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SaniServ 407 Configuration guide

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Emptying Machine
Prior to the disassembly and cleaning of parts, the
machine must be emptied of product. Use the following
procedures (Steps 1 through 3). If this is first time
operation, disregard these steps.
DO NOT INSERT ANY OBJECTS OR TOOLS INTO
THE MIX INLET HOLE, CARBURETOR TUBE HOLE,
OR FRONT PLATE DISPENSING HOLE WHILE THE
MACHINE IS RUNNING. DAMAGE TO THE
MACHINE OR PERSONAL INJURY MAY RESULT.
1. Remove the carburetor tube (Fig. 3) from the mix
inlet hole and lay in the bottom of the mix pan.
2. Set the control switch to the “CLEANOUT” position
and dispense all product from the freezing cylinder by
pulling downward on the spigot handle (Fig. 4) to empty
the machine.
3. Set the control switch to the “OFF” (center) position.
Close the spigot handle before proceeding to cleaning.
Disassembly and Cleaning Procedure
1. Fill the machine with cold water and set the control
switch to the “CLEANOUT” position. DO NOT use
hot water which could damage the machine. Let the
machine agitate briefly and drain the water by pulling
downward on the spigot handle. After the machine is
empty, set the control switch to the “OFF” position.
Repeat the above procedure as necessary to make
certain that all product is removed from the machine.
2. Prepare a suitable detergent and water solution at a
temperature of 125°to 130°F. DO NOT use an
abrasive detergent on any part of the dispenser.
DO NOT USE HOT WATER
DOING SO COULD DAMAGE YOUR MACHINE
3. Fill the mix pan with the cleaning solution. Make
certain that the machine is “OFF”. Clean the mix pan
thoroughly with a brush as the solution drains into the
freezing cylinder. Clean the mix inlet tube and the
carburetor tube holes with the brush provided.
Disassembly & Cleaning
CONSULT YOUR LOCAL HEALTH AGENCY FOR CLEANING AND SANITIZING REQUIREMENTS.
This unit does not come presanitized from the factory. Before serving product, the dispenser must be disassembled,
cleaned, lubricated, and sanitized. These instructions are general guidelines only. Cleaning and sanitizing procedures
must conform to local health agency requirements.
WARNING
DISASSEMBLY & CLEANING
Fig. 3
Carburetor Tubes
Shake
Carb Tube
Fig. 4
Dispensing Product
PAGE 3
IMPORTANT
SoftServe
Carb Tube
O-Ring
4. Set the control switch to the “CLEANOUT” position
and agitate for approximately 1 - 2 minutes and then
drain the water by opening the spigot. After the unit is
empty, set the control switch to the “OFF” position.
5. Remove the front plate by turning the black plastic
knobs in a counterclockwise direction (Fig. 5).
Disassemble the front plate in the following manner:
DO NOT USE ANY TOOLS OR SHARP OBJECTS TO
REMOVE ANY O-RINGS FROM THIS MACHINE.
SHARP OBJECTS WILL DAMAGE THE O-RINGS.
a. Remove the faspin and spigot handle.
b. Remove the front plate o-ring.
c. With the spigot handle removed, push the spigot
plunger out the top of the front plate.
d. Remove the o-rings from the spigot plunger by
grasping the part with one hand and with a dry
cloth in the other hand, squeeze the o-ring upward.
When a loop is formed, grasp the o-ring with the
other hand and roll it out of its groove and off the
part (Fig. 6).
6. Remove the carburetor tube (Fig. 7) from the mix
pan. Disassemble and clean in the following manner:
a. Remove the o-ring from the bottom of the tube.
b. Clean the inside of the tube with the brush.
7. Remove the dasher assembly (Fig. 8) being careful
not to damage the scraper blades, then disassemble
in the following manner:
a. Remove and take apart the rear seal assembly.
b. Remove the stator rod from the dasher.
C. Remove the blades from the dasher (Fig. 9a)
by first rotating blade upward (Fig. 9b) and then
unsnapping one end from the support rod.
BLADES MUST BE REMOVED FOR CLEANING.
IMPORTANT
DISASSEMBLY & CLEANING
Fig. 5
Face Plate Assembly
Spigot Plunger
Faspin
Spigot
Handle
Front Plate
Front Plate O-ring
DO NOT LUBRICATE
Spigot Plunger
O-rings
Front Plate
Knobs
Fig. 6
O-Ring Removal
Fig. 7
Carburetor Tube Assembly
Scraper
Blade
Rear Seal
Stator Rod
Rear Bearing
Dasher
Fig. 8
Dasher Assembly
PAGE 4
O-ring
Mix
Inlet
Hole
Shake
SoftServe
9. Remove the mix pan lid, mix pan agitator, drip tray
and drip tray insert. Place all parts in a three partition
sink filled with the following solutions:
a. In one partition, mild detergent solution.
b. In a second partition, clear rinse.
c. In a third partition, sanitizing rinse consisting of 200
parts per million (PPM) chlorine residual.
Fig. 11
Drip Tray Assembly
10. Use the small diameter brush to clean all holes and
ports in the parts. DO NOT use an abrasive detergent.
11. After thoroughly washing the parts in the detergent
solution, rinse them in the rinse water. Place the parts
in the sanitizing solution for five (5) minutes and then
air dry to prepare for assembly and lubrication.
DO NOT wipe dry.
12. The remainder of the machine including the mix
pan and freezing cylinder must be cleaned in place
using a mild detergent solution. Clean the exterior with
a damp cloth. DO NOT use an abrasive cleaner on
exterior panels.
WHEN CLEANING THE MACHINE, DO NOT ALLOW
EXCESSIVE AMOUNTS OF WATER AROUND ANY
ELECTRICALLY OPERATED COMPONENTS OF
THE MACHINE. ELECTRICAL SHOCK OR DAMAGE
TO THE MACHINE MAY RESULT.
Dasher Front
View Scraper Blade
Blade Support
Tab
Support
Rod
Blade Support
Tab
Support
Rod
Dasher Front
View
Scraper Blade
WARNING
DISASSEMBLY & CLEANING
Drip Tray
Insert
Drip Tray
Drip Tray
Support
Remains
Attached to
Machine
ELECTRICAL
SHOCK HAZARD
Fig. 9a
Scraper Blade Removal
Fig. 9b
Scraper Blade Removal
PAGE 5
Fig 10
Mix Pan Agitator