....................................15
Figure 5-6 Wired terminal box ExTB-3 ............................................................................16
Figure 5-7 ExTB-3 -> Safe area ......................................................................................17
Figure 5-8 Plug assignment RJ45 ...................................................................................17
Figure 5-9 Plug assignment, RJ45 ..................................................................................18
Figure 7-1 Motorized focus settings in PIX Connect Software.........................................24
Figure 7-2 Adjust temperature range...............................................................................24
Figure 7-3 User interface.................................................................................................25
History of revisions
Product: ExCam® XI410
Title: User Manual for ExCam®XI410
Doc. -Id. 220316-PT08BA-ES-ExCam XI410_en_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 16.03.2022
Rev.
Index
Date
Name
Comment
Approved by
0
16.03.2022
E. Schneider
Compilation of the document
Digital unterschrieben von Steffen
Seibert
DN: cn=Steffen Seibert,
o=SAMCON Prozessleittechnik
GmbH, ou,
[email protected], c=DE
Datum: 2022.04.04 12:20:31 +02'00'

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1 Introduction
The ExCam XI410 is a powerful thermographic camera with an integrated infrared ther-
mometer and motor focus for use in potentially explosive areas. It delivers excellent infra-
red images (384x240p) of objects in a temperature range from -20°C to 900°C. In addi-
tion, the thermal imaging camera has extensive analysis functions (e.g. thermal analysis
with hot and cold spots). The ExCam XI410 cannot only see where it is hot, it can also
measure the temperature exactly. When designing the ExCam XI410, our main focus
was on safety, mechanical precision and high quality of stainless steel.
Like all cameras of the ExCam series, it is certified according to European regulations
(ATEX) as well as international ones (IECEx). The explosion-protected housing is ap-
proved for the ATEX group II for zones 1, 2, 21 and 22 including the explosion groups
IIC / IIIC. For more information please visit our website at www.samcon.eu/en
2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db
Protection class camera: IP66/68 (IEC /EN 60529)
Protection class terminal box: IP66 (IEC /EN 60529)
Transport/storage temperature: -40°C…+70°C
Ambient temperature (EX): -10°C…+50°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2021)
IECEx Certificate of Conformity: TUR 18.0023X (2021)
Other certificates see: https://www.samcon.eu/en/products/network/excam-xi410/
Attention!
The instructions stated on the type plates have to be observed!

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2.2 Illustration of the model key
1)
Ex product-
name
2)
Type
3)
Housing-
combination
4)
Temp.-
range
5)
Cable
length [m]
6)
Cable
termin.
7)
Optic
ExCam XI410
T08-
VA0.4.K1.GER-
N.N-
005.N-
P-
018/029/
053/080
T08-
VA0.4.K1.GER-
N.N-
005.N-
T-
018/029/
053/080
Table 2-1 Model key
Explanations:
1) ExCam XI410 = Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
2) T08 = SAMCON Production- Type 08
3) VA0.4.K1.GER = T07 ex d housing (stainless steel 1.4404) with small diameter
ØVA0=48mm)
VA0.4.K1.GER = T07 VA0.4 housing with maximum body length (L.R = 171.2mm)
VA0.4.K1.GER = K1 cable gland flange
VA0.4.K1.GER = Germanium sight glass, suitable for thermographic applications (MIR/ FIR)
4) N.N= Normal ambient temperature range (Tamb > -10°C)
N.N= No high temperature battery installed (Tamb < +50°C)
5) 005.N = Length of the connection line in meter at delivery; 5m is the
standard cable length, max. cable length is: 005…100 [m]
005.N= Non armoured cable
6) P= Plug- termination (standard)
CAT6, RJ-45 plug, AWG 26-22,
TD = Terminal Box Ex-e termination (optional)
7) 0XX = Different optics available:
18°, 29°, 53° and 80°

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2.3 Electrical parameters of the camera
Power supply of the camera:
Voltage supply: 24 V DC
Reference voltage: 10 - 30 V DC
Maximum power consumption: 2.5 W
Typical power consumption: < 2.0 W
2.4 System cable SKDP03-T
Outside diameter: 12.40 ± 0.3 mm
Bending radius: 8 x Dawhen installed and 4 x Daafter relocation
Data line: 4 x 2 x AWG23/1 CAT.6
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKDP03-T_Datasheet.pdf
Figure 2-3 Sectional view of SKDP03-T
2.5 Optical specifications
A selection of lenses offers the possibility to precisely measure objects in different dis-
tances; we offer lenses for close, standard and large distances. Please note that the
ExCam XI410 has a fixed optic. A change of optics is not possible. The following table
shows a relationship between the measurement object distance and the pixel size on the
object level.
HFOV: Horizontal field of view
VFOV: Vertikal field of view
DFOV: Diagonal field of view
IFOV: Instantaneous field of view (size of the single pixel on object level)

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53°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,100 0,200 0,300 0,490 0,990 2,000 4,000 5,900 9,900 29,700 98,900
VFOV 0,057 0,110 0,170 0,280 0,550 1,100 2,200 3,300 5,500 16,500 54,900
DFOV 0,115 0,230 0,340 0,570 1,130 2,300 4,500 6,800 11,300 33,900 113,100
Size of the
single pixel
[mm]
IFOV 0,300 0,500 0,800 1,300 2,600 5,100 10,300 15,500 25,800 77,200 257,400
Distance to measurement object [m]
Enlargement of
total measuring
field at object
level [m]
18°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,069 0,102 0,170 0,330 0,660 1,310 2,000 3,300 9,800 32,600
VFOV 0,043 0,064 0,100 0,210 0,410 0,820 1,200 2,100 6,100 20,500
DFOV 0,081 0,120 0,200 0,390 0,780 1,550 2,300 3,900 11,500 38,500
Size of single
pixel [mm]
IFOV 0,200 0,300 0,400 0,900 1,700 3,400 5,100 8,500 25,500 84,800
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
29°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,059 0,112 0,170 0,270 0,530 1,070 2,100 3,200 5,300 15,900 52,900
VFOV 0,036 0,068 0,100 0,160 0,320 0,640 1,300 1,900 3,200 9,500 31,700
DFOV 0,069 0,131 0,190 0,320 0,620 1,240 2,500 3,700 6,200 18,500 61,600
Size of single
pixel [mm]
IFOV 2,000 0,300 0,400 0,700 1,400 2,800 5,500 8,300 13,800 41,300 137,700
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
80°-optic
0,05 0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
HFOV 0,084 0,160 0,320 0,480 0,810 1,600 3,300 6,500 9,800 16,600 49,900 166,400
VFOV 0,044 0,080 0,170 0,250 0,410 0,800 1,600 3,200 4,800 8,000 24,100 80,400
DFOV 0,095 0,180 0,360 0,540 0,910 1,800 3,600 7,300 10,900 18,500 55,400 184,800
Size of single
pixel [mm]
IFOV 0,200 0,400 0,800 1,300 2,100 4,200 8,500 16,900 25,500 43,400 130,000 433,200
Enlargement of
total measuring
field at object
level [m]
Distance to measurement object [m]
Table 2-2 Measurement field and pixel size
For distances smaller than the minimum measuring distance (0.35m@18°/29°;
0.25m@53°; 0.2m@80°), the measuring accuracy can be outside the specification.
As an alternative to the table, you can use the Optris GmbH opticcalculator:
https://www.optris.de/optikkalkulator-fuer-waermebildkameras
Or the free optris Optikkalkulator App:
Optris calculator –Apps bei Google Play

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2.6 Video-technical characteristics
We use the Optris Xi410 Spot-finder IR-Camera in a pressure-resistant enclosure. For
details, please refer to the Product Documentation, video-technical data of optris®:
https://www.optris.com/xi-410
2.7 Other technical data
Table 2-3 Other technical data
Camera
Terminal box
Permissible ambient temperature
-10°C … +50°C
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP66/68
(Test conditions: 0.5h/8m
water column 5°C)
IP66
Housing material
Stainless steel, mat. no. 1.4404
Polyester resin
Weight
About 0.93 kg
1 kg
Dimensions
D48mm x 171.2mm
145mmx145mmx71mm

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3 Safety Instructions
Please absolutely observe the installation instruction’s
safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
The alignment of the camera to intensive energy sources (e.g. devices
which emit laser radiation or reflections of such equipment) can cause
an irreparable defect of the infrared detector. This is also valid if the
camera is switched off.
Attention!
Devices of type T08-VA0.x.K1.GER may not be used in mining/ fire-
damp hazard (ATEX group 1) or in areas with high risk of mechanical
stress (ATEX group 2).
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!

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Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.