Samsung HG40ED590BB User manual

LED TV
SERVICEManual
Hospitality Displays Contents
1. Precautions
2. Product specications
3. Disassembly and Reassembly
4. Troubleshooting
5. Wiring Diagram
HG40ED590BB
Chassis : HAL51
Model : HG40ED590BB
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Contents
1. Precautions...................................................................................................................1-1
1-1. Safety Precautions ..............................................................................................................1-1
1-1-1. Warnings...................................................................................................................1-1
1-1-2. Servicing the LED TV ...............................................................................................1-1
1-1-3. Fire and Shock Hazard.............................................................................................1-1
1-1-4. Product Safety Notices .............................................................................................1-2
1-2. Servicing Precautions..........................................................................................................1-3
1-2-1. General Servicing Precautions .................................................................................1-3
1-3. Static Electricity Precautions ...............................................................................................1-4
1-4. Installation Precautions .......................................................................................................1-5
2. Product Specications.................................................................................................2-1
2-1. Product information .............................................................................................................2-1
2-2. Product specication ...........................................................................................................2-2
2-2-1. Specications ...........................................................................................................2-2
2-2-2. Detailed Specications .............................................................................................2-3
2-3. Accessories ........................................................................................................................2-7
2-4. Viewing the Functions .........................................................................................................2-8
2-4-1. Hotel Plug & Play......................................................................................................2-8
2-4-2. Hospitality mode option ............................................................................................2-9
3. Disassembly and Reassembly ....................................................................................3-1
3-1. Disassembly and Reassembly ............................................................................................3-1
3-1-1. TV Disassembly........................................................................................................3-1
4. Troubleshooting ...........................................................................................................4-1
4-1. Previous Check ..................................................................................................................4-1
4-2. How to Check Fault Symptom.............................................................................................4-3
4-2-1.No Power...................................................................................................................4-3
4-2-2. No Video (HDMI 1, 2 - Digital Signal) ......................................................................4-5
4-2-3. No Video (Tuner_CVBS) ..........................................................................................4-8
4-2-4. No Video................................................................................................................. 4-11
4-2-5. No Sound (Speaker)...............................................................................................4-14
4-3. Factory Mode Adjustments................................................................................................4-17
4-3-1. Detail Factory Option..............................................................................................4-17
4-3-2. Entering Factory Mode ...........................................................................................4-18
4-3-3. Factory Data ...........................................................................................................4-19
4-4. White Balance ...................................................................................................................4-35
4-4-1. Calibration ..............................................................................................................4-35
4-4-2. Service Adjustment.................................................................................................4-35
4-4-3. Adjustment..............................................................................................................4-37
4-5. RS-232C............................................................................................................................4-38
4-6. Software Upgrade..............................................................................................................4-39
4-6-1. Main SW Upgrade ..................................................................................................4-39
4-6-2. SUBMICOM Upgrade .............................................................................................4-41
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5. Wiring Diagram.............................................................................................................5-1
5-1. Wiring Diagram....................................................................................................................5-1
5-2. Connector............................................................................................................................5-2
5-3. Connector Functions ...........................................................................................................5-5
5-4. Cables .................................................................................................................................5-6
ANNEX. Exploded View & Part List [HG40ED590BBXEN JS01]........................ ANNEX-1
1-1. Exploded View.......................................................................................................... ANNEX-1
1-1-1. Part List ......................................................................................................... ANNEX-1
2-1. Electrical Parts List................................................................................................... ANNEX-2
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This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
© 2015 Samsung Electronics Co.,Ltd.
All rights reserved.
Printed in Korea
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3-1
3. Disassembly and Reassemble
3. Disassembly and Reassembly
This section of the service manual describes the disassembly and reassembly procedures for the LED TV.
WARNING
This LED TV contains electrostatically sensitive devices. Use caution when handling these components.
3-1. Disassembly and Reassembly
CAUTION
Disconnect the LED TV from the power source before disassembly.1.
Follow these directions carefully; never use metal instruments to pry apart the cabinet.2.
If there is no additional coment, it is same for all inches.3.
3-1-1. TV Disassembly
Description Picture Description Screws
1
Place TV face down on cushioned table.
2
Remove the screws from the ASSY
GUIDE P-STAND.
40" : 4EA•
6003-001782
SCREW-TAPTYPE
M4,L12,ZPC(BLK)
3
Remove the ASSY STAND P-BASE.
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3-2
3. Disassembly and Reassemble
Description Picture Description Screws
4
Remove the screws from the ASSY
COVER P-REAR.
40" : 11EA•
6003-001782
SCREW-TAPTYPE
M4,L12,ZPC(BLK)
5
Remove the ASSY COVER P-REAR.
6
Remove the Power Cables and Speaker
Cables.
Speaker Cable
Power Cable
Power Cable
Remove the LVDS Cable, Panel Wire
Cable and ASSY BOARD P-JOG
SWITCH & IR & IR, NETWORK-WIFI
MODULE Cable.
LVDS Cable
Panel Wire Cable
LVDS Cable
ASSY BOARD P-JOG
SWITCH & IR /
NETWORK-WIFI
MODULE
7
Remove the 4 screws of ASSY PCB
MAIN.
Remove the 6 screws of DC VSS-LED
TV PD BD. (In this step, two types of
screws are used.)
6003-001856
SCREW-TAPTYPE
M4,L10,ZPC(WHT)
6001-003016
SCREW-MACHINE
M3.0,L5.0,ZPC(WHT)
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3-3
3. Disassembly and Reassemble
Description Picture Description Screws
8
Remove the ASSY SPEAKER (L/R).
9
Remove the screws of ASSY BOARD
P-JOG SWITCH & IR, NETWORK-WIFI
MODULE.
ASSY BOARD P-JOG SWITCH & IR
NETWORK-WIFI MODULE
6003-001856
SCREW-TAPTYPE
M4,L10,ZPC(WHT)
10
Completed disassembly.
Panel.•
NOTE
Reassembly procedures are in the reverse order of disassembly procedures.
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1-1-1. Part List
No. Code No. Description & Specication Q’ty SA/SNA Remark
1 BN95-01875A PRODUCT LCD-INX; CY-HH040BGNV1V/H,Mega,Bl 1 SA
1-1 BN96-34244A ASSY CHASSIS TOP P; MEGA 40,PC+ABS+G/F15 1 SA
2 BN61-10765B BRACKET-PCB; H4203,EGI-SECC,T0.5 1 SNA
3 BN59-01174A NETWORK-WIFI MODULE; WIDT-30Q,Internal Wi 1 SA
4 BN96-35791A ASSY BOARD P-JOG SWITCH & IR; hotel_HD470 1 SA
5 BN94-08837F ASSY PCB MAIN; HOTEL 1 SA
6 BN44-00757A DC VSS-LED TV PD BD; L48G0B_ESM,L48G0B_ES 1 SA
7 BN96-32738C ASSY SPEAKER P; 6ohm,10W,holderless_PDP-r 1 SC
8 BN96-34361L ASSY COVER P-REAR; HD590,EUROPE,PC+ABS , 1 SA
9 BN61-09997A GUIDE-STAND; UH5000 40",PC+GF20%,V2 1 SC
10 BN96-31506A ASSY STAND P-BASE; UH5500 40",PC+ABS+G/F2 1 SA
ANNEX. Exploded View & Part List [HG40ED590BBXEN JS01]
1-1. Exploded View
ANNEX-1
ANNEX. Exploded View & Part List
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Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
Level Location No. Code No. Description & Specication Q’ty SA/SNA Remark
HG40ED590BBXEN (JS01)
1 S001A BN90-05205C ASSY STAND;UH5K 1 SNA
0.2 SG03 BN61-09997A GUIDE-STAND;UH5000 40",PC+GF20%,V2 1 SC
..3 0103-007285 RESIN PC;HF3200H,K21294,BK0007,V2 250
0.2 SB04A BN96-31506A ASSY STAND P-BASE;UH5500 40",PC+ABS+G/F2 1 SA
..3 CCM1 BN63-04755B SHEET-COVER;AMBER,PE,T0.05,W200mm,200M,C 1 SNA
..3 BN63-11633A COVER-STAND BASE;UH5500 40",PC+ABS+G/F20 1 SNA
...4 0103-009946 RESIN PC ABS;HM-1200,BLACK,BK0007,V1 670 SNA
..3 BN67-00327D RUBBER-FOOT;STAND,SILICON,13*13,T2,GRAY( 6 SNA
..3 BN69-08751B WRAP VINYL-SHRINK;STAND,PLASTIC OTHERS,P 1 SNA
1 R001A BN90-07491A ASSY COVER REAR;HD590 1 SNA
0.2 SCREW 6003-001782 SCREW-TAPTYPE;BH,+,B,M4,L12,ZPC(BLK),SWR 11 SA
0.2 R001A BN96-34361L ASSY COVER P-REAR;HD590,EUROPE,PC+ABS ,V 1 SA
..3 AA63-01638A FELT;50P9,FELT,0.5,15,40,NTR 4 SNA
..3 R001 BN63-13941F COVER-REAR;D590 40",ABS+PC,BLK,V1,EO 1 SNA
...4 0103-010376 RESIN PC ABS;FR3012 / 901510,BLACK,BK000 780 SNA
1 BN91-13535A ASSY LCM-INX;BN95-01875A,CY-HH040BGNV1V 1 SNA
0.2 PANEL BN95-01875A PRODUCT LCD-INX;CY-HH040BGNV1V/H,Mega,Bl 1 SA
..3 BN02-00114C TAPE PET-COF;LCM all model,PET,0.07T,20, 4 SNA
..3 BN60-00667C SPACER-GASKET;Y13 SF-LED,GASKET(FG200A), 2 SNA
..3 BN68-05722A LABEL-STICKER;ALL MODEL,POLYPROPYLENE,0. 1 SNA
..3 BN90-06228A ASSY MISC-BLU;Mega FHD 40 1 SNA
...4 BN61-08161A HOLDER-LED-PCB;Direct-LED,PC,white 19 SNA
....5 0103-009493 RESIN PC;LH-1070W,W92853,WT0107,V-0 19 SNA
...4 BN61-11123A SUPPORT-PLATE;MEGA,PC,CLEAR 3 SNA
....5 0103-005036 RESIN PC;M2407,550115,TP0003 11 SNA
...4 BN61-11258A LGP-DIFFUSESR PLATE;39.5inch, A type Meg 1 SNA
...4 BN63-13083A SHEET-COMPLEX;MEGA2 39.5, DMOP-4R,PET,0. 1 SNA
...4 BN63-13084A SHEET-REFLECTOR;MEGA2 39.5, UXJP175 / DJ 1 SNA
...4 BN96-34174A ASSY LED BAR P-LED BAR;39.5" Mega U/D,13 2 SNA
...4 BN96-34175A ASSY LED BAR P-LED BAR;39.5" Mega mid,12 1 SNA
...4 BN96-34242A ASSY FRAME P-MOLD MIDDLE;MEGA 40",PC+G/F 1 SNA
....5 BN60-00928E SPACER-D PLATE A;H5200, 40",PET,155,BLK, 4 SNA
....5 BN60-00928F SPACER-D PLATE B;H5200, 40",PET,223,BLK, 3 SNA
....5 BN60-00928G SPACER-D PLATE C;H5200, 40",PET,175,BLK, 1 SNA
....5 BN60-00928H SPACER-D PLATE D;40H5200,PET,192,BLK,T0. 4 SNA
....5 BN60-00999S SPACER-PANEL U;H5200, 40",SI,835.0,GRAY, 1 SNA
....5 BN60-00999T SPACER-PANEL D;H5200, 40",SI,820,GRAY,T0 1 SNA
....5 BN60-00999U SPACER-PANEL LR;H5200, 40",SI,500.0,GRAY 2 SNA
....5 BN60-00999Z SPACER-D-PLATE;ALL-MODEL,SI,55,Gray,T0.5 1 SNA
....5 BN61-11182A FRAME-MOLD MIDDLE;Y14 F-LED 39.5",PC+GF1 1 SNA
.....6 0103-007368 RESIN PC;LS-3104G,K2495,BK0048,3.0mm V-2 100 SNA
...4 BN96-34243A ASSY CHASSIS BOTTOM P;MEGA 40",PC+ABS+G/ 1 SNA
....5 0203-001598 TAPE-FILAMENT;#8915,0.15,12,55000,CLR 0 SNA
ANNEX-2
ANNEX. Exploded View & Part List
2-1. Electrical Parts List
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Level Location No. Code No. Description & Specication Q’ty SA/SNA Remark
....5 SCREW 6003-000117 SCREW-TAPTYPE;BH,+,B,M3,L6,ZPC(WHT),SWRC 4 SNA
....5 SCREW 6003-001070 SCREW-TAPTYPE;BH,+,B,M2,L4,ZPC(BLK),SWRC 6 SA
....5 SCREW 6003-001782 SCREW-TAPTYPE;BH,+,B,M4,L12,ZPC(BLK),SWR 4 SA
....5 M0909 AA63-01388A GASKET-EMI,SPONGE;SP-P300M,Conductive Fa 1 SA
....5 BN02-00040P TAPE DOUBLE FACE-D-PLATE;F-LED ALL,PET,0 2 SNA
....5 BN02-00102B TAPE-FILAMENT;#8917,0.15,25,50,WHITE 0 SNA
....5 BN02-00352D TAPE OPP;PET,T0.05,W20,L50M,BLK,ULNO.E16 0 SNA
....5 EC13 BN39-01908A LEAD CONNECTOR;40inch Mega,Lead Connecto 1 SNA
....5 BN60-01009F SPACER-LINK;Y14 ENTRY MODEL,CONDUCTIVE F 2 SNA
....5 BN60-01051A SPACER-THERMAL RADIATION;Y14 ENTRY MODEL 4 SNA
....5 BN61-10607A BRACKET-LED BAR_U;Y14 F-LED 40" (MEGA),A 2 SNA
....5 BN61-10610A BRACKET-LED BAR_D;Y14 F-LED 40" (MEGA),A 1 SNA
.....6 0102-001955 ALUMINUM PLATE;A5052,H32,T0.5,790 0 SNA
....5 BN61-10731A BRACKET-WALL MOUNT;MEGA,EGI-SECC AG,T1.2 4 SNA
....5 BN61-11183A BRACKET-EMI_L;Y14 F-LED 39.5" (MEGA),EGI 1 SNA
....5 BN61-11184A BRACKET-EMI_R;Y14 F-LED 39.5" (MEGA),EGI 1 SNA
....5 BN61-11318A BRACKET-EMI_A;Y14 F-LED 39.5" (MEGA),EGI 1 SNA
....5 BN61-11319A BRACKET-EMI_B;Y14 F-LED 39.5" (MEGA),EGI 1 SNA
....5 BN63-07349A GASKET;GASKET EMI,Polyurethane Sponge+ P 3 SNA
....5 BN63-08831A GASKET;GASKET EMI,Polyurethane Sponge+ P 1 SNA
....5 CC02 BN64-02831A CHASSIS-BOTTOM;Y14 F-LED 39.5" (MEGA),PC 1 SNA
.....6 0103-010275 RESIN PC ABS;235GNH15/6919H,Black,BK0007 2300 SNA
....5 M0131 MD63-00103A GASKET;GRANDSLAM,Conductive Fabric,1,10, 2 SNA
..3 BN96-33321A ASSY OPEN CELL;V400HJ6-PE1,V400HJ6-PE1,1 1 SNA
...4 BN81-10993A A/S-A/S-IC DRIVER SOURCE;INX 39.5 FHD 60 1 SNA
...4 BN81-10994A A/S-A/S-IC DRIVER GATE;INX 39.5 FHD 60Hz 1 SNA
...4 BN81-10995A A/S-ASSY PCB-SOURCE (XL);INX 39.5 FHD 60 1 SNA
...4 BN81-10996A A/S-ASSY PCB-SOURCE (XR);INX 39.5 FHD 60 1 SNA
...4 BN81-10997A A/S-POLARIZER-C/F;INX 39.5 FHD 60Hz,4101 1 SNA
...4 BN81-10998A A/S-POLARIZER-TFT;INX 39.5 FHD 60Hz,4101 1 SNA
..3 TC01A BN96-34244A ASSY CHASSIS TOP P;MEGA 40,PC+ABS+G/F15% 1 SA
...4 BN02-00112A TAPE ETC-ALL;POLYESTER,L65.8M,T0.009,W10 0 SNA
...4 BN60-00715A SPACER-TOP,CORNER;Y13 Slim F-LED,GASKET* 4 SNA
...4 BN60-01009E SPACER-LINK;Y14 ENTRY MODEL,CONDUCTIVE F 2 SNA
...4 BN60-01070B SPACER-TOP LR;MEGA 39.5",CONDUCTIVE FABR 2 SNA
...4 BN60-01070C SPACER-TOP UD;MEGA 39.5",CONDUCTIVE FABR 2 SNA
...4 AS080 BN63-07556T SHEET-COVER;TOC,PUR,T0.07,W22mm,100M,ST- 1 SNA
...4 AS080 BN63-10945D SHEET-COVER;Y13 SF-LED,PO-SHEET,T0.068,W 1 SNA
...4 BN63-11875A SHEET-COVER;Y14 SF-LED,POLY*,0.068,W25,L 2 SNA
...4 AC157 BN64-02832A CHASSIS-TOP;Y14 F-LED 39.5" (MEGA),PC+AB 1 SNA
....5 0103-010275 RESIN PC ABS;235GNH15/6919H,Black,BK0007 190 SNA
1 M0017 BN91-15292F ASSY CHASSIS;HOTEL 1 SNA
0.2 M0014 BN94-08837F ASSY PCB MAIN;HOTEL 1 SA
..3 0202-001608 SOLDER-WIRE FLUX;LFC7-107,D0.8,99.3Sn/0. 1 SNA
..3 BN62-00273B HEAT SINK-PS;TV Echo-P,A6063,5t,BLACK,40 1 SNA
..3 BN97-09912F ASSY SMD;HOTEL 1 SNA
...4 0202-001830 SOLDER-CREAM;LFM-48W TM-HP,D20~38um,96.5 1 SNA
ANNEX-3
ANNEX. Exploded View & Part List
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