Samsung DW60 8 Series Assembly instructions

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DISHWASHER
DISHWASHER
REPAIR
Guide
Basic model : DW60M9970US
Model Name : DW60**8***Series
Model Code : DW60BG850UB1
DW60BG850I00
DW60BG850I00
DW60BG850I00
DW60BG850FSL
DW60BG850FSL
DW60BG850FSL
DW60BG850B00
DW60BG830I00
DW60BG830I00
DW60BG830FSL
DW60BG830FSL
DW60BB890UAP
DW60BB890UAP
DW60BB890FAP
DW60BB890FAP
DW60BB890FAP
DW60CB895UAP
DW60CG880B00
DW60CB880FSL
DW60BG770FSL
DW60BG770FGL
DW60BG750USL
DW60BG750SSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750B00
DW60BG750B00
DW60BG750B00
DW60BG730FSL
DW60BG730FSL
DW60BG730FSL
DW60BG730B00
DW60BB770APT
DW60**7***Series
* For End User.

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IMPORTANT SAFETY NOTICE
Following the repair by a non-authorized service provider self-repair or non-professional
repair of the product Samsung is not liable for any damage to the product any injury or
any other product safety issue caused by any attempt to repair the product which does
not carefully follow these repair and maintenance instructions. Any damage to the
product caused by an attempt to repair the product by any person other than a
Samsung certified service provider will not be covered by the warranty.
All rights reserved.
This service guide may not be reproduced in whole or
as a part in any form whatsoever without the written permission of
the SAMSUNG ELECTRONICS Company.
WARNING
Note
1. You can check where to buy replacement parts at http://www.samsung.com/support/
2. Visit the part purchase site and enter the model code of your product to check the parts available
for purchase. The model code is labelled on the edge of the tub. When you open the dishwasher’s
door, you can check the model code and version on the barcode label at the left side of the tub.
3. For replacement parts make sure the part name matches that of the illustration in this manual.
- User-serviceable parts are limited to door hinge and seals other seals spray arms drain lters
interior racks and plastic peripherals such as baskets and lids.
Caution
1. The part name listed on the site may differ from that in this manual. Please make sure you choose
the right part name.
2. Be sure to wear safety gloves while making repairs.
3. Due to the heavyweight it is recommended for 2 or more people to handle the product.

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Disclaimer:
This manual contains condential and proprietary information of Samsung
Electronics Co., Ltd. ("Samsung")
All text, graphics, user interfaces, visual interfaces, photographs,
trademarks, and logos (collectively, "Content"), including but not
limited to the design, structure, selection, coordination, "look and feel"
and arrangement of such Content, contained in this manual is owned,
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No part of this manual or the Content may be copied, reproduced,
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or distribution or for any commercial purpose, without Samsung’s express
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Samsung reserves the right, at its sole discretion, to change, modify,
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manual will mean that you accept and agree to this disclaimer. If you do
not agree with any part of this disclaimer, please stop using this manual
immediately.
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4 _ Disassemblyand Reassembly
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Part Figure Description
ASSY COVER TOP
[DISASSEMBLY]
1. Remove 2 screws at back of ASSY COVER TOP.
2
12. PulltheCOVERTOPbackwardrst,andtakeitoff
upward.
ASSY COVER TOP
[ASSEMBLY] *Reassemblyisthereverseorderofdisassembly.
1. DISASSEMBLY AND REASSEMBLY
1-1. DISASSEMBLY AND REASSEMBLY
1-1-1. ASSY COVER TOP


Disassemblyand Reassembly _ 5
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Part Figure Description
SEALTUB PACKING
[DISASSEMBLY]
BRACKET SEAL TUB
SEAL TUB PACKING
1. Remove the old seal from the BRACKETSEAL TUB.

Besuretoremovethepowerplugbeforeservicing

Be careful to touch the BRACKET SEALTUB afterremoved
theseal.Itmaycauseinjuryfromsharpedges.
SEALTUB PACKING
[ASSEMBLY]
1. PutsomewateronnewSEALTUBPACKINGtoassemble
iteasily.FoldtheSEALTUBPACKINGinhalfwiththetip
ofthesealfacinginward.
CAUTION
Payattentiontothedirectionofseal.Ifitisassembledin
reverse,itmaycauseleakageofsteamorwater.
SEAL TIP
InserttoBracketsealtub
Sealtipfacestoinside
Center
About 20cm
2. AssembletheSEALTUBPACKINGtocenterofthe
BRACKETSEAL TUB. Press seal about 20 cm (red dotted
line)onbothsidesbasedonthecenterline.
About 3~4cm
3. PutSealintheleft&rightsideofthebottom.
 Thefoldedsealisabout3~4cmlong.
1-1-2. SEALTUB PACKING



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Part Figure Description
SEALTUB PACKING
[ASSEMBLY]
4. Pressthesealfromthetopcornertowardremainingside.
CAUTION
Payattentiontoassemblenottodeformthesealtip
atthecorner.Ifthegapisopened,itmaycausesteam
leakage.


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Part Figure Description
HOUSING
[DISASSEMBLY]
1. Remove4screwsatfrontofHOUSING
2. Release6hooksatbackofDishwashertoremove
HOUSING
3. RemoveHOUSINGfromDishwasher.
CAUTION
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
 




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Part Figure Description
HOUSING
[ASSEMBLY]
1. AssembleHousingtosideofDishwasher
CAUTION
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
2. Secure6hooksatbackofDishwasher
3. Fasten4screwsatfrontofHOUISNG


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Part Figure Description
DOOR SPRING
[DISASSEMBLY]
Preparation:DisassembleHOUSINGfromDishwasher
1. TurnSHAFT-ADJUSTERcounterclockwiseto
loosenspring
2. Toloosentheforceonthehinge,pulltheropedown
andhold
3. separateHOLDERROPEfromhinge
DOOR SPRING
[ASSEMBLY]
1. Assemble rope at BRACKETWIRE
2. Assembleropewith2rollers
3. Toloosentheforceonthehinge,pulltheropedown
andhold
4. AssembleHOLDERROPEtoHINGE
1-1-4. DOOR SPRING




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Part Figure Description
ASSY DOOR
[DISASSEMBLY]
Preparation:DisassembleHOUSINGfromDishwasher
1. Remove1screwatSUPPORTHINGE-RIGHTtoremove
Groundwirefromthedoor
2. Disassemble3connectorsfromthedoor
3. Release2hooksanddisassembleCOVERWIRE

Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
4. Pulloutwiresfromdishwasher
Preparation:DisassembleHOUSINGfromDishwasher
5. ClampGUIDEHINGEwithPlierandpulloutto
disassemble.Dothesamedisassemblyontheotherside
6. Pullropedown,andtakeoffHOLDERROPEDOORfrom
DOORHINGE.Dothesamedisassemblyontheotherside

Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
7. OpentheASSYDOOR30~45degree
8. PulloutASSYDOORtodisassemble
CAUTION
BecarefulnottodenttheDOORduringdisassembly.
1-1-5. ASSY DOOR



Disassembly and Reassembly _11
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Part Figure Description
ASSY DOOR
[ASSEMBLY]
1. InsertASSYDOORtodishwasher
 Doorhingemusttonshaft
2. InsertGUIDEHINGEtolockdoor
Dothesameassemblyontheotherside
3. Pulltheropedown,andassemble
HOLDERROPEDOORathinge
Dothesameassemblyonthe
otherside
 checkropeandspringare
assembledaspicture
4. InsertwiresandCOVERWIREtoinsideofdishwasher
5. AssembleCOVERWIREtoFRAMEFRONTSecure2hooks
6. Assemble3connectors
7. FastenGROUNDWIREwith1screw

12 _ Disassemblyand Reassembly
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Part Figure Description
PANELCONTROL

[DISASSEMBLY]
1. Openthedoorcompletelytopreventlosingscrews.
Beforeremovingtheparts,placeacushionedmatonthe
oortopreventthepartsfrombeingscratched.

Besuretoremovethepowerplugbeforeservicing.
 Itisnotnecessarytouninstallthedishwasherfromthe
furniturecabinet
2. Removethe14screwswhichholdingthedoorouterand
controlpanelinplace.UseTorxT20drivertoremoveit
3. SeparatePANELCONTROLandDOOROUTERfromDOOR
INNER
CAUTION
BecarefulnottodenttheDOORduringdisassembly.
4. SeparateASSYLAMPLEDfromDOOROUTER
ReleasehookandpullASSYLAMPLED
LED DISPLAY
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
ASSY BUZZER
5. Separatewiresofpartneedtobereplaced
 




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Part Figure Description
PANELCONTROL

[DISASSEMBLY]
6. DisconnectwiresofASSYMODULE
7. Release2hooksandseparateASSYMODULE
8. SeparateASSYLAMPLEDfromDOOROUTER
ReleasehookandpullASSYLAMPLED
LED DISPLAY
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
ASSY BUZZER
9. SeparatewiresofW-LANMODULEandASSYMODULE
10. Release2hooksandseparateASSYPANELCONTROL
Hook
11. DisconnectwirefromASSYMODULE
12. ReleaseahookandseparateASSYBUZZER
13. ReleaseahookandseparateW-LANMODULE(Wi)
14. DisconnectwiresofLEDDISPLAY
15. RemoveascrewandseparateLEDDISPLAY

14 _ Disassemblyand Reassembly
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Part Figure Description

SUB PBA
[ASSEMBLY]
1. FastenascrewtoLEDDISPLAY
2. ConnectwiretoLEDDISPLAY
3. LockhookofW-LANMODULE
4. ConnectwireofW-LANMODULE
5. Lock hook of ASSY BUZZER
6. ConnectwireofASSYBUZZER
7. InsertASSYPANELCONTROLtoDOOROUTER
Lock 2 hooks
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
8. ConnectwiresofW-LANMODULE,ASSYMODULE
9. InsertASSYLAMPLEDtoDOOROUTERLockahook
10. AssembleDOOROUTERwithDOORINNER

Disassembly and Reassembly _15
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This Document can not be usedwithout Samsung’s authorization.
Part Figure Description

SUB PBA
[ASSEMBLY]
11. Fasten14screwstoDOOROUTERandDOORINNER
UseTorxT20drivertofastenit


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SAMSUNG PROPRIETARY. DO NOTCOPY OR DISTRIBUTE WITHOUT PERMISSION
This Document can not be usedwithout Samsung’s authorization.
Part Figure Description
GASKET

[DISASSEMBLY]
Preparation:DisassembleHOUSING-LEFT
RemoveBASKET-LOWERfromdishwasher
1. TurnCAPOUTLETDRYcounter-clockwisetounlock
UseHandleofPliertograbCAP
2. MakeASYCASEBRAKEcomeoutfromholeofTUB
3. Remove the GASKETBRAKE from the CASE BRAKE
assembly.
GASKET

ASSEMBLY]
GASKET
1. FittheGASKETBRAKEontheCASEBRAKE.
2. InsertASSYCASEBRAKEtoholeofTUB.
CAUTION
Becarefulnottomissthe
GASKET.
3. TurnCAPOUTLETDRYclockwisetolock.
 



SAMSUNG PROPRIETARY. DO NOTCOPY OR DISTRIBUTE WITHOUT PERMISSION
SAMSUNG PROPRIETARY. DO NOTCOPY OR DISTRIBUTE WITHOUT PERMISSION
This Document can not be usedwithout Samsung’s authorization.
Part Figure Description
GASKET

[DISASSEMBLY]
Preparation:DisassembleHOUSING-RIGHT
RemoveBASKET-LOWERfromdishwasher
1. TurnCAPOUTLETDRYcounter-clockwisetounlock.
UseHandleofPliertograbCAP.

Besuretoremovethepowerplugbeforeservicing.
GASKET
2. SeparateASSYCOVERDRY(WATERTANK)fromholeof
TUB.
3. Remove the GASKETBRAKE from the ASSY COVER DRY.
CAUTION
WhenseparateASSYCOVERDRY,holdthepart.Itmaybe
damagedbyfalling
GASKET

[ASSEMBLY]
GASKET
1. FittheGASKETBRAKEontheCASEBRAKE.
2. Aseemble ASSY COVER DRY to hole of TUB.
CAUTION
Becarefulnottomissthe
GASKET.
3. TurnCAPOUTLETDRYclockwisetolock.
 
- GASKET: DD63-00072A


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Part Figure Description
ASSY DUCTMAIN
[DISASSEMBLY]
Preparation: RemoveallBASKETsfromdishwasher.
1-1. RemoveaCaprst.
1-2. RemoveascrewwithTorxT20driver.
2. ReleasehooksholdingASSYDUCTMAINatthetopof
TUB
3. ReleasehooksholdingASSYDUCTMAINat
4. PullOutDUCTMAINfromTUB
ASSY DUCTMAIN
[ASSEMBLY]
1. AssembleASSYDUCTMAINwithholeofHOUSING
2. LockhooksofTUBwithASSYDUCTMAIN
3-1. AssembleascrewwithTorxT20driver.
3-2. AssembleaCap.
 



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SAMSUNG PROPRIETARY. DO NOTCOPY OR DISTRIBUTE WITHOUT PERMISSION
This Document can not be usedwithout Samsung’s authorization.
 





Part Figure Description

[DISASSEMBLY]
Preparation:DisassembleHOUSINGLEFT,RIGHT
DisassembleDOORSPRING
DisassembleASSYDUCTMAIN
1. PulloutASSYROTORfromSUMP
2. TurnFILTERcounterclockwiseandpulloutFILTERS
Finelter
Microlter Coarselter
3. TurnHOUSINGcounterclockwise,andseparateit
Useatheaddrivertoturnit.
Positionthedriverinthepositionofthearrow
4-1. Remove2CapsfromSump.
4-2. Remove6screwsfromSUMPUseTorxT20headdriver
5. RemoveCOVERFILTER-BOTTOMfromSUMP


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SAMSUNG PROPRIETARY. DO NOTCOPY OR DISTRIBUTE WITHOUT PERMISSION
This Document can not be usedwithout Samsung’s authorization.
Part Figure Description

[ASSEMBLY]
1. AssembleCOVERFILTER-BOTTOMatSUMP
2-1. Fasten6screwsatSUMPUseTorxT20headdriverto
fasten.
2-2.Fasten2CapsatSump.
3. InsertHOUSINGintoCOVERFILTER-BOTTOM
4. TurnHOUSINGclockwisetolockit
Useatheaddrivertoturnit.
Positionthedriverinthepositionofthearrow.
*HOUSINGmustbeturnedtotheend.
5. InsertMicrolterintheSUMP.
Finelter
Microlter Coarselter
6. InsertCoarselterandFinelterintoSUMP.
7. TurnCoarselterclockwisetolockit.