SAMES KREMLIN Magna-Ram User manual
USER MANUAL
Magna-Ram
300 Gallon
Elevator and Controls
Version B June, 2020 2 MagnaRam-SK
SAMES KREMLIN, Inc.
45001 Five Mile Road
Plymouth, MI 48170
(734) 979-0100
http://www.sames-kremlin.com
Parts Ordering
Phone: 800-573-5554
Fax: 800-664-1511
Email: [email protected]
Technical Suppor
t
Phone: 734-979-0078
24 Hour Hotline: 877-726-3795
Email: [email protected]
S
ervice
Phone: 734-979-0100
24 Hour Hotline: 877-726-3795
Email: [email protected]
Training
Phone: 734-979-0100
Email: [email protected]
All communication or reproduction of this document, in any form whatsoever and all use or communication
of its contents is forbidden without express written authorization from SAMES KREMLIN, Inc.
The descriptions and characteristics mentioned in this document are subject to change without prior
notice.
© SAMES KREMLIN, Inc. 2020
Member of EXEL Industries
Version B June, 2020 3 MagnaRam-SK
Table of Contents
1Safety..................................................................................................................................................... 6
1.1Introduction..................................................................................................................................... 6
1.2General Safety Instructions ............................................................................................................ 7
1.3Pictograms...................................................................................................................................... 7
1.4Pressure Hazards........................................................................................................................... 8
1.5High Pressure Injection Hazards .................................................................................................... 8
1.6Fire - Explosion - Sparks - Static Electricity Hazards ..................................................................... 8
1.7Toxic Product Hazards ................................................................................................................... 9
1.8Lockout Energy Sources................................................................................................................. 9
1.9Heavy Equipment ........................................................................................................................... 9
1.10Equipment Requirements ............................................................................................................. 10
1.10.1Pumps ................................................................................................................................... 10
1.10.2Hoses .................................................................................................................................... 10
1.10.3Commercial Products ............................................................................................................ 10
1.11General Electrostatic Systems...................................................................................................... 11
1.11.1Manual Electrostatic Systems ............................................................................................... 12
2Magna-Ram ......................................................................................................................................... 13
2.1Complete Magna-Ram with double ball pumps. ........................................................................... 14
2.1.1Double Ball Pumps................................................................................................................ 15
3Specifications....................................................................................................................................... 16
3.1Frame Dimensions........................................................................................................................ 16
3.2Ram Retracted. ............................................................................................................................ 17
3.3Ram Extended.............................................................................................................................. 17
3.4Load Height .................................................................................................................................. 18
4Installation............................................................................................................................................ 19
4.1Locate MagnaRam. ...................................................................................................................... 19
4.2Grounding the pump..................................................................................................................... 19
4.3Install Air Supply Hose.................................................................................................................. 20
4.4Install Material Hose. .................................................................................................................... 21
4.5Pneumatic Single Pneumatics...................................................................................................... 22
4.5.1Single MagnaRam pneumatics – No Crossover.................................................................... 22
4.5.2Dual Magna-Ram – With Automatic Crossover..................................................................... 23
5Preventative Maintenance ................................................................................................................... 24
6Operation: ............................................................................................................................................ 25
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6.1Unloading Material........................................................................................................................ 25
6.2Loading Material. .......................................................................................................................... 26
6.2.1MagnaRam Drum Safety Concerns....................................................................................... 27
7The Magna-Ram consists of seven major components....................................................................... 28
7.1The Pumps Packages................................................................................................................... 29
7.2Magna-Ram Elevator (Ram). 62-3147-01 (RH) / 62-3147-02 (LH) .............................................. 29
7.2.1Elevator 62-3147-0x components.......................................................................................... 30
7.2.2Upper Frame and follower Assembly. ................................................................................... 31
7.2.3Elevator Guide Bushing assembly 62-3009-03. .................................................................... 32
7.2.4Elevator Piston Assembly 62-3009-02 .................................................................................. 33
7.2.5Removing/ Installing the Elevator Piston Assembly. ............................................................. 34
7.2.6Elevator Control Tubing 65-3224-01 ..................................................................................... 35
7.3Barrel Clamps 62-3035-00............................................................................................................ 36
7.4Safety Ram Up Lockout 62-3065-01 ............................................................................................ 37
7.5Operation and Lock-out Sticker and tags. .................................................................................... 38
7.6Control Box Components ............................................................................................................. 39
7.6.1Control Box Inside components............................................................................................. 40
7.6.2Control Box Top .................................................................................................................... 41
7.6.3Control Box 65-3290-00 Operation........................................................................................ 42
7.6.4Control Box Door Layout ....................................................................................................... 43
7.6.5Control Box Subplate Layout................................................................................................. 44
7.6.6Control Box Back Layout....................................................................................................... 45
7.6.7Control Box Part Numbers..................................................................................................... 46
7.7Empty Drum Switch 62-3263-01................................................................................................... 47
7.8Control Box/Lock-Out Bracket 62-3228-01................................................................................... 48
7.9Upper Frame Pneumatic Assembly 65-3225-01........................................................................... 49
7.9.1Upper Frame Pneumatic Connections .................................................................................. 50
7.9.2Upper Frame Pneumatic Assembly....................................................................................... 50
7.9.3Pneumatics Shown assembled to upper frame. .................................................................... 51
7.10Pump Air Supply Kit 65-3223-01. ................................................................................................. 52
7.11Pump Air Supply Kit 65-3223-02. ................................................................................................. 53
7.12Utility Routing Assembly............................................................................................................... 54
7.12.1Pilot Supply Bracket layout.................................................................................................... 55
7.12.2Utility Routing Assembly Installed. ........................................................................................ 55
7.12.3Utility Brackets Tube Connections......................................................................................... 56
7.13Magna-Ram Follower Plate. 62-3241-01...................................................................................... 57
7.13.1Follower Plate Assembly 62-3241-01.................................................................................... 58
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7.13.2Powered Vents 668-160-205 (Standard)............................................................................... 59
7.13.3Gravity Vents 668-160-206 (Optional)................................................................................... 60
7.14Outlet Porting................................................................................................................................ 61
7.14.162-3220-01 Material Outlet-Steel. ......................................................................................... 62
7.14.262-3220-02 Material Outlet-Steel. ......................................................................................... 63
7.14.362-3220-03 Material Outlet-Plated. ....................................................................................... 64
7.14.462-3220-04 Material Outlet-Plated. ....................................................................................... 65
7.15Side Port Check Valve 62-3213-01 – 1-1/4NPTF......................................................................... 66
7.16Side Port Check Valve 62-3213-02 – 1-1/4NPT - Plated.............................................................. 67
7.17Pump Installation Assembly 62-3244-01 (105mm)....................................................................... 68
7.18Pump Installation Assembly 62-3244-03 (80mm)......................................................................... 69
7.19Depressurization Kit 65-3056-04 .................................................................................................. 70
7.19.1Depressurization Components: ............................................................................................. 71
7.20105-034N Depressurization Vavle................................................................................................ 72
7.20.1105-034N Depressurization Valve componants .................................................................... 73
7.20.2Depressurization Valve Dis-Assembly................................................................................... 74
7.20.3105-034N Depressurization Valve Assembly ........................................................................ 75
8Trouble Shooting ................................................................................................................................. 76
8.1Trouble Shooting Air Motor........................................................................................................... 77
8.2Trouble Shooting MagnaRam Fluid Section................................................................................. 78
9Recommended Spare Parts ................................................................................................................ 79
10Control Drawings 45-0538-00 .......................................................................................................... 80
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1 Safety
1.1 Introduction
SAMES KREMLIN, Inc. is not and does not represent itself as an expert in safety systems, safety
equipment, or the specific safety aspects of your company and/or its work force. It is the responsibility of
the owner, employer, or user to take all necessary steps to guarantee the safety of all personnel in the
workplace.
The appropriate level of safety for your application and installation can best be determined by safety
system professionals. It is therefore, recommended that each customer consult with such professionals to
provide a workplace that allows for the safe application, use, and operation of SAMES KREMLIN, Inc.
equipment.
As the owner, employer, or user of a paint or dispensing system, it is your responsibility to arrange for the
training of the operator to recognize and respond to known hazards associated with the equipment.
Additionally, personnel need to be aware of recommended operating procedures for your site-specific
application and installation.
It is therefore, recommended that all personnel who intend to operate, program, repair, or otherwise use
the SAMES KREMLIN, Inc. system or components be trained in an approved SAMES KREMLIN, Inc.
training course and become familiar with the proper operation of the system.
All persons involved with electrostatic or non-electrostatic finishing operations should carefully read and
fully understand this booklet and other applicable safety publications, particularly NFPA No.33. It is very
important that both equipment operators and supervisory personnel be fully aware of the requirements for
safe electrostatic finishing system operation.
The following guidelines are provided to emphasize the importance of safety in the workplace.
Other nationally recognized authorities which issue relevant safety standards are listed below.
Reference Standards:
NATIONAL FIRE PROTECTION ASSOCIATION
60 BATTERYMARCH PARK
BOSTON, MASSACHUSETTS 02110
NFPA NO. 33 Spray Applications
NFPA NO. 63 Explosion Prevention NFPA NO. 70 National Electric Codes
NFPA NO. 77 Static Electricity NFPA NO. 86A Ovens and Furnaces
NFPA NO. 91 Blower and Exhaust Systems NFPA NO. 654 Dust Explosions in Industrial Plants
Reference Advisory/Regulatory Safety Authorities:
NFPA National Fire Protection Association NEMA National Electrical Manufacturers
Association NIOSH National Institutes of Occupational
Safety and Health OSHA Occupational Safety and Health
FM Factory Mutual UL Underwriters Laboratories
IRI Industrial Risk Insurance AIA American Insurance Association
Local Authorities Insurance Carriers
Safety
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1.2 General Safety Instructions
Only trained and certified personnel should attempt to operate any equipment. (To acquire
necessary training, please contact the training center in Plymouth Michigan at 734-979-0100).
Supervisors must ensure that personnel are properly trained in the safe usage of all equipment as well as
proper procedures which are outlined in system manuals for parts and accessories. All materials provided
to the user address safety advisories, label markings, pictograms and warnings. All users of SAMES
KREMLIN, Inc. products should be safety trained and certified before operating any equipment. Improper
use of system equipment may result in injury. This equipment is for professional use only. Equipment
should be used only for what it has been designed for. Never modify or alter any component of the
system. All parts and accessories supplied should be routinely inspected. Always replace defective or
worn parts whenever necessary.
Never exceed the equipment’s maximum recommended operating pressure.
Always comply with local and state regulations concerning safety, fire and electrical codes. Use only
materials which are intended to be used with the design of the equipment. Ensure solvents being used are
also compatible with the components internal design. (Always refer to the material safety data sheet
supplied by the manufacturer).
1.3 Pictograms
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1.4 Pressure Hazards
Current legislation requires that an air relief shut off valve is mounted on the supply circuit
of the pump motor as to bleed residual air pressure when closing the circuitry. Without
this precaution, the motors residual air pressure may allow the pump to generate
excessive pressure which may result in injury. Therefore, always ensure that a material
drain valve is mounted in series of the material delivery circuit.
1.5 High Pressure Injection Hazards
When working with high pressure application equipment, special care is required. Fluid
lines may burst from excessive pressures. This increases the risk of a material injection
wound under the skin.
•Seek immediate medical attention should a material injection wound occur. Failure to
do so could lead to serious, long lasting health issues.
•Never point the applicator nozzle toward another individual. Additionally, refrain from
ever placing any extremities in front of the dispensing tip.
•Always follow the proper system shut down procedure and depressurize the air and
fluid circuits before attempting to carry out any work. This includes collecting of fluids,
cleaning, troubleshooting and preventative maintenance procedures.
•Whenever possible, always ensure the high-pressure applicator trigger is in the
locked position when not in use.
1.6 Fire - Explosion - Sparks - Static Electricity Hazards
A poor earth ground connection, inadequate ventilation, sparks and static electricity may
trigger a fire or explosion. In order to avoid these potential risks when using or servicing
equipment, the following safety procedures should always be adhered to;
•Ensure a good earth ground connection and grounding of all parts to be handled by
personnel. Use proper care with solvents and rags.
•Provide adequate ventilation.
•Stress good housekeeping measures to keep the worksite free and clear of any debris
that may be a source of ignition. This might include waste or reclaimed solvent and
paints, chemicals, paper and spent material drums.
•Identify any equipment failures which could cause a spark.
•Avoid using volatile application materials which may cause the formation of flammable
gas.
•Verify that all material drums and paint totes are covered with secure lids and retain
grounding straps.
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1.7 Toxic Product Hazards
Toxic materials and vapors can cause severe injury not only though contact with the
body, but also if they are ingested or inhaled. Therefore, it is imperative that personnel;
•Know the material products and risks they are being exposed to. Properly read all
Material Safety Data Sheets and understand the content.
•Be certified in the handling and disposal of hazardous materials. Additionally, how
materials must be stored in accordance with all regulations.
•Protective clothing should always be worn in compliance with the material
manufacturers' recommendations.
•Depending on the application and chemical safety instructions, safety glasses, gloves,
footwear, protective masks and possible breathing equipment should be worn to
comply with all regulations.
CAUTION!
It is forbidden to use any solvent containing a halogenated hydrocarbon base
material that can come in contact with equipment made from aluminum or zinc. The
non-compliance with the instruction has the capacity to cause explosion hazards
which may result in fatal injuries.
1.8 Lockout Energy Sources
Lock out any source of energy and relieve/discharge any force/voltage/pressure before
performing any maintenance on the system.
•Electrical – Main control panel before working on Temperature Conditioning System
or Electrical service panel. Voltages 480V, 220V, 120V, 24V.
•Material Pressure – Bleed Pump pressure and lockout air supply to pumps before
disconnecting any material hose, filter, pump fluid section, traced water hose and
dispense applicator.
•Air Pressure – Close lockout pneumatic ball valve and bleed and stored air pressure
in the system. NOTE: Air Intensifier outlet must be discharged separately.
•Water Pressure – Turn off TCU and Lockout Main control panel – close water ball
valves at TCU before any maintenance is performed on the water system.
•Oil Recirculation – Turn off air supply to recirculation pump.
1.9 Heavy Equipment
Use proper lifting techniques and/or mechanical lifting aids remove the pumps, meters
and applicators when repairing. Failure to follow instructions may result in personal injury.
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1.10 Equipment Requirements
1.10.1 Pumps
Before carrying out any work, it is important that the user become familiar with all aspects
of the fluid pump. The operator shall understand the equipment and the safety related
issues that are associated with these components. When in operation, always keep ones’
hands away from the moving parts. Before starting up any equipment, please read the
PRESSURE RELIEF instructions. Ensure that any relief or drain valves that have been
incorporated are in proper working condition.
1.10.2 Hoses
•Keep all hosing runs away from moving parts and hot surfaces.
•Never expose product pneumatic or material lines and hoses to temperatures higher
than 60°C / 140° F or lower than 0°C / 32° F.
•Avoid kinking of hoses. Always install pneumatic and material lines with sweeping soft
bends.
•Before production, verify that all fittings are properly fastened as to avoid possible
leaks.
•Routinely check the hoses for kinking and wear/leaks.
•Never exceed the working pressure (WP) indicated by the manufacturer.
1.10.3 Commercial Products
Considering the variety of products that may be used by the consumer, it is an
impossibility to predict with any certainty issues which may arise when mixing non-
compatible coating materials. Negative reactions (from non-compatible materials) can
cause very serious conditions to the user. Therefore, SAMES KREMLIN, Inc. assumes no
liability for:
•Any user equipment not designed to be compatible with a specific chemical
composition of a material coating.
•Risks taken by staff or personnel who have not been properly trained or certified.
•Prior damage to existing equipment. (Pre-existing conditions).
•Overall quality due to improper equipment use.
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1.11 General Electrostatic Systems
The introduction of high voltage electricity into a highly volatile and explosive atmosphere requires that the
following additional design practices be observed for electrostatic spray operations:
1. Transformers, power packs, control apparatus, and all other electrical portions of the equipment,
(except for high voltage grids and cascades and electrostatic atomizing heads and their
connections) should be located outside the spraying area, unless otherwise specified.
2. The electrostatic apparatus should be equipped with automatic controls to disconnect the power
supply to the high voltage transformer and the operator should be signaled in the event of the
following:
a. Failure or stoppage of the ventilating equipment from any cause;
b. Stoppage of the conveyor carrying items through the spray area;
c. Occurrence of a ground or excessive current leakage at any point in the system;
d. Reduction of the clearance between the articles being coated and the electrodes or
atomizing heads to less than the minimum sparking distance. (A sign indicating this safe
distance should be conspicuously posted near the operation).
3. High voltage leads to electrodes and electrostatic atomizing heads should be effectively and
permanently supported on suitable insulators and should be effectively guarded against accidental
contact or grounding.
4. An automatic means should be provided for grounding and discharging any accumulated residual
charge on the electrode assembly or the secondary circuit of the high voltage transformer when the
transformer primary is disconnected from the source of supply.
5. The articles being coated should be supported on conveyors which are arranged as to maintain a
proper electrical pathway to neutral earth and assure that there is a minimum safe sparking
distance between the substrate and electrostatic equipment at all times.
6. Adequate booth, fencing, guards, or railings should be placed around the equipment for the
protection of personnel. These should consist of conducting material which is adequately grounded
and placed at least 5 feet from the spraying equipment.
7. Warning signs should be conspicuously posted in the area pointing out the hazards of high voltage
equipment in a coating environment.
8. The areas used for electrostatic spraying should be protected by automatic fire extinguishing
equipment.
9. If electrically conductive paint is used, the paint tank isolation stand and paint lines should be
barricaded so that personnel or other equipment will not come in contact with or near proximity to
the high voltage in that portion of the system.
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10. Employees should not work on electrostatic equipment while the voltage is applied. Fail-safe
photoelectric or body-capacitance safety controls or their equivalent safeguards should be installed
as to ensure the power supply will shut down should a person approach the equipment while in
operation.
11. A red warning light should be conspicuously mounted on the spray booth or control panel to
indicate when the high voltage is enabled.
1.11.1 Manual Electrostatic Systems
In addition to the above criteria, the use of manual electrostatic spraying equipment requires additional
measures to protect personnel using an electrostatic hand applicator.
1. Electrostatic hand spray devices should be of the approved type and be designed to be intrinsically
safe and not produce a spark of any sufficient energy to ignite vapor-air or powder-air mixtures nor
result in an appreciable shock hazard upon contact with a grounded surface.
2. The electrostatically charged elements of the handgun should be designed so they can be
energized only by the switch which also controls the material supply.
3. The handle of the gun should be secured to ground by a metallic connection in order to prevent a
build-up of static charge on the operator.
4. The electrostatic hand spraying equipment and system should be designed so the maximum
surface temperature of any object in the spraying area will not exceed 150 degrees Fahrenheit
under any condition.
5. All electrically conductive objects in the spraying area, including paint, solvent containers, work
carts and wash cans, etc., should be adequately grounded and posted with warning signs
indicating the necessity for grounding.
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2 Magna-Ram
The Magna-Ram is a single component bulk supply delivery system. It can transfer viscous sealants and
adhesives from a 300-gallon MagnaDrum container. The Magna-Ram a features dual pump design that
provides high material volumes and pressure. The Magna-Ram can be centrally located to supply multiple
applications. This saves valuable floor space and reduces plant resources. The pumps may be Double
Ball or Shovel Check. Many ratio and volume sizes are available.
Ratio (18:1 – 60:1) Volume (340cc -1000cc) See listing
Features Benefits
Pumps bulk material from 300 Gallon Ma
g
naDrum Reduces drum chan
g
es and floor space.
Powerful four post elevator design Provides smooth operation, easy loading and unloading
and even drum material pressure.
Drum Centering Cradle Provides positive drum alignment for easier drum
chan
g
es.
Dual Pumps packages Include many Pressure/Flow ranges for a wide range of
material
–
Double Ball or Shovel Check Pumps
Flat bottom Follower Plate design with power vents. Eliminates material waste and provides fast safe drum
chan
g
es.
Follower uses dual Roll-On wiper seals Wipes drum clean and allows eas
y
wiper chan
g
es.
All pneumatic operation with Automatic Crossover. Never out of material and easy installation.
The next sections describe the functions of the main components.
Overview
Upper Frame
Frame Up
Lockout
Dual Pumps
Fluid outlet
Side Port
Check Valves
Drum Cradle
Drum Clamps
Follower Plate
Drum Seals
Air Supply
Empty Drum
Switch
Controls Left
Hand
Air Safety
Filter On/Off
Depressurize
Option
Power Vents
4 Post Ram
Easy Load
Guide
Skid Plates
Magna-Ram with Left Hand
Controls and De
p
ressurization
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2.1 Complete Magna-Ram with double ball pumps.
Several standard double ball pump assemblies are available.
Sin
g
le Ma
g
na-Ram Assemblies Dual Ma
g
na-Ram Assemblies
Part Number Description Part Number Description
62-3147-01
62-3147-02
Bare Ram assembly w/ RH Panel
Bare Ram assembl
y
w/ LH Panel 65-3387-01 Automatic Crossover Pneumatic Kit.
668-070-101R
668-070-101L
Ram w/2B 53.360 Pump - RH (Steel)
Ram w/2B 53.360 Pump - LH
(
Steel
)
668-070-201 Magna-Ram (2) w/Crossover 2B 53.360
Pumps & Standard Fluid Pipin
g
(
Steel
)
_
668-070-102R
668-070-102L
Ram w/2B 40.750 Pump - RH (Steel)
Ram w/2B 40.750 Pump - LH
(
Steel
)
668-070-202 Magna-Ram (2) w/Crossover 2B 40.750
Pumps & Standard Fluid Pipin
g
(
Steel
)
668-070-103R
668-070-103L
Ram w/2B 30.980 Pump - RH (Steel)
Ram w/2B 30.980 Pump - LH
(
Steel
)
668-070-203 Magna-Ram (2) w/Crossover 2B 30.980
Pumps & Standard Fluid Pipin
g
(
Steel
)
668-070-104R
668-070-104L
Ram w/2B 30.980 Pump - RH (S.S.)
Ram w/2B 30.980 Pump - LH
(
S.S.
)
668-070-204 Magna-Ram (2) w/Crossover 2B 30.980
Pumps &Standard Fluid Pipin
g
(
S.S.
)
668-070-105R
668-070-105L
Ram w/2B 60.1000 Pump-RH (S.S.)
Ram w/2B 60.1000 Pump-LH
(
S.S.
)
668-070-205 Magna-Ram (2) w/Crossover 2B60.1000
Pumps & Standard Fluid Pipin
g
(
S.S.
)
668-070-106R
668-070-106L
Ram w/2B 40.453 Pump - RH (PVC)
Ram w/2b 40.453 Pump - LH
(
PVC
)
668-070-206 Magna-Ram (2) w/Crossover 2B 40.453
Pumps & Standard Fluid Pipin
g
(
PVC
)
Key | Control Panel location RH= Right Side | LH= Left Side | All dual Magna-Rams included a RH & LH elevator
The Magna-Ram assemblies can be ordered with control panels on the right- or left-hand side of the
elevator. An automatic crossover system will supply both a right and left elevator assembly
Dual Magna-Ram Assembly
Right Left
Pneumatic
control box.
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2.1.1 Double Ball Pumps
REXSON has developed standard Double Ball pump offerings.
A wide range of ratio and volume are available.
Ratios (4:1 – 80:1), Volume (79cc – 1000cc)
Note: All specifications are per single pump.
*Other selections are available - More details are in the Master Pump
Catalog.
This manual does not cover the rebuild/repair information of the pumps.
Go to https://www.sames-kremlin.com/usa/en/ for more information.
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3 Specifications
Specifications Benefits
Ram Width / Depth 86.7 in. (220.cm) Wide – 50.1 in. (127cm) Deep
Ram Down Height 87 in. (221cm)
Ram Up Height 144in. (366cm)
Elevated Drum Load
Hei
g
ht 5.9in. (15cm)
Pump Working air Psi Minimum 45 Psi (3.1 bar) / Maximum 87 Psi (6 bar)
Air SCFM Pumps 100 to 200 SCFM (340 m3/h) - (See Pump Information for actual requirements)
Air SCFM – Ram 50 SCFM (Note: Ram and Pump are not at full flow at same time)
Air Inlet Connection 1 in. #16JICM – Clean Dry Free of Oil, Liquids - 5 Micron Filter - Max 87 Psi (6 bar)
Fluid Outlet Connection 1 1/2in. # 24JICM
Ram Force at 90 Psi
(
6.2bar
)
Follower Plate Fluid pressure = 5.99 Psi. (0.41bar)
Uses four 5.5inch diameter c
y
linders.
Weight 3800 Lbs. (1724 kg)
Elevators may be ordered with control panels mounted on the right or left side of the elevator.
3.1 Frame Dimensions
Frame and Hold-Down locations
Specifications
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3.2 Ram Retracted.
3.3 Ram Extended.
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3.4 Load Height
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4 Installation
Installation Instructions:
4.1 Locate MagnaRam.
a. Place MagnaRam in desired location and anchor to the floor.
b. Verify that raised height clearance is at least 150+inches (381cm).
c. Leave enough room to walk around- Minimum of 3ft (1meter).
i. The front must be clear for loading.
d. The MagnaRam must be level to operate correctly – shimming may be required.
e. Use anchors large enough that exceed the force of elevator. (3/4-1in. anchors)
4.2 Grounding the pump.
a. Use the supplied ground connector.
b.
Unscrew the locknut (A), Place the ground wire (D) between the (B) washer Tighten the locknut.
c.
Connect the other end of the wire to an earth "ground".
d. A qualified electrician must check the ground continuity.
a.
It must be less than
1.0 Ω.
b.
If the continuity is not correct, check the terminal, the electric wire, the U bolt and the ground
point.
Do Not operate until the system is properly grounded.
Minimum 3 feet around sides and back
Keep front clear
Installation
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4.3 Install Air Supply Hose.
1. Close all ball valves on the upper frame:
a. P1- Main air supply Primary
b. P2- Control air supply
c. P3 - Pump #1 air supply.
d. P4 - Pump #2 air supply.
e. P5 – Depressurization valve (Option).
f. H1 – High Pressure Material Pump 1.
g. H2 – High Pressure Material Pump 2.
2. Install air supply hose to the P1 Main air connection 1in. NPT.
a. Depending on the pump package selected the air requirement can range from 200-480cfm at
87 psi (6bar). Select the size and length of the air supply hose accordingly.
3. Open P1 and P2 Ball valves and check for leaks.
a. Run the elevator up and down.
i. Verify that there are no clearance issues.
ii. Verify the hose routings, it should not kink or stretch when the elevator is moved.
Plant Air
Supply
P1 Main Air
Connection
Air Hose
Magnaram show raised with
drum in place.
Main Air
Supply
Connection
P1
Controller
ball valve
P2
Main and Controller
Lockouts
Table of contents
