Samsung DW60BG8 Series Assembly instructions

DISHWASHER
DISHWASHER
REPAIR
Guide
Basic model : DW60M9970US
Model Name : DW60BG8***Series
DW60BB8***Series
Model Code : DW60BG850UB1
DW60BG850I00
DW60BG850I00
DW60BG850I00
DW60BG850FSL
DW60BG850FSL
DW60BG850FSL
DW60BG850B00
DW60BG830I00
DW60BG830I00
DW60BG830FSL
DW60BG830FSL
DW60BB890UAP
DW60BB890UAP
DW60BB890FAP
DW60BB890FAP
DW60BB890FAP
DW60BG770FSL
DW60BG770FGL
DW60BG750USL
DW60BG750SSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750FSL
DW60BG750B00
DW60BG750B00
DW60BG750B00
DW60BG730FSL
DW60BG730FSL
DW60BG730FSL
DW60BG730B00
DW60BB770APT
DW60BG7***Series
DW60BB7***Series
* For End User.

IMPORTANT SAFETY NOTICE
Following the repair by a non-authorized service provider self-repair or non-professional
repair of the product Samsung is not liable for any damage to the product any injury or
any other product safety issue caused by any attempt to repair the product which does
not carefully follow these repair and maintenance instructions. Any damage to the
product caused by an attempt to repair the product by any person other than a
Samsung certified service provider will not be covered by the warranty.
All rights reserved.
This service guide may not be reproduced in whole or
as a part in any form whatsoever without the written permission of
the SAMSUNG ELECTRONICS Company.
WARNING
Note
1. You can check where to buy replacement parts at http://www.samsung.com/support/
2. Visit the part purchase site and enter the model code of your product to check the parts available
for purchase. The model code is labelled on the edge of the tub. When you open the dishwasher’s
door, you can check the model code and version on the barcode label at the left side of the tub.
3. For replacement parts make sure the part name matches that of the illustration in this manual.
- User-serviceable parts are limited to door hinge and seals other seals spray arms drain lters
interior racks and plastic peripherals such as baskets and lids.
Caution
1. The part name listed on the site may differ from that in this manual. Please make sure you choose
the right part name.
2. Be sure to wear safety gloves while making repairs.
3. Due to the heavyweight it is recommended for 2 or more people to handle the product.

Disassemblyand Reassembly _ 3
Part Figure Description
ASSY COVER TOP
[DISASSEMBLY]
1. Remove 2 screws at back of ASSY COVER TOP.
2
12. PulltheCOVERTOPbackwardrst,andtakeitoff
upward.
ASSY COVER TOP
[ASSEMBLY] *Reassemblyisthereverseorderofdisassembly.
1-1-1. ASSY COVER TOP
- ASSY COVER TOP: DD97-00313E (DW60B****F** MODEL ONLY)
1-1. DISASSEMBLY AND REASSEMBLY
1. DISASSEMBLY AND REASSEMBLY

4 _ Disassemblyand Reassembly
Part Figure Description
SEALTUB PACKING
[DISASSEMBLY]
BRACKET SEAL TUB
SEAL TUB PACKING
1. Remove the old seal from the BRACKET SEAL TUB.
WARNING
Besuretoremovethepowerplugbeforeservicing
WARNING
Be careful to touch the BRACKET SEAL TUB after
removedtheseal.Itmaycauseinjuryfromsharpedges.
SEALTUB PACKING
[ASSEMBLY]
1. PutsomewateronnewSEALTUBPACKINGtoassemble
iteasily.FoldtheSEALTUBPACKINGinhalfwiththetip
ofthesealfacinginward.
CAUTION
Payattentiontothedirectionofseal.Ifitisassembled
inreverse,itmaycauseleakageofsteamorwater.
SEAL TIP
InserttoBracketsealtub
Sealtipfacestoinside
Center
About 20cm
2. AssembletheSEALTUBPACKINGtocenterofthe
BRACKETSEAL TUB. Press seal about 20 cm (red dotted
line)onbothsidesbasedonthecenterline.
About 3~4cm
3. PutSealintheleft&rightsideofthebottom.
 Thefoldedsealisabout3~4cmlong.
1-1-2. SEALTUB PACKING
- SEAL TUB PACKING: DD62-00181A

Disassemblyand Reassembly _ 5
Part Figure Description
SEALTUB PACKING
[ASSEMBLY]
4. Pressthesealfromthetopcornertowardremaining
side.
CAUTION
Payattentiontoassemblenottodeformthesealtip
atthecorner.Ifthegapisopened,itmaycausesteam
leakage.

6 _ Disassemblyand Reassembly
Part Figure Description
HOUSING
[DISASSEMBLY]
1. Remove4screwsatfrontofHOUSING
2. Release6hooksatbackofDishwashertoremove
HOUSING
3. RemoveHOUSINGfromDishwasher.
CAUTION
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
1-1-3. HOUSING
- ASSY HOUSING-LEFT: DD97-00555C / DD97-00712A(DW60BG***F**)
- ASSY HOUSING-RIGHT: DD97-00556C / DD97-00713A(DW60BG***F**)

Disassemblyand Reassembly _ 7
Part Figure Description
HOUSING
[ASSEMBLY]
1. AssembleHousingtosideofDishwasher
CAUTION
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
2. Secure6hooksatbackofDishwasher
3. Fasten4screwsatfrontofHOUISNG

8 _ Disassemblyand Reassembly
Part Figure Description
DOOR SPRING
[DISASSEMBLY]
Preparation:DisassembleHOUSINGfromDishwasher
1. TurnSHAFT-ADJUSTERcounterclockwiseto
loosenspring
2. Toloosentheforceonthehinge,pulltheropedown
andhold
3. separateHOLDERROPEfromhinge
DOOR SPRING
[ASSEMBLY]
1. Assemble rope at BRACKETWIRE
2. Assembleropewith2rollers
3. Toloosentheforceonthehinge,pulltheropedown
andhold
4. AssembleHOLDERROPEtoHINGE
1-1-4. DOOR SPRING
- SPRING ETC DOOR: DD61-00763A / DD61-00761A(DW60BG***F**)
- HOLDER ROPE DOOR: DD61-00742B / DD61-00742A(DW60BG***F**)

Disassemblyand Reassembly _ 9
Part Figure Description
ASSY DOOR
[DISASSEMBLY]
Preparation:DisassembleHOUSINGfromDishwasher
1. Remove1screwatSUPPORTHINGE-RIGHTtoremove
Groundwirefromthedoor
2. Disassemble3connectorsfromthedoor
3. Release2hooksanddisassembleCOVERWIRE
WARNING
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
4. Pulloutwiresfromdishwasher
Preparation:DisassembleHOUSINGfromDishwasher
5. ClampGUIDEHINGEwithPlierandpulloutto
disassemble.Dothesamedisassemblyontheotherside
6. Pullropedown,andtakeoffHOLDERROPEDOORfrom
DOORHINGE.Dothesamedisassemblyontheotherside
WARNING
Donotdothisworkwithoutsafetygloves.
Itmaycauseinjuryfromsharpedges.
7. OpentheASSYDOOR30~45degree
8. PulloutASSYDOORtodisassemble
CAUTION
BecarefulnottodenttheDOORduringdisassembly.
1-1-5. ASSY DOOR
- ASSY DOOR: DD97-00694A / DD97-00711A(DW60BG***F**)
- GUIDE HINGE: DD61-00483A

10 _ Disassemblyand Reassembly
Part Figure Description
ASSY DOOR
[ASSEMBLY]
1. InsertASSYDOORtodishwasher
 Doorhingemusttonshaft
2. InsertGUIDEHINGEtolockdoor
Dothesameassemblyontheotherside
3. Pulltheropedown,andassemble
HOLDERROPEDOORathinge
Dothesameassemblyonthe
otherside
 checkropeandspringare
assembledaspicture
4. InsertwiresandCOVERWIREtoinsideofdishwasher
5. AssembleCOVERWIREtoFRAMEFRONTSecure2hooks
6. Assemble3connectors
7. FastenGROUNDWIREwith1screw

Disassembly and Reassembly _11
Part Figure Description
PANELCONTROL
/ SUB PBA
[DISASSEMBLY]
1. Openthedoorcompletelytopreventlosingscrews.
Beforeremovingtheparts,placeacushionedmaton
theoortopreventthepartsfrombeingscratched.
WARNING
Besuretoremovethepowerplugbeforeservicing.
 Itisnotnecessarytouninstallthedishwasherfromthe
furniturecabinet
2. Removethe14screwswhichholdingthedoorouterand
controlpanelinplace.UseTorxT20drivertoremoveit
3. SeparatePANELCONTROLandDOOROUTERfrom
DOOR INNER
CAUTION
BecarefulnottodenttheDOORduringdisassembly.
4. SeparateASSYLAMPLEDfromDOOROUTER
ReleasehookandpullASSYLAMPLED
LED DISPLAY
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
ASSY BUZZER
5. Separatewiresofpartneedtobereplaced
1-1-6. PANELCONTROL/ SUB PBA
- ASSY PANEL CONTROL: DD97-00668A / DD97-00671B (DW60BG***F**)
- ASSY PBA MODULE-SUB: DD92-00082E / DD92-00082B (DW60BG***F**)

12 _ Disassemblyand Reassembly
Part Figure Description
PANELCONTROL
/ SUB PBA
[DISASSEMBLY]
6. DisconnectwiresofASSYMODULE
7. Release2hooksandseparateASSYMODULE
8. SeparateASSYLAMPLEDfromDOOROUTER
ReleasehookandpullASSYLAMPLED
LED DISPLAY
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
ASSY BUZZER
9. SeparatewiresofW-LANMODULEandASSYMODULE
10. Release2hooksandseparateASSYPANELCONTROL
Hook
11. DisconnectwirefromASSYMODULE
12. ReleaseahookandseparateASSYBUZZER
13. ReleaseahookandseparateW-LANMODULE(Wi)
14. DisconnectwiresofLEDDISPLAY
15. RemoveascrewandseparateLEDDISPLAY

Disassembly and Reassembly _13
Part Figure Description
PANELCONTROL/
SUB PBA
[ASSEMBLY]
1. FastenascrewtoLEDDISPLAY
2. ConnectwiretoLEDDISPLAY
3. LockhookofW-LANMODULE
4. ConnectwireofW-LANMODULE
5. Lock hook of ASSY BUZZER
6. ConnectwireofASSYBUZZER
7. InsertASSYPANELCONTROLtoDOOROUTER
Lock 2 hooks
W-LANMODULE
(wimodule)
ASSYMODULE
(SUBPBA)
8. ConnectwiresofW-LANMODULE,ASSYMODULE
9. InsertASSYLAMPLEDtoDOOROUTERLockahook
10. AssembleDOOROUTERwithDOORINNER

14 _ Disassemblyand Reassembly
Part Figure Description
PANELCONTROL/
SUB PBA
[ASSEMBLY]
11. Fasten14screwstoDOOROUTERandDOORINNER
UseTorxT20drivertofastenit

Disassembly and Reassembly _15
Part Figure Description
GASKET
(ASSY CASE BRAKE)
[DISASSEMBLY]
Preparation:DisassembleHOUSING-LEFT
RemoveBASKET-LOWERfromdishwasher
1. TurnCAPOUTLETDRYcounter-clockwisetounlock
UseHandleofPliertograbCAP
2. MakeASYCASEBRAKEcomeoutfromholeofTUB
3. Remove the GASKETBRAKE from the CASE BRAKE
assembly.
GASKET
(ASSY CASE BRAKE)
[ASSEMBLY]
GASKET
1. FittheGASKETBRAKEontheCASEBRAKE.
2. InsertASSYCASEBRAKEtoholeofTUB.
CAUTION
Becarefulnottomissthe
GASKET.
3. TurnCAPOUTLETDRYclockwisetolock.
1-1-7. GASKET(ASSY CASE BRAKE)
- GASKET: DD63-00072A

16 _ Disassemblyand Reassembly
Part Figure Description
GASKET
(ASSY COVER DRY)
[DISASSEMBLY]
Preparation:DisassembleHOUSING-RIGHT
RemoveBASKET-LOWERfromdishwasher
1. TurnCAPOUTLETDRYcounter-clockwisetounlock.
UseHandleofPliertograbCAP.
WARNING
Besuretoremovethepowerplugbeforeservicing.
GASKET
2. SeparateASSYCOVERDRY(WATERTANK)fromholeof
TUB.
3. Remove the GASKETBRAKE from the ASSY COVER DRY.
CAUTION
WhenseparateASSYCOVERDRY,holdthepart.Itmay
bedamagedbyfalling
GASKET
(ASSY COVER DRY)
[ASSEMBLY]
GASKET
1. FittheGASKETBRAKEontheCASEBRAKE.
2. Aseemble ASSY COVER DRY to hole of TUB.
CAUTION
BecarefulnottomisstheGASKET.
3. TurnCAPOUTLETDRYclockwisetolock.
1-1-8. GASKET(ASSY COVER DRY)
- GASKET: DD63-00072A

Disassembly and Reassembly _17
Part Figure Description
ASSY DUCTMAIN
[DISASSEMBLY]
Preparation:RemoveallBASKETfromdishwasher
1. RemoveascrewwithTorxT20driver
2. ReleasehooksholdingASSYDUCTMAINatthetopofTUB
3. ReleasehooksholdingASSYDUCTMAINat
4. PullOutDUCTMAINfromTUB
ASSY DUCTMAIN
[ASSEMBLY]
1. AssembleASSYDUCTMAINwithholeofHOUSING
2. LockhooksofTUBwithASSYDUCTMAIN
3. AssembleascrewwithTorxT20driver
1-1-9. ASSY DUCTMAIN
- ASSY DUCT: DD93-01019C

18 _ Disassemblyand Reassembly
Part Figure Description
ASSY ROTOR / FILTER
[DISASSEMBLY]
Preparation:DisassembleHOUSINGLEFT,RIGHT
DisassembleDOORSPRING
DisassembleASSYDUCTMAIN
1. PulloutASSYROTORfromSUMP
2. TurnFILTERcounterclockwiseandpulloutFILTERS
Finelter
Microlter Coarselter
ASSY ROTOR / FILTER
[ASSEMBLY]
1. InsertMicrolterintheSUMP
Finelter
Microlter Coarselter
2. InsertCoarselterandFinelterintoSUMP
3. TurnCoarselterclockwisetolockit
4. AssembleASSYROTORtoHOUSING
1-1-10. ASSY ROTOR / FILTER
- ASSY ROTOR: DD97-00646B (DW60B*8******) / DD97-00646C (DW60B*7*****)
- FILTER MICRO: DD63-00383A
- FILTER COARSE: DD63-00384A
- COVER FILTER: DD63-00388A
- FILTER FINE: DD63-00387A

Disassembly and Reassembly _19
Part Figure Description
ASSY BASKETLOWER
[DISASSEMBLY]
1. PulloutASSYBASKETLOWERfromDishwasher
2. Push 2 hooks at ASSY ROLLER
3. Take off ASSY ROLLER from BASKET
4. PushhookwithatheaddrivertotakeoffHANDLE
BASKET
1-1-11. ASSY BASKETLOWER
- ASSY BASKET LOWER: DD97-00697A (DW60B*8*****) / DD97-00697B (DW60B*7*****)

20 _ Disassemblyand Reassembly
Part Figure Description
ASSY BASKETLOWER
[ASSEMBLY]
1. AssembleHANDLEBASKETatBASKET
Frontside
Backside
2. Assemble ASSY ROLLER at BASKET
Securehooktolockit.
*MatchwireandcenterofASSYROLLER