Samsung PPM42S3X User manual

PLASMA DISPLAY TV
Chassis : D61A(N)
Model: PPM42S3X/XSF
PLASMA DIAPLAY TV CONTENTS
Specifications
Alignment and Adjustments
Exploded View and Parts List
Electrical Parts List
Schematic Diagrams
1.
2.
3.
4.
5.

ELECTRONICS
©Samsung Electronics Co., Ltd. MAR. 2004
Printed in Korea
AA82-01453A
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.

Alignment and Adjustments
Samsung Electronics 2-1
2. Alignment and Adjustments
2-1 Service Mode
2-1-1 SERVICE MODE Entry Method (General Transmitter)
■ For the General Transmitter
1. Turn the power off and set to stand-by mode.
2. Press the buttons of the transmitter in this order; Info-Menu-Mute-Power to turn the set on.
3. The set turns on and enters service mode.
* If you fail to enter service mode, repeat steps 1 and 2 above.
2-1-2 Initial DISPLAY State of SERVICE MODE
2-1-2(A) OSD DISPLAY
2-1-2(B) Button Operations in SERVICE MODE
1. VSP9437-1 9. CXA2101
2. VSP9437-2 10. LOSIC
3. FLI2300 11. TP LOG-ASI
4. ASI500-1 12. Option
5. ASI500-2 13. CheckSum 0000
6. DNIe 14. Reset
7. AD9888
8. CXA2151
Release : 2003-05-02 M_NNWS42M6_100
Menu
UP/DOWN Key
LEFT/RIGHT Key
Displays all menus
Cursor move to select items
Enable to increase and decrease the data of the selected items
SERVICE MAIN

Alignment and Adjustments
2-2 Samsung Electronics
2-1-3 Factory Data Initial Value
VSP9 43 7- 1 ( VI DEO)
V PEAKING 16
HPLL SPEED 00
RGB/YUV CONTRAST 35
RGB/YUV BRIGHTNESS 00
YUV SATCB 26
YUV SATCR 26
PAL B/G 01
PAL D/K 01
PAL I 01
SECAM B/G 27
SECAM D/K 27
SECAM L'/L 27
NTSC M 01
NTSC 4. 43 27
PAL 60 27
PAL M/N 01
PAL 01
SECAM 27
NTSC 01
NTSC 4. 43 27
PAL 60 27
NR 01
VSP9 43 7 - 2
V PEAKING 16
HPLL SPEED 01
PAL 01
SECAM 27
NTSC 01
PAL AV 01
SECAM AV 27
NTSC AV 01
F L I230 0
Y DELAY 05
C DELAY 12
CONTRAST 90
BRIGHTNESS 18 5
SATURATION 11 0
ASI500 I VI DEO / PC ,DVI )
R CONTRAST 32/30
G CONTRAST 32/30
B CONTRAST 32/30
R BRIGHTNESS 00
G BRIGHTNESS 00
B BRIGHTNESS 00
TEXT ALPHA 01
TEXT THRESHOLD 07
FILT ER ML 00
FILT ER MR 00
FILT ER FR 00
FILT ER MC 16
FILT ER UC 00
FILT ER LC 00
FILTER YPASS 00
R GAMMA 32
G GAMMA 32
B GAMMA 32
H POSITION 00
V POSITION 00
HSIZE 00
VSIZE 00
OVERSCAN R 50
OVERSCAN G 50
OVERSCAN B 50
ASI 500 II
PIP R CONTRAST 32
PIP G CONTRAST 32
PIP B CONTRAST 32
PIP R BRIGHTNESS 00
PIP G BRIGHTNESS 00
PIP B BRIGHTNESS 00
PIP FILTER IC 00
PIP FILTER ML 00
PIP FILTER MR 00
PIP FILTER UC 00

Alignment and Adjustments
Samsung Electronics 2-3
CXA210 1 ( VIDEO / COMP)
PICT URE 20/20
HUE 31/31
COLOR 16/16
BRIGHT 61/61
SHARPNESS 16/16
R-DRIVE 04/04
G-DRIVE 04/04
B-DRIVE 04/04
R-CUTOFF 32/32
G-CUTOFF 32/32
B-CUTOFF 32/32
SUB-BRIGHT 32/3 2
CR-OFFSET1 07/0 7
CB-OFFSET1 07/0 7
SUB-CONT 08/0 6
SUB-COL 08/0 8
SUB-HUE 08/0 8
R-Y/ R 13/1 3
R-Y/ B 15/1 5
G-Y/ R 12/1 2
G-Y/ B 04/0 4
DNIe (V IDEO / PC, DVI)
BRIGHT OFFSET
CONTRA OFFSET
NR SCALE MAX 64
NR SCALE MIN 18
DE GAIN COR 03
DE GAIN CLIP 60/ 90
CE UPPER 240
CE CUTOFF 64
CE GAIN 48
WTE Y THRE 230
RCTL 02
SYNC MODE 01
PATT SEL 01
RED CONPENSA 616
BLUE CONPENSA 616
WTE GAIN 58
RAST VSIZE 1023
RAST HSIZE 895
SHARP OFFSET 30
CLK DLY 16
H_POSI 28
AD98 8 8 (VIDEO / COMP/ PC)
R GAIN 71/128/ 83
G GAIN 77/122/ 81
B GAIN 95/128/ 81
R, CR OFFSET 63/79/64
G, Y OFFSET 66/53/70
B, CB OFFSET 64/82/68
VIDE O PATH PC
AUTO COLOR OFF
CXA2151
GAIN SEL 01
CB GAIN 07
CR GAIN 07
YGAIN 01
HFREQ 00
Attachment
Attachment

Alignment and Adjustments
2-4 Samsung Electronics
LOGIC (PDP DRIVER)
R DRIVE
G DRIVE
B DRIVE
R CUTOFF
G CUTOFF
B CUTOFF
GAMMA 01
GTS SET 01
ERD MODE 02
RANDOM NOISE 00
DIFF FI LTER 01
APC 01
APC SET 00
APC VALUE 127
ACTIVE V POS 12
ACTIVE H POS 19
V SYNC POS 03
H SYNC POS 32
V SYNC WIDTH 02
H SYNC WIDTH 12
TP LOG- ASI (TEST PAT LOGIC /SCALER)
LOG PATTERN 00
LOG HIGH LEVEL 00
LOG LOWLEVEL 00
ASI COLORBAR 00
OPTI ON
PIXEL SHIF T V
SHIFT TEST OFF
PIXEL NMBER 02
SHIFT LINE 04
SHIFT TIME 04
RGB DNIe ON
DNIe DEMO OFF
DNIe THROUGH OFF
VIDE O MUTE 00
OPTION 11 00
MDC ENABLE OFF
LAST MEMORY ON
IC W/B Data
Video ,S-VHS Component PC DVI
SNI Bright 249 13 3 255
Contrast 240 6 249 0
Logic
R Gain 166 151 140 151
G Gain 130 130 130 130
B Gain 124 113 110 111
R Cutof f 255 255 0 02
GCutoff 0 0 0 0
BCutoff 255 0 0 02
ITEM
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
■

Alignment and Adjustments
Samsung Electronics 2-5
Alignment and Adjustments
2-2 WHITE Balance Coordinates
2-2-1 White Balance Adjustment
1. W/B Adjustment is required for the following four modes: DVI → DTV → PC → CVBS(VIDEO)
→ CVBS(VIDEO PIP)
2. Adjustment Method (DVI, DTV, PC : VG828, CVBS : Adjust RF signals to match the
Toshiba pattern (in-house signal)
!Adjust the target set by adjusting the panel logic and the video DNIe adjustment register in
register in order to determine the referential W/B of the panel with a DVI input, which
is the full digital path.
@For DTV adjustment, adjust the adjustment register of ad9888 to align the DTV signal
to the DNIe and logic panel value which was fixed with a DVI adjustment so that they are
in effect considered to be the same signals. (At this time, do not adjust the gain of
AD9888 → the Highlight W/B does not need to be adjusted since its deviation falls
within valid distribution range.)
#PC adjustment is same as DTV adjustment. (The offset can be applied to the values
obtained through DTV adjustment. However, additional adjustment is required for
Y, Cb, and Cr of DTV since PC processes R, G, and B signals.)
$cvbs adjustment is performed with the Toshiba pattern (in-house signal) and differs
from the VG828 signals in the above three modes. Hence, it should be performed with
the same method of !DVI adjustment.
% Finally, activate PIP in video mode, and repeat W/B adjustment.
❈Thus, Micom saves the W/B data separately for each memory mode of the block
(See the block diagram given below) during W/B adjustment.
Micom can memorize the four modes
separately. However, under the current
adjustment guidelines, DTV and PC are
memorized with the same value during
DVI adjustment and CVBS is memorized
with a separate value.

Alignment and Adjustments
2-6 Samsung Electronics
2-2-2 White Balance Coordinates by Mode
DVI DTV COMPONENT
(480P, 720P,1080i)PC VIDEO
H/L
x285 285 285 285
y295 295 395 395
Y(fL) 37.0 36.5 21.0 34.0
L/L
x285 285 285 285
y295 300 300 300
Y(fL) 1.2 1.0 0.9 1.0
PedestalLevel Low Light
measure point High Light measure point
Pattern Used in Adjustment : 10 Steps Grayscalepattern

Alignment and Adjustments
Samsung Electronics 2-7
2-3 Voltage Adjustment
Turning the variable resistor(VR) adjusts voltage.
CN804
CN800S
CN801
CN803
CN802
CN805
CN806
CN812
T(VS)
T:TestPoint
T(VSCAN)
T(VSET)
T(VA)
T(VG)
T(STB_5V)
T(VE)
VR4
VSET VR6
VSCAN VR5
VE VR1
VS
VR7
VA
VR3
D5V VR2
Vstb
VR: Variable Resistor
SMPS
OUTPUT Voltage(V)
VA
See the labels attached
on the base chassis.
VSCAN(VSC)
VS
VE
VSET
D5V +5V
STB_5V +5V
VG +15V

Alignment and Adjustments
2-8 Samsung Electronics
MEMO

Electrical Parts List
Samsung Electronics 4-1
4-1 ASSY BOARD & PARTS LIST FOR SERVICE
4 Electrical Parts List
CN504 CN5003
(12P)
CN805
(10P) CN805
(10P)
CN812
(5P)
CN5001
(13P)
CN5004
(12P)
CN5005
(12P)
CN5002
(13P)
CN5006
(12P)
CN201
(40P) CN201
(40P)
CN804
(9P)
CN800S
(3P)
CN801
(10P)
CN803
(10P)
CN803
(10P)
CN802
(11P)
CN101
(30P) CN101
(30P)
CN804
(9P) CN4001
(17P)
CN4002
(17P)
CN4003
(17P)
LA03
(31P)
CN506 CN505
CN5505 CN5506 CN5504
CN806(5P) CN401(50P) CN402(50P)
CN401(50P) CN402(50P) CN403(50P)
CN403(50P)
CN402
(50P)
EC1(79P)
CN401(8P)CN601(31P) CN201 CN202CN203
CN301
(11P) CN301
(10P)
CN101
(12P) CN101
(12P)
CN102
(12P) CN102
(12P)
CN103
(12P) CN103
(12P)
CN104
(12P) CN104
(12P)
EC2(79P) EC3(79P) FC4(79P) GC5(79P) GC6(79P) GC7(79P)
EF1
(3P) FE1
(3P) FG1
(3P) GF1
(3P)

Electrical Parts List
4-2 Samsung Electronics
NO DESCRIPTION CODE NO SPECIFICATION
ASSY PDP P- MODULE ASSY PDP P- LOGIC BOARD ASSY PDP P- PBA,L BUFF(E) BN96-00253A ,SPD-42P3,D54A ,42 INCH,ALEXANDER ,SD,SDI CODELJ92- 00632A ASSY PDP P- PBA,L BUFF(F ) BN96-00254A ,SPD-42P3,D54A,42 INCH,ALEXANDER ,SD,SDI CODE LJ92- 00633A ASSY PDP P- PBA,L BUFF(G) BN96-00255A ,SPD-42P3,D54A,42 INCH,ALEXANDER ,SD,SDI CODE LJ92- 00634A ASSY PDP P- PBA,X MAIN BN96-00256A ,SPD-42P3,D54A,42 INCH,ALEXANDER ,SD,SDI CODE LJ92- 00635A ASSY PDP P- PBA,Y MAIN BN96-00257A ,SPD-42P3,D54A,42 INCH,ALEXANDER ,SD,SDI CODE LJ92- 00636A ASSY PDP P- PBA,Y BUFF(UP) BN96-00258A ,SPD-42P3,D54A,42 INCH,ALEXANDER ,SD,SDI CODELJ92- 00637A ASSY PDP P- PBA,Y BUFF(DOWN) BN96-00259A ,SPD-42P3,D54A ,42 INCH,ALEXANDER ,SD,SDI CODELJ92- 00638A ASSY PDP P- SMPS BN96-00249A ,SPD-50P3H, D57A,5 0HD,445*245, 42MM_MAX, 90V~264V, NTSC,5 0INCH,ALEXANDER,SEMCO ASSY PCB MISC-DIGITAL ASSY PCB MISC-ANALOG ASSY PCB MISC-CONTROL BN94-00494B SPN4235, D54B,ALEXANDER 42P3 ASSY MISC P-FAN BN96-00676A PPM42S3 SCREEN-EMI, FILTER BN64-00122A FI LTER,42P3,984*5 84, T3. 0,0 .1ohm,T47%
ACCESSORY REMOCON BN59-00366A TM76, D61A,4 2,G 6148,P PM42S3,EX ACCESSORY CBF SIGNAL (D- SUB 15P) ACCESSORY CBF SIGNAL (MDC CABLE) AA39-00311A PDP,9 P/1 P,UL2851#28, 500 0MM,UL285 1,B LK,DSUB/STEREO PLUG,2 C,S J01-01-296 ACCESSORY CBF POWER CORD ACCESSORY LEAD CONNECTOR (SEAKER CABLE) BN39-00315A D 4A/ SPD-42 P3S,UL100 7#24,U L/CSA,2P, 2000MM,#2 4,SME-000 14, STRIP, BK,1007#2 4 ACCESSORY S/W DRIVER-7.0 (PIVOT S/W) BN59-00048A S/W DRIVER-7.0;SYNCMASTER,PIVOT,SAMSUNG ACCESSORY S/W DRIVER (MDC S/W) BN59-00382B S/W DRIVER;PPM42S3,RS232C-PROGRAM, 1.2V, ACCESSORY MANUAL USERS BN68-00457B MANUAL USERS;PPM42S3/50H3/63H3,EN/GE/FR/
M3,S42SD-YD03,D54A,S2.
M3,S42SD-YD04,42SD
BN96-00709A BN96-00710A
BN94-00449K ASSY PCB MISC-DIGITAL;PPM42S3,D61A,NEWTO BN94-00449G ASSY PCB MISC-ANALOG;PPM42S3,D61A ,NEWTO
3903-000067 CBF-POWER CORD;DT,GB,GP3/YES(A)-LABEL,I(
BN39-00115A CBF SIGNAL;NL5MO,15P/15P,2990,1830MM,UL2

Electrical Parts List
Samsung Electronics 4-3
4-2 SERVICE ITEM
LOC.NO CODE NO DESC QUANTITY
D0254 AA32-00013B MODULE REMOCON;346HF5,38KHz,940mm,MESH,H 1
M0114 AA39-00311A CBF SIGNAL;PDP,9P/1P,UL2851#28,5000MM,UL 1
T0077 BH39-10339Z CBF POWER CORD;DET,RVV3,250V/10A,BLK,183 1
S201 BN32-00004A SENSOR SW-TILT;D6B-1,2.7-3.3V,1mA,25-85% 1
M0114 BN39-00115A CBF SIGNAL;NL5MO,15P/15P,2990,1830MM,UL2 1
T0074 BN59-00366A REMOCON;TM76,D61A,42,G6148,PPM42S3,EX 1
T0054 BN64-00122A SCREEN-EMI,FILTER;FILTER,42P3,984*584,T3 1
T0511 BN68-00491A MANUAL USERS;PPM42S3,EN/CHI,W/P100G,D61A 1
T0145 BN94-00449G ASSY PCB MISC-ANALOG;PPM42S3,D61A ,NEWTO 1
T0562 BN94-00494B ASS’Y PCB MISC-CONTROL;SPN4235,D54B,ALEX 1
T0132 BN94-00532A ASSY PCB MISC-DIGITAL;PPM42S3,D61A,NEWTO 1
M0003 BN96-00135Q ASSY COVER P-FRONT;42P3S(VMB),ASIA,HIPS 1
T0046 BN96-00249A ASSY PDP P-SMPS;,42P3S/50P3H,42SD/50HD,4 1
T0038 BN96-00253A ASSY PDP P-PBA,L BUFF(E);LJ92-00632A,SPD 1
T0039 BN96-00254A ASSY PDP P-PBA,L BUFF(F);LJ92-00633A,SPD 1
T0040 BN96-00255A ASSY PDP P-PBA,L BUFF(G);LJ92-00634A,SPD 1
T0143 BN96-00256A ASSY PDP P-PBA,X MAIN;LJ92-00635A,SPD-42 1
T0037 BN96-00257A ASSY PDP P-PBA,Y MAIN;LJ92-00636A,SPD-42 1
T0048 BN96-00258A ASSY PDP P-PBA,Y BUFF(UP);LJ92-00637A,SP 1
T0014 BN96-00259A ASSY PDP P-PBA,Y BUFF(DOWN);LJ92-00638A, 1
T0001 BN96-00314C ASSY COVER P-BACK;PS42P3S,AL5052 T1.2,DG 1
T0532 BN96-00676A ASSY MISC P-FAN;PPM42S3 3
T0044 BN96-00709A ASSY PDP P-MODULE;M3,S42SD-YD03,D54A,S2. 1
T0037 BN96-00710A ASSY PDP P-PBA,L MAIN;M3,S42SD-YD04,42SD 1
M0764 BN96-00756A ASSY STAND P-SCREW;PPM50H3,SCREW+PE-BAG, 1

4-4 Samsung Electronics
MEMO

Exploded View & Parts List
Samsung Electronics 3-1
3. Exploded View & Parts List
3-1 PPM42S3X/XSF
Power
28
No Code No Description;Specification Q’ty Remark S.N.A
1 BN96-00135Q ASSY COVER P-FRONT;42P3S(VMB),ASIA,HIPS 1 M0003
1-1 BN64-00071R CABINET FRONT;42P3 VMB,HIPS,HB,HF-1690H, 1 CIS3 S.N.A
1-2 BP64-00045C KNOB CONTROL;P3,ABS,HB,WP1000 1 T0022
1-3 BN64-00074B WINDOW-REMOTE;42P3S,PMMA,,,,,,CLEAR 1 S.N.A
1-4 BP64-00177A BADGE-BRAND;ALL,AL,T1.5,70,11.3,BLK,SILI 1 T0057 S.N.A
2 BN94-00494B ASS’Y PCB MISC-CONTROL;SPN4235,D54B,ALEX 1 T0562
3 6003-001026 SCREW-TAPTITE;RH,+,B,M4,L15,ZPC(BLK),SWR 3 T0081 S.N.A
4 BN64-00122A SCREEN-EMI,FILTER;FILTER,42P3,984*584,T3 1 T0054
5 BN61-00244E BRACKET-FILTER TOP ASSY;42P3H,AL5052,1.2 1 S.N.A
6 BN61-00245H BRACKET-FILTER SIDE L;42P3S,AL5052,1.2 1 S.N.A
7 BN61-00309E BRACKET-FILTER SIDE R;42P3S,AL5052,1.2 1 S.N.A
8 BN61-00246E BRACKET-FILTER BOTTOM ASSY;42P3S,AL5052, 1 S.N.A
9 6003-001026 SCREW-TAPTITE;RH,+,B,M4,L15,ZPC(BLK),SWR 8 T0081 S.N.A
10 BN61-00141A HOLDER-MODULE;42P3,AL,DIECASTING 4 S.N.A
11 6003-001026 SCREW-TAPTITE;RH,+,B,M4,L15,ZPC(BLK),SWR 4 T0081 S.N.A
12 BN96-00709A ASSY PDP P-MODULE;M3,S42SD-YD03,D54A,S2. 1 T0044
13 6006-001126 SCREW-ASS’Y MACH;WSP,PH,+,M5,L12,NI PLT, 4 EL013
14 BN61-00674A STAND-BASE;PPM42S3,PPS 2 M0412 S.N.A
15 BN96-00249A ASSY PDP P-SMPS;,SPD-50P3H,D57A,50HD,445 1 T0046
16 BN96-00256A ASSY PDP P-PBA,X MAIN;LJ92-00635A,SPD-42 1 T0143
17 BN96-00257A ASSY PDP P-PBA,Y MAIN;LJ92-00636A,SPD-42 1 T0037
18 BN96-00710A ASSY PDP P-PBA,L MAIN;M3,S42SD-YD04,42SD 1 T0037
19 GUIDE-STAND
20 BN96-00313C ASSY COVER P-BACK SUB;42P3,DGM5233 T1.2 1 T0008
21 BN96-00676A ASSY MISC P-FAN;PPM42S3 3 S.N.A
22 6006-001035 SCREW-ASS’Y MACH;WSP,PH,+,M3,L8,ZPC(YEL) 6 EL013 S.N.A
23 BN94-00449G ASSY PCB MISC-ANALOG;PPM42S3,D61A ,NEWTO 1 T0145
24 BN94-00532A ASSY PCB MISC-DIGITAL;PPM42S3,D61A,NEWTO 1 T0132 S.N.A
25 BN96-00314C ASSY COVER P-BACK;PS42P3S,AL5052 T1.2,DG 1 T0001
25-1 BN63-00529B COVER-BACK;42P3,DGM5233,T1.2 1 T0112 S.N.A
25-2 BN61-00202B BRACKET-HANDLE;42P3,T1.5,DGM5233 2 S.N.A
26 BN96-00286F ASSY MISC P-BRACKET TERMINAL;P3,VMB 1 S.N.A
27 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM S.N.A
28 BN59-00366A REMOCON;TM76,D61A,42,G6148,PPM42S3,EX 1 T0074
You can search for the updated part code through ITSELF web site.
URL : http://itself.sec.samsung.co.kr

COMPONENT1
Connector
Analog - Digital Board
Video IN
Video/S-Video Sound
S-Video
CXA2151Q
IC103
TP02
TP03
TP01
5. Schematic Diagrams
Samsung Electronics
Schematic Diagrams
5-1
5-1 ANALOG 1
TP01
TP02
TP03

Schematic Diagrams
5-2 Samsung Electronics
R246 R247
TILT SENSOR
3D COMB FILTER
50"
To DC FAN
FAN PART
5-2 ANALOG 2

Samsung Electronics
Schematic Diagrams
5-3
External Speaker
MONITOR OUT SOUND
From SMPS Board
MONITOR OUT VIDEO
TP06 TP07
TP05 TP04
5-3 ANALOG 3
TP04
TP05
TP06
TP07

Schematic Diagrams
5-4 Samsung Electronics
5-4 CONTROL
AA32-00013B

Samsung Electronics
Schematic Diagrams
5-5
5-5 SMPS 1