Samsung PPM63H3 User manual

PLASMA DISPLAY TV
Chassis : D63A(N)
Model : PPM63H3X/XSF
PLASMA DISPLAY TV CONTENTS
1.
2.
3.
4.
5.
Specifications
Alignment and Adjustments
Exploded View and Parts List
Service Item
Schematic Diagrams
SERVICE Manual

This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
©Samsung Electronics Co., Ltd. MAY. 2004
Printed in Korea
AA82-01672A
ELECTRONICS

Alignment and Adjustments
Samsung Electronics 2-1
2. Alignment and Adjustments
2-1 Service Mode
2-1-1 SERVICE MODE Entry Method (General Transmitter)
■ For the General Transmitter
1. Turn the power off and set to stand-by mode.
2. Press the buttons of the transmitter in this order; Info-Menu-Mute-Power or Mute-1-8-Power
to turn the set on.
3. The set turns on and enters service mode.
* If you fail to enter service mode, repeat steps 1 and 2 above.
2-1-2 Initial DISPLAY State of SERVICE MODE
2-1-2(A) OSD DISPLAY
2-1-2(B) Button Operations in SERVICE MODE
1. VSP9437-1 9. CXA2101
2. VSP9437-2 10. LOGIC
3. FLI2300 11. TP LOG-ASI
4. ASI500-1 12. Option
5. ASI500-2 13. CheckSum 0000
6. DNIe 14. Reset
7. AD9888
8. CXA2151
Release : 2003-07-12 T_NEW63MWW_1001
Menu
UP/DOWN Key
LEFT/RIGHT Key
Displays all menus
Cursor move to select items
Enable to increase and decrease the data of the selected items
SERVICE MAIN

Alignment and Adjustments
2-2 Samsung Electronics
2-1-3 Factory Data Initial Value
VSP943 7- 1 ( V IDEO )
V PEAKING 16
HPLL SPEED 00
RGB/YUV CONTRAST 41
RGB/YUV BRIGHTNESS 248
YUV SATCB 26
YUV SATCR 26
PAL B/G 01
PAL D/K 01
PAL I 01
SECAM B/G 27
SECAM D/K 27
SECAM L'/L 27
NTSC M 01
NTSC 4. 43 27
PAL 60 27
PAL M/N 01
PAL 01
SECAM 27
NTSC 01
NTSC 4. 43 27
PAL 60 27
NR 01
VSP9 43 7 - 2
V PEAKING 16
HPLL SPEED 01
PAL 01
SECAM 27
NTSC 01
PAL AV 01
SECAM AV 27
NTSC AV 01
F L I230 0
Y DELAY 05
C DELAY 12
CONTRAST 95
BRIG HTNESS 18 5
SATURATION 11 0
ASI500 I ( VIDEO / PC,DVI )
R CONTRAST 32/30
G CONTRAST 32/30
B CONTRAST 32/30
R BRIGHTNESS 00
G BRIGHTNESS 00
B BRIGHTNESS 00
TEXT ALPHA 01
TEXT THRESHOLD 07
FILT ER ML 00
FILT ER MR 00
FILT ER FR 00
FILT ER MC 16
FILT ER UC 00
FILT ER LC 00
FILTER YPASS 00
R GAMMA 32
G GAMMA 32
B GAMMA 32
H POSITION 00
V POSITION 00
HSIZE 00
VSIZE 00
OVERSCAN R 50
OVERSCAN G 50
OVERSCAN B 50
ASI 500 II
PIP R CONTRAST 32
PIP G CONTRAST 32
PIP B CONTRAST 32
PIP R BRIG HTNESS 00
PIP G BRIG HTNESS 00
PIP B BRIG HTNESS 00
PIP FILTER IC 00
PIP FILTER ML 00
PIP FILTER MR 00
PIP FILTER UC 00

Alignment and Adjustments
Samsung Electronics 2-3
CXA210 1
PICT URE 16
HUE 31
COLOR 16
BRIG HT 61
SHARPNESS 28
R-DRIVE 04
G-DRIVE 04
B-DRIVE 04
R-CUTOFF 32
G-CUTOFF 32
B-CUTOFF 32
SUB-BRIGHT 35
CR-OFFSET1 07
CB-OFFSET1 07
SUB-CONT 12
SUB-COL 08
SUB-HUE 08
R-Y/ R 13
R-Y/ B 15
G-Y/ R 12
G-Y/ B 04
DNIe (VIDEO / PC, DVI) AD9888 (VIDEO / COMP/ PC)
R GAIN 127/190/127
127/213/127
127/206/127
54/79/54
54/34/54
54/75/54
GGAIN
BGAIN
R, CR OFFSET
G, Y OFFSET
B, CB OFFSET
VIDE O PATH PC
AUTO COLOR OFF
CXA2151
GAIN SEL 01
CB GAIN 07
CR GAIN 07
YGAIN 01
HFREQ 00
BRIGHT OFFSET
CONTRA OFFSET
SCALE MAX Y
SCALE MIN Y
TH HPF
TH EDGE
NR SEL
CE UPPER
CE CUTOFF
CE GAIN
DCE GAIN
SKIN ON
CTI GAIN
DE NOISE GAIN
Attachment
Attachment
48
16
00
04/05
02
220/240
45
64/75
190/96
00
00/08
08/10
TH CORING
PATT SEL
NOISE TH3
H CONT
V CONT
BLACK GAIN
WHITE GAIN
WTE GAIN
CTE GAIN
H SHARP GAIN
V SHARP GAIN
SHARPNESS
CLK DLY
H POSI
02
00
100
32
32
375
375
300
176
127/48
127/48
100
07
14

Alignment and Adjustments
2-4 Samsung Electronics
LOGIC (PDP DRIVER)
R DRIVE
G DRIVE
B DRIVE
R CUTOFF
G CUTOFF
B CUTOFF
GAMMA 01
GTS SET 01
ERD MODE 01
RANDOM NOISE 01
DIFF FI LTER 01
APC 01
APC SET 00
APC VALUE 127
ACTIVE V POS 12
ACTIVE H POS 19
V SYNC POS 03
H SYNC POS 32
V SYNC WIDTH 02
H SYNC WIDTH 12
TP LOG- ASI (TEST PAT LOGIC /SCALER)
LOG PATTERN 00
LOG HIGH LEVEL 00
LOG LOW LEVEL 00
ASI COLORBAR 00
OPTI ON
PIXEL SHIF T V
SHIFT TEST OFF
PIXEL NMBER 04
SHIFT LINE 04
SHIFT TIME 04
RGB DNIe OFF
DNIe DEMO OFF
DNIe THROUGH OFF
VIDEO MUTE 00
1366x768 ON
MDC ENABLE ON
LAST MEMORY ON
IC W/B Data
Video ,S-VHS Component PC DVI
SNI Bright
Contrast
Logic
RGain
GGain
BGain
RCutoff
GCutoff
BCutoff
ITEM
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
■
02
247
145
130
120
232
00
252
15
07
125
130
105
02
00
243
00
00
125
130
105
02
00
243
00
00
125
130
97
00
00
254

Alignment and Adjustments
Samsung Electronics 2-5
Alignment and Adjustments
2-2 WHITE Balance Coordinates
2-2-1 White Balance Adjustment
1. W/B Adjustment is required for the following four modes: DVI → DTV → PC → CVBS(VIDEO)
→ CVBS(VIDEO PIP)
2. Adjustment Method (DVI, DTV, PC : VG828, CVBS : Adjust RF signals to match the
Toshiba pattern (in-house signal)
!Adjust the target set by adjusting the panel logic and the video DNIe adjustment register in
register in order to determine the referential W/B of the panel with a DVI input, which
is the full digital path.
@For DTV adjustment, adjust the adjustment register of ad9888 to align the DTV signal
to the DNIe and logic panel value which was fixed with a DVI adjustment so that they are
in effect considered to be the same signals. (At this time, do not adjust the gain of
AD9888 → the Highlight W/B does not need to be adjusted since its deviation falls
within valid distribution range.)
#PC adjustment is same as DTV adjustment. (The offset can be applied to the values
obtained through DTV adjustment. However, additional adjustment is required for
Y, Cb, and Cr of DTV since PC processes R, G, and B signals.)
$cvbs adjustment is performed with the Toshiba pattern (in-house signal) and differs
from the VG828 signals in the above three modes. Hence, it should be performed with
the same method of !DVI adjustment.
% Finally, activate PIP in video mode, and repeat W/B adjustment.
❈Thus, Micom saves the W/B data separately for each memory mode of the block
(See the block diagram given below) during W/B adjustment.
Micom can memorize the four modes
separately. However, under the current
adjustment guidelines, DTV and PC are
memorized with the same value during
DVI adjustment and CVBS is memorized
with a separate value.

Alignment and Adjustments
2-6 Samsung Electronics
2-2-2 White Balance Coordinates by Mode
DVI DTV COMPONENT
(480P, 720P,1080i)PC VIDEO
H/L
x285 285 285 280
y295
25
295 295 295
Y(fL) 31.5 20.0 31.5
L/L
x285 285 285 285
y295 295 295 300
Y(fL) 0.8 0.9 0.8 0.9
PedestalLevel Low Light
measure point High Light measure point
Pattern Used in Adjustment : 10 Steps Grayscalepattern

Alignment and Adjustments
Samsung Electronics 2-7
2-3 Voltage Adjustment
Tuning the variable resistor(VR) adjusts voltage
T:TestPoint
VR : Variable Resistor
SMPS-DC
T
CN830
CN852B
CN851B
CN801
CN803CN802
VR8540
VE
VR8601
VS
CN805
CN804
VR8580
VSET
VR8560
VSCAN VR8491
D5V
VR8501
VA
CN806 CN811
Test Point
VSET VSCAN VE VA VS
OUTPUT Voltage
VSCAN
See the labels
attached on the
base chassis.
VS
VSET
VE
VA
D5V +5V
A6V +6V
D5V
A6V
T

2-8 Samsung Electronics
MEMO

Electrical Parts List
Samsung Electronics 4-1
4. Service Item
4-1 Assy Board & Part List for Service

Electrical Parts List
4-2 Samsung Electronics
NO
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19
ACCESSORY ACCESSORY ACCESSORY ACCESSORY ACCESSORY ACCESSORY ACCESSORY ACCESSORY
DESCRIPTION ASSY PDP P-MODULE ASSY PDP P-PBA L MAIN ASSY PDP P-E BUFF ASSY PDP P-F BUFF ASSY PDP P-G BUFF ASSY PDP P-X MAIN BOARD ASSY PDP P-J BUFF ASSY PDP P-I BUFF ASSY PDP P-H BUFF ASSY PDP P-Y MAIN BOARD ASSY PDP P-Y BUFF UP ASSY PDP P-Y BUFF DOWN ASSY PDP P-LOGIC SUB R ASSY PDP P-LOGIC SUB L ASSY PDP P-SMPS ASSY PDP P-SMPS,DC ASSY PCB MISC-DIGITAL ASSY PCB MISC-ANALOG ASSY PCB MISC-CONTROL FAN-ASSY SCREEN-EMI,FILTER(GLASS) REMOCON CBF SIGNAL (D-SUB 15P) CBF SIGNAL (MDC CABLE) LEAD CONNECTOR (SEAKER CABLE) S/W DRIVER-7.0 (PIVOT S/W) S/W DRIVER (MDC S/W) MANUAL USERS CBF POWER CORD
CODE NO BN96-00939A BN96-00372A BN96-00371A BN96-00370A BN96-00359A BN96-00363A BN96-00364A BN96-00365A BN96-00358A BN96-00374A BN96-00373A BN96-00360A BN96-00361A BN96-00231A BN96-00232A BN94-00532D BN94-00494D BN31-00001A BN67-00077A BN59-00366A BN39-00115A AA39-00311A BN39-00315A BN59-00048A BN59-00389A BN68-00491A
SPECIFICATION ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 LJ92-00683A,M3,S63HW-XD02,63HD D1.0,E BUFF,LJ92-00683A LJ92-00684A,M3,S63HW-XD02,63HD D1.0,F BUFF,LJ92-00684A LJ92-00685A,M3,S63HW-XD02,63HD D1.0,G BUFF,LJ92-00685A LJ92-00680A,M3,S63HW-XD02,63HD D1.0,X MAIN BOARD,LJ92-00680A LJ92-00688A,M3,S63HW-XD02,63HD D1.0,J BUFF,LJ92-00688A LJ92-00687A,M3,S63HW-XD02,63HD D1.0,I BUFF,LJ92-00687A LJ92-00686A,M3,S63HW-XD02,63HD D1.0,H BUFF,LJ92-00686A LJ92-00679A,M3,S63HW-XD02,63HD D1.0,Y MAIN BOARD,LJ92-00679A LJ92-00681A,M3,S63HW-XD02,63HD D1.0,Y BUFF UP,LJ92-00681A LJ92-00682A,M3,S63HW-XD02,63HD D1.0,Y BUFF DOWN,LJ92-00682A LJ92-00652A,M3,S63HW-XD02,63HD D1.0,LOGIC SUB R,LJ92-00652A LJ92-00653A,M3,S63HW-XD02,63HD D1.0,LOGIC SUB L,LJ92-00653A ,D54A,HD,NTSC,PAL,63 INCH ,D54A,HD,NTSC,PAL,63 INCH PPM63H3,D63A,NEWTON VMB SPD-63P3H,D57A,ALE G4020S05B2-RS,PBTP,UL94-Vo,Bracket,BN61-00624A 63INCH,T47%,1442*832,T3.8,0.15OHM TM76,D61A,42,G6148,PPM42S3,EX NL5MO,15P/15P,2990,1830MM,UL2 PDP,9P/1P,UL2851#28,5000MM,UL2851,BLK,DSUB/STEREO PLUG,2C,SJ01-01-296 D54A/SPD-42P3S,UL1007#24,UL/CSA,2P,2000MM,#24,SME-00014,STRIP,BK,1007#24 SYNCMASTER,PIVOT,SAMSUNG PPM42S3/50H3/63H3,RS232C-PROGRAM,Worldwide,CD-ROM PPM42S3,EN/CHI,W/P100G,D61A,B5,VMB
BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2
BN94-00449J PPM63H3,D63A,VMB,SH
3903-000082 DT,CN,IP3/YES(A),I(IEC C13/C14),250/250V,10/10A,BLK,1830MM,-,RVV300/500

Electrical Parts List
Samsung Electronics 4-3
LOC.NO. CODE NO. SPEC Q'TY
D0254 AA32-00013B MODULE REMOCON;346HF5,38KHz,940mm,MESH,H 1
T0268 3903-000082 CBF-POWER CORD;DT,CN,IP3/YES(A),I(IEC C1 1
T0074 BN59-00366A REMOCON;TM76,D61A,42,G6148,PPM42S3,EX 1
T0132 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1
T0145 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1
T0098 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1
T0046 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1
T0046 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1
T0008 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1
M0003 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1
T0001 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1
T0096 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1
T0073 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1
T0297 BN96-00360A ASSY PDP P-LOGIC SUB R;LJ92-00652A,M3,S6 1
T0297 BN96-00361A ASSY PDP P-LOGIC SUB L;LJ92-00653A,M3,S6 1
T0118 BN96-00363A ASSY PDP P-J BUFF;LJ92-00688A,M3,S63HW-X 1
T0035 BN96-00364A ASSY PDP P-I BUFF;LJ92-00687A,M3,S63HW-X 1
T0034 BN96-00365A ASSY PDP P-H BUFF;LJ92-00686A,M3,S63HW-X 1
T0033 BN96-00370A ASSY PDP P-G BUFF;LJ92-00685A,M3,S63HW-X 1
T0032 BN96-00371A ASSY PDP P-F BUFF;LJ92-00684A,M3,S63HW-X 1
T0031 BN96-00372A ASSY PDP P-E BUFF;LJ92-00683A,M3,S63HW-X 1
T0047 BN96-00373A ASSY PDP P-Y BUFF DOWN;LJ92-00682A,M3,S6 1
T0048 BN96-00374A ASSY PDP P-Y BUFF UP;LJ92-00681A,M3,S63H 1
T0044 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1
T0037 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1
Yon can search for the updated part code through ITSELF web site.
URL:http://itself.sec.samsung.co.kr
4-2 PPM63H3X/XSF

4-4 Samsung Electronics
MEMO

3. Exploded View & Parts List
3-1 PPM63H3X/XSF
Exploded View & Parts List
Samsung Electronics 3-1
1 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1 M0003
1-1 BN64-00127N CABINET FRONT;63P3 VMB,ABS,HB,HF-1690H,W 1 T0003 S.N.A
1-2 BP64-00179A BADGE-BRAND;ALL,AL,T1.5,83,14,,BLK,SILIV 1 T0057 S.N.A
1-3 BP64-00045C KNOB CONTROL;P3,ABS,HB,WP1000 1 T0022 S.N.A
1-4 BN64-00074B WINDOW-REMOTE;42P3S,PMMA,,,,,,CLEAR 1 S.N.A
2 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1 T0098
3 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A
4 BN67-00077A GLASS;63INCH,T47%,1442*832,T3.8,0.15OHM 1 S.N.A
5 BN96-00305B ASSY MISC P-FILTER TOP;SPD-63P3H,AL,T2.0 1 S.N.A
6 BN96-00306B ASSY MISC P-FILTER BTM;SPD-63P3H,AL,T2.0 1 S.N.A
7 BN96-00307B ASSY MISC P-FILTER SIDE;SPD-63P3H,AL,T2. 2 S.N.A
8 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 8 T0081 T0081
9 AA60-00110L SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A
10 AA60-00110M SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A
11 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1 T0044
12 BN72-00345A SPONGE;SPD-63P3H,SHIELD-FORM,14,14,225,P 1 S.N.A
13 BN63-00627A SHIELD-FUNCTION;SPD-63P3H,AL,T1.0 1 S.N.A
14 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 26 T0081 S.N.A
15 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1 T0046
16 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1 T0046
17 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1 T0073
18 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1 T0037
19 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1 T0096
20 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1 T0008
21 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A
22 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A
23 BN31-00001A FAN-ASSY;G4020S05B2-RS,PBTP,UL94-Vo,Brac 3 T0243
24 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 EL013 S.N.A
25 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1 T0132
26 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1 T0145
27 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 CCM1 S.N.A
28 2901-001263 FILTER-EMI AC LINE;250V,10A,-,2200PF,50X 1 FT532
29 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 2 CCM1
30 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1 T0001
31 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 11 T0081 S.N.A
32 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 11 CCM1 S.N.A
33 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 6 CCM1
34 BN96-00304F ASSY MISC P-BRACKET TERMINAL;63P3,AL,1.5 1 S.N.A
35 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 8 CCM1 S.N.A
36 BN64-00153B DECORATION;SPD-63P3H,ABS+PC,3.0,5V 1 S.N.A
37 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A
38 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 7 T0081 S.N.A
No Code No Description;Specification Q’ty Loc.No. S.N.A
Yon can search for the updated part code through ITSELF web site.
URL:http://itself.sec.samsung.co.kr

COMPONENT1
Connector
Analog - Digital Board
Video IN
Video/S-Video Sound
S-Video
CXA2151Q
IC103
TP02
TP03
TP01
5. Schematic Diagrams
Samsung Electronics
Schematic Diagrams
5-1
5-1 ANALOG 1
TP01
TP02
TP03
This Document can not be used without Samsung’s authorization.

Schematic Diagrams
5-2 Samsung Electronics
R246 R247
TILT SENSOR
3D COMB FILTER
50"
To DC FAN
FAN PART
5-2 ANALOG 2
This Document can not be used without Samsung’s authorization.

Samsung Electronics
Schematic Diagrams
5-3
External Speaker
MONITOR OUT SOUND
From SMPS Board
MONITOR OUT VIDEO
TP06 TP07
TP05 TP04
5-3 ANALOG 3
TP04
TP05
TP06
TP07
This Document can not be used without Samsung’s authorization.

Schematic Diagrams
5-4 Samsung Electronics
5-4 CONTROL
AA32-00013B
This Document can not be used without Samsung’s authorization.

Samsung Electronics
Schematic Diagrams
5-5
5-5 SMPS 1
This Document can not be used without Samsung’s authorization.