Santerno Sinus Penta User manual

•15P0102B1 •
SINUS PENTA
MULTIFUNCTION AC DRIVE
USER MANUAL
- Installation Guide -
Issued on 25/09/2013
R.06.2
Elettronica Santerno S.p.A.
Via della Concia, 7 – 40023 Castel Guelfo (BO) Italy
Tel. [phone] – Fax [phone]
santerno.com [email protected]
• This manual is integrant and essential to the product. Carefully read the instructions contained herein
as they provide important hints for use and maintenance safety.
•
This device is to be used only for the purposes it has been designed to. Other uses should be
considered improper and dangerous. The manufacturer is not responsible for possible damages caused
by improper, erroneous and irrational uses.
• Elettronica Santerno is responsible for the device in its original setting.
• Any changes to the structure or operating cycle of the device must be performed or authorized by
Elettronica Santerno.
• Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-
original spare-parts.
• Elettronica Santerno reserves the right to make any technical changes to this manual and to the
device without prior notice. If printing errors or similar are detected, the corrections will be included in
the new releases of the manual.
• The information contained herein is the property of Elettronica Santerno and cannot be reproduced.
Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
English

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REVISION INDEX
The following subjects covered in this User Manual (Installation Instructions) R.06.2 have been added,
changed or suppressed in respect to revision R.06.
The User Manuals mentioned in this manual have been added below.
The following sections: Nameplate, Transport and Handling, Unpacking, Scheduled Maintenance have been
added.
Warnings concerning Motor and bearings insulation protection, Sensors integrated in the motor, Critical
torsional speeds, Transient torque analysis have been added.
Notes concerning Installation clearance, Touch current in the ground conductor, Decisive voltage class
according to IEC 61800-5-1 for terminal boards have been added.
A section covering additional safety standards for permanent magnets motors has been added.
In the Modular IP00 STAND-ALONE Models (S64–S90) section, Partial dimensions, Partial weights and
Partial power dissipation have been removed (only Overall dimensions, Overall weights and Overall power
dissipation are now mentioned).
The noise levels (db(A)) for stand-alone models and modular models have been added. No noise levels have
been added for the Box and Cabinet models.
The phrase “The precharge circuit of DC-bus capacitors is not present” has been better explained and
replaced with “The precharge circuit of DC-bus capacitors is not present (in S64, S74 and S84 ) or upstream
of the DC power supply terminals (in S41, S42, S51, S52, S60)”.
The phrase “DC current power supply” has been replaced with “DC voltage power supply”.
The term “reactor” has been replaced with “inductor”.
The IP54 models, S05 0020 2T and S14 0032 5T/6T, have been removed because unavailable.
Maximum surrounding air temperature increased to 55°C following the Type Tests required by DNV Marine
Certification.
SANTERNO USER MANUALS MENTIONED IN THIS
INSTALLATION GUIDE
The following Santerno User Manuals are mentioned throughout this Installation Guide:
- 15R0102B1 Sinus Penta - Programming Guide
- 15N0102B1 Sinus Penta - ES821 Spare User Manual
- 15Q0102B00 Sinus Penta - Guide to the Regenerative Application
- 15Q0102B10 Sinus Penta - Guide to the Multipump Application
- 15Q0102B200 Sinus Penta - Guide to the Synchronous Motor Application
- 15P0101B1 Sinus Penta - Assembly Instructions for Modular Inverters
- 15G0010B1 PROFIdrive COMMUNICATIONS BOARD - Installation and Programming Instructions
- 15G0851B100 DATA LOGGER ES851 - Programming Instructions
- 16B0901B1 Remote Drive DRIVE REMOTE CONTROL - User Manual
- 15M0102B10 Sinus Penta - Guide for Capacitor Reforming

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0. TABLE OF CONTENTS
REVISION INDEX .............................................................................................................................................. 2
SANTERNO USER MANUALS MENTIONED IN THIS INSTALLATION GUIDE ............................................ 2
0. TABLE OF CONTENTS ............................................................................................................................ 3
0.1. Index of Figures .............................................................................................................................. 10
1. GENERAL DESCRIPTION ..................................................................................................................... 15
1.1. Feature List .................................................................................................................................... 16
1.2. Special Applications Available on Sinus Penta .............................................................................. 17
2. SAFETY STATEMENTS ......................................................................................................................... 18
2.1. Installing and Operating the Equipment ......................................................................................... 18
2.2. Permanent Magnet Motors ............................................................................................................. 20
3. EQUIPMENT DESCRIPTION AND INSTALLATION .............................................................................. 21
3.1. Products Covered in this Manual ................................................................................................... 21
3.2. Delivery Check ............................................................................................................................... 22
3.2.1. Nameplate ............................................................................................................................. 23
3.2.2. Transport and Handling ......................................................................................................... 25
3.2.3. Unpacking .............................................................................................................................. 25
3.3. Installing the Equipment ................................................................................................................. 27
3.3.1. Environmental Requirements for the Equipment Installation, Storage and Transport .......... 27
3.3.2. Air Cooling ............................................................................................................................. 29
3.3.3. Scheduled Maintenance ........................................................................................................ 32
3.3.4. Air Filters ............................................................................................................................... 32
3.3.5. Heat Sink and Ambient Temperature Check ......................................................................... 34
3.3.5.1. Control Board .................................................................................................................... 34
3.3.5.2. Cleaning the Heat Sink ..................................................................................................... 34
3.3.6. Cooling Fans .......................................................................................................................... 34
3.3.6.1. Replacing the Cooling Fans .............................................................................................. 34
3.3.7. Capacitors .............................................................................................................................. 34
3.3.7.1. Capacitor Reforming ......................................................................................................... 34
3.3.7.2. Replacing a Capacitor ....................................................................................................... 34
3.3.8. Bypass Contactor .................................................................................................................. 35
3.3.8.1. Replacing the Bypass Contactor ....................................................................................... 35
3.3.9. Size, Weight, Dissipated Power, Noise Level ....................................................................... 36
3.3.9.1. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 2T .......................................... 36
3.3.9.2. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 4T .......................................... 37
3.3.9.3. IP20 and IP00 STAND-ALONE Models (S12–S52) Class 5T-6T ..................................... 38
3.3.9.4. Modular IP00 STAND-ALONE Models (S64–S90) ........................................................... 39
3.3.9.5. IP54 STAND-ALONE Models (S05–S30) Class 2T .......................................................... 44
3.3.9.6. IP54 STAND-ALONE Models (S05–S30) Class 4T .......................................................... 45
3.3.9.7. IP54 STAND-ALONE Models (S12–S32) Class 5T-6T ..................................................... 46
3.3.9.8. IP54 BOX Models (S05–S20) Class 2T ............................................................................ 47
3.3.9.9. IP54 BOX Models (S05–S20) Class 4T ............................................................................ 48
3.3.9.10. IP24 and IP54 Cabinet Models (S15–S90) ................................................................... 49
3.3.10. Standard Mounting and Piercing Templates (IP20 and IP00 Stand-Alone Models S05–S60) .
............................................................................................................................................... 51
3.3.11. Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05–
S52) ............................................................................................................................................... 53
3.3.11.1. Sinus Penta S05 ........................................................................................................... 53
3.3.11.2. Sinus Penta S12 ........................................................................................................... 54
3.3.11.3. Sinus Penta S14 ........................................................................................................... 55
3.3.11.4. Sinus Penta S15–S20–S30 .......................................................................................... 56
3.3.11.5. Sinus Penta S22–S32 ................................................................................................... 57
3.3.11.6. Sinus Penta S41–S42–S51–S52 .................................................................................. 59
3.3.12. Standard Mounting and Piercing Templates (IP00 Modular Models S64–S90) .................... 61
3.3.12.1. Installation and Lay-out of the Connections of a Modular Inverter (S65) ..................... 63
3.3.13. Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05–S32) ............. 64

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3.4. Power Connections ........................................................................................................................ 65
3.4.1. Wiring Diagram for inverters S05–S60 .................................................................................. 67
3.4.2. Wiring Diagram for Modular Inverters S64–S90 .................................................................... 69
3.4.2.1. External Connections for Modular Inverters S65 and S70 ................................................ 69
3.4.2.2. External Connections for Modular Inverters S64 .............................................................. 70
3.4.2.3. External Connections for Modular Inverters S74, S75 and S80 ....................................... 71
3.4.2.4. External Connections for Modular inverters S84 and S90 ................................................ 71
3.4.2.5. 12-pulse Connection for Modular Inverters ....................................................................... 71
3.4.2.6. Internal Connections for Modular Inverters S65 and S70 ................................................. 73
3.4.2.7. Internal Connections for Modular Inverters S64 ............................................................... 80
3.4.2.8. Internal Connections for Modular Inverters S74, S75 and S80 ........................................ 84
3.4.2.9. Internal Connections for Modular Inverters S84 and S90 ................................................. 84
3.4.3. Power Terminals for S05–S52 ............................................................................................... 85
3.4.4. Power Terminals Modified for a DC Inductor ........................................................................ 88
3.4.5. Connection Bars for S60 Inverters ........................................................................................ 89
3.4.6. Connection Bars for Modular Inverters S64–S70 .................................................................. 90
3.4.7. Connection Bars for Modular Inverters S74–S80 .................................................................. 91
3.4.8. Connection Bars for Modular Inverters S84–S90 .................................................................. 92
3.4.9. Auxiliary Power Supply Terminals ......................................................................................... 93
3.4.10. Cross-sections of the Power Cables and Sizes of the Protective Devices ........................... 93
3.4.10.1. 2T Voltage Class ........................................................................................................... 94
3.4.10.2. UL-approved Fuses - 2T Voltage Class ........................................................................ 95
3.4.10.3. UL-approved Surge Protective Devices (SPDs) - 2T Voltage Class ............................ 96
3.4.10.4. 4T Voltage Class ........................................................................................................... 97
3.4.10.5. UL-approved Fuses - 4T Voltage Class ...................................................................... 100
3.4.10.6. 5T and 6T Voltage Classes ........................................................................................ 101
3.4.10.7. UL-approved Fuses - 5T and 6T Voltage Classes ..................................................... 103
3.4.11. Inverter and Motor Ground Connection ............................................................................... 104
3.5. Control Terminals ......................................................................................................................... 105
3.5.1. Main Features ...................................................................................................................... 105
3.5.1.1. Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models .. 107
3.5.1.2. Gaining Access to Control Terminals and Power Terminals in IP54 Models .................. 108
3.5.1.3. Grounding Shielded Cable Braiding ................................................................................ 109
3.5.2. Control Board Signals and Programming ............................................................................ 110
3.5.2.1. Display and Indicator LEDs ............................................................................................. 111
3.5.2.2. DIP-switches ................................................................................................................... 114
3.5.2.3. Configuration Jumpers .................................................................................................... 116
3.5.3. Digital Inputs (Terminals 14 to 21)....................................................................................... 117
3.5.3.1. START (Terminal 14) ...................................................................................................... 117
3.5.3.2. ENABLE (Terminal 15) .................................................................................................... 118
3.5.3.3. RESET (Terminal 16) ...................................................................................................... 118
3.5.3.4. Connecting the Encoder and Frequency Input (Terminals 19 to 21) .............................. 119
3.5.3.5. Technical Sheet for Digital Inputs ................................................................................... 120
3.5.4. Analog Inputs (Terminals 1 to 9) ......................................................................................... 121
3.5.4.1. REF Single-ended Reference Input (Terminal 2) ............................................................ 122
3.5.4.2. Differential Auxiliary Inputs (Terminals 5–8) ................................................................... 123
3.5.4.3. Motor Thermal Protection Input (PTC, Terminals 7-8) .................................................... 125
3.5.4.4. Technical Sheet for Analog Inputs .................................................................................. 127
3.5.5. Digital Outputs (Terminals 24 to 34) .................................................................................... 128
3.5.5.1. Push-Pull Output MDO1 and Wiring Diagrams (Terminals 24 to 26) ............................. 128
3.5.5.2. Open-collector MDO2 Output and Wiring Diagrams (Terminals 27-28) ......................... 130
3.5.5.3. Relay Outputs (Terminals 29..34) ................................................................................... 131
3.5.5.4. Technical Sheet for Digital Outputs ................................................................................. 132
3.5.6. Analog Outputs (Terminals 10 to 13) .................................................................................. 133
3.5.6.1. Technical Sheet for Analog Outputs ............................................................................... 133
3.6. Operating and Remoting the Keypad ........................................................................................... 134
3.6.1. Indicator LEDs on the Display/Keypad ................................................................................ 134
3.6.2. Function Keys ...................................................................................................................... 135
3.6.3. Setting the Operating Mode ................................................................................................. 136
3.6.3.1. Adjusting the Display Contrast ........................................................................................ 136

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3.6.3.2. Adjusting the Display Contrast, Back-light and Buzzer ................................................... 136
3.6.4. Remoting the Display/Keypad ............................................................................................. 137
3.6.5. Using the Display/Keypad for Parameter Transfer .............................................................. 140
3.7. Serial Communications ................................................................................................................ 141
3.7.1. General Features ................................................................................................................. 141
3.7.2. Direct Connection ................................................................................................................ 142
3.7.3. Multidrop Network Connection ............................................................................................ 142
3.7.3.1. Connection ...................................................................................................................... 142
3.7.3.2. Line Terminators ............................................................................................................. 144
3.7.4. How to Use Isolated Serial Board ES822 (Optional) ........................................................... 145
3.7.5. The Software ....................................................................................................................... 145
3.7.6. Serial Communication Ratings ............................................................................................ 145
3.8. Auxiliary Power Supply ................................................................................................................. 146
4. START UP ............................................................................................................................................ 147
4.1. “IFD” Motor Control ...................................................................................................................... 148
4.2. “VTC” Motor Control ..................................................................................................................... 150
4.3. “FOC” Motor Control ..................................................................................................................... 152
4.4. “SYN” Motor Control ..................................................................................................................... 155
5. TECHNICAL SPECIFICATIONS ........................................................................................................... 156
5.1. Choosing the Product ................................................................................................................... 158
5.1.1. LIGHT Applications: Overload up to 120% (60/120s) or up to 144% (3s) .......................... 161
5.1.1.1. Technical Sheet for 2T and 4T Voltage Classes ............................................................. 161
5.1.1.2. Technical Sheet for 5T and 6T Voltage Classes ............................................................. 163
5.1.2. STANDARD Applications: Overload up to 140% (60/120s) or up to 168% (3s) ................. 164
5.1.2.1. Technical Sheet for 2T and 4T Voltage Classes ............................................................. 164
5.1.2.2. Technical Sheet for 5T and 6T Voltage Classes ............................................................. 166
5.1.3. HEAVY Applications: Overload up to 175% (60/120s) or up to 210% (3s) ......................... 167
5.1.3.1. Technical Sheet for 2T and 4T Voltage Classes ............................................................. 167
5.1.3.2. Technical Sheet for 5T and 6T Voltage Classes ............................................................. 169
5.1.4. STRONG Applications: Overload up to 200% (60/120s) or up to 240% (3s) ...................... 170
5.1.4.1. Technical Sheet for 2T and 4T Voltage Classes ............................................................. 170
5.1.4.2. Technical Sheet for 5T and 6T Voltage Classes ............................................................. 172
5.2. Carrier Frequency Setting ............................................................................................................ 173
5.2.1. IP20 and IP00 Models – Class 2T-4T ................................................................................. 173
5.2.2. IP20 and IP00 Models – Class 5T-6T ................................................................................. 175
5.2.3. IP54 Models – Class 2T-4T ................................................................................................. 176
5.2.4. IP54 Models – Class 5T-6T ................................................................................................. 177
5.3. Operating Temperatures Based On Application Category ........................................................... 178
6. ACCESSORIES .................................................................................................................................... 181
6.1. Resistive Braking .......................................................................................................................... 181
6.1.1. Braking Resistors ................................................................................................................ 182
6.1.1.1. Applications with DUTY CYCLE 10% - Class 2T ............................................................ 182
6.1.1.2. Applications with DUTY CYCLE 20% - Class 2T ............................................................ 183
6.1.1.3. Applications with DUTY CYCLE 50% - Class 2T ............................................................. 184
6.1.1.4. Applications with DUTY CYCLE 10% - Class 4T ............................................................ 185
6.1.1.5. Applications with DUTY CYCLE 20% - Class 4T ............................................................ 186
6.1.1.6. Applications with DUTY CYCLE 50% - Class 4T ............................................................ 187
6.1.1.7. Applications with DUTY CYCLE 10% - Class 5T ............................................................ 188
6.1.1.8. Applications with DUTY CYCLE 20% - Class 5T ............................................................ 189
6.1.1.9. Applications with DUTY CYCLE 50% - Class 5T ............................................................ 190
6.1.1.10. Applications with DUTY CYCLE 10% - Class 6T ....................................................... 191
6.1.1.11. Applications with DUTY CYCLE 20% - Class 6T ....................................................... 192
6.1.1.12. Applications with DUTY CYCLE 50% - Class 6T ....................................................... 193
6.2. Braking Unit (BU200) for S60 ....................................................................................................... 194
6.2.1. Delivery Check..................................................................................................................... 194
6.2.1.1. Nameplate for BU200 ...................................................................................................... 195
6.2.2. Operation ............................................................................................................................. 196
6.2.2.1. Configuration Jumpers .................................................................................................... 196
6.2.2.2. Adjusting Trimmers ......................................................................................................... 197
6.2.2.3. Indicator LEDs ................................................................................................................. 198

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6.2.3. Ratings ................................................................................................................................. 198
6.2.4. Installing the Braking Unit .................................................................................................... 199
6.2.4.1. Environmental Requirements for the Braking Unit Installation, Storage and Transport . 199
6.2.4.2. Cooling System and Dissipated Power ........................................................................... 199
6.2.4.3. Mounting .......................................................................................................................... 200
6.2.4.4. Lay-Out of Power Terminals and Signal Terminals ........................................................ 201
6.2.4.5. Wiring .............................................................................................................................. 202
6.2.4.6. Master – Slave Connection ............................................................................................. 203
6.2.5. Braking Resistors for BU200 2T .......................................................................................... 204
6.2.5.1. Applications with DUTY CYCLE 10% - Class 2T ............................................................ 204
6.2.5.2. Applications with DUTY CYCLE 20% - Class 2T ............................................................ 205
6.2.5.3. Applications with DUTY CYCLE 50% - Class 2T ............................................................ 205
6.2.6. Braking Resistors for BU200 4T .......................................................................................... 206
6.2.6.1. Applications with DUTY CYCLE 10% - Class 4T ............................................................ 206
6.2.6.2. Applications with DUTY CYCLE 20% - Class 4T ............................................................ 207
6.2.6.3. Applications with DUTY CYCLE 50% - Class 4T ............................................................ 207
6.3. Braking Units for S41–S51 (BU700 2T-4T) and S42–S52 (BU600 5T-6T) .................................. 208
6.3.1. Delivery Check..................................................................................................................... 208
6.3.1.1. Nameplate for BU600 ...................................................................................................... 208
6.3.2. Operating Mode ................................................................................................................... 209
6.3.3. Specifications ....................................................................................................................... 211
6.3.4. Installing the Braking Unit .................................................................................................... 211
6.3.4.1. Environmental Requirements for the Braking Unit Installation, Storage and Transport . 211
6.3.4.2. Mounting the Braking Unit ............................................................................................... 212
6.3.4.3. Lay-Out of Power Terminals and Signal Terminals ........................................................ 213
6.3.4.4. Wiring Diagram ................................................................................................................ 216
6.3.5. Braking Resistors for BU700 2T-4T..................................................................................... 217
6.3.5.1. Applications with DUTY CYCLE 10% - Class 2T ............................................................ 217
6.3.5.2. Applications with DUTY CYCLE 20% - Class 2T ............................................................ 217
6.3.5.3. Applications with DUTY CYCLE 50% - Class 2T ............................................................ 218
6.3.5.4. Applications with DUTY CYCLE 10% - Class 4T ............................................................ 218
6.3.5.5. Applications with DUTY CYCLE 20% - Class 4T ............................................................ 219
6.3.5.6. Applications with DUTY CYCLE 50% - Class 4T ............................................................ 219
6.3.6. Braking Resistors for BU600 5T-6T..................................................................................... 220
6.3.6.1. Applications with DUTY CYCLE 10% - Class 5T ............................................................ 220
6.3.6.2. Applications with DUTY CYCLE 20% - Class 5T ............................................................ 220
6.3.6.3. Applications with DUTY CYCLE 50% - Class 5T ............................................................ 221
6.3.6.4. Applications with DUTY CYCLE 10% - Class 6T ............................................................ 221
6.3.6.5. Applications with DUTY CYCLE 20% - Class 6T ............................................................ 222
6.3.6.6. Applications with DUTY CYCLE 50% - Class 6T ............................................................ 222
6.4. Braking Unit BU1440 for Modular Inverters ................................................................................. 223
6.4.1. Delivery Check..................................................................................................................... 223
6.4.1.1. Nameplate for BU1440 .................................................................................................... 223
6.4.2. Operation ............................................................................................................................. 224
6.4.3. Ratings ................................................................................................................................. 224
6.4.4. Installing the Braking Unit .................................................................................................... 224
6.4.4.1. Environmental Requirements for the Braking Unit Installation, Storage and Transport . 224
6.4.4.2. Mounting the Braking Unit ............................................................................................... 225
6.4.4.3. Wiring Diagram ................................................................................................................ 226
6.4.5. Braking Resistors for BU1440 4T ........................................................................................ 231
6.4.5.1. Applications with DUTY CYCLE 10% - Class 4T ............................................................ 231
6.4.5.2. Applications with DUTY CYCLE 20% - Class 4T ............................................................ 232
6.4.5.3. Applications with DUTY CYCLE 50% - Class 4T ............................................................ 232
6.4.6. Braking Resistors for BU1440 5T-6T .................................................................................. 233
6.4.6.1. Applications with DUTY CYCLE 10% - Class 5T ............................................................ 233
6.4.6.2. Applications with DUTY CYCLE 20% - Class 5T ............................................................ 234
6.4.6.3. Applications with DUTY CYCLE 50% - Class 5T ............................................................ 234
6.4.6.4. Applications with DUTY CYCLE 10% - Class 6T ............................................................ 235
6.4.6.5. Applications with DUTY CYCLE 20% - Class 6T ............................................................ 235
6.4.6.6. Applications with DUTY CYCLE 50% - Class 6T ............................................................ 236

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6.4.7. Available Braking Resistors ................................................................................................. 237
6.4.7.1. 350W Models (IP55)........................................................................................................ 237
6.4.7.2. 1300W Models (IP33)...................................................................................................... 238
6.4.7.3. IP55 Models from 1100W to 2200W ............................................................................... 239
6.4.7.4. IP20 Models from 4kW-8kW-12kW ................................................................................. 241
6.4.7.5. IP23 Boxes from 4kW to 64kW ....................................................................................... 243
6.5. Keypad Remoting Kits .................................................................................................................. 248
6.5.1. Remoting the Keypad on the Cabinet ................................................................................. 248
6.5.2. Remoting a Keypad Controlling Multiple Inverters .............................................................. 248
6.5.2.1. Kit Component Parts ....................................................................................................... 248
6.5.2.2. Operating Conditions....................................................................................................... 249
6.5.2.3. Connecting the Keypad ................................................................................................... 249
6.5.2.4. The Communications Protocol ........................................................................................ 250
6.5.2.5. Connection ...................................................................................................................... 251
6.6. Inductors ....................................................................................................................................... 252
6.6.1. Input Inductors ..................................................................................................................... 252
6.6.2. Output Inductors (DU/DT Filters) ......................................................................................... 255
6.6.3. Applying the Inductor to the Inverter ................................................................................... 256
6.6.3.1. Class 2T – AC and DC Inductors .................................................................................... 256
6.6.3.2. Class 4T – AC and DC Inductors .................................................................................... 257
6.6.3.3. Class 5T-6T – AC and DC Inductors ............................................................................... 258
6.6.4. Inductance Ratings .............................................................................................................. 260
6.6.4.1. Class 2T-4T – AC 3-Phase Inductors ............................................................................. 260
6.6.4.2. Class 5T-6T – AC 3-Phase Inductors ............................................................................. 260
6.6.4.3. Class 2T-4T – DC Inductors ............................................................................................ 262
6.6.4.4. Class 5T-6T – DC Inductors ............................................................................................ 262
6.6.4.5. Class 2T, 4T, 5T, 6T – 3-Phase DU/DT Inductors .......................................................... 264
6.6.5. Class 2T – 3-Phase AC Inductors in IP54 Cabinet ............................................................. 265
6.6.6. Class 4T – 3-Phase AC Inductors in IP54 Cabinet ............................................................. 266
6.6.7. Class 5T-6T – 3-Phase AC Inductors In IP54 Cabinet ........................................................ 267
6.6.8. Output Single-Phase Inductors for Modular Inverters S75, S80, S90 ................................. 269
6.6.8.1. AC single-phase Inductors – Class 4T-5T-6T ................................................................. 269
6.6.9. Sinusoidal Filters ................................................................................................................. 270
6.7. ES836/2 Encoder Board (Slot A) ................................................................................................. 271
6.7.1. Identification Data ................................................................................................................ 271
6.7.2. Environmental Requirements .............................................................................................. 271
6.7.3. Electrical Specifications ....................................................................................................... 272
6.7.4. Installing ES836/2 Encoder Board on the Inverter (Slot A) ................................................. 273
6.7.5. Terminals in Encoder Board ................................................................................................ 274
6.7.6. Configuration DIP-switches ................................................................................................. 274
6.7.7. Jumper Selecting the Type of Encoder Supply ................................................................... 275
6.7.8. Adjusting Trimmer ............................................................................................................... 276
6.7.9. Encoder Wiring and Configuration....................................................................................... 276
6.7.10. Wiring the Encoder Cable .................................................................................................... 281
6.8. ES913 Line Driver Encoder Board (Slot A) .................................................................................. 282
6.8.1. Identification Data ................................................................................................................ 282
6.8.2. Environmental Requirements .............................................................................................. 282
6.8.3. Electrical Specifications ....................................................................................................... 283
6.8.4. Installing the Line Driver Board on the Inverter (Slot A) ...................................................... 284
6.8.5. Terminals in the Line Driver Encoder Board ....................................................................... 285
6.8.6. Configuration DIP-switches ................................................................................................. 285
6.8.7. Encoder Supply Selection Jumper ...................................................................................... 286
6.8.8. Adjusting Trimmer ............................................................................................................... 287
6.9. ES822 Isolated Serial Board (Slot B) ........................................................................................... 288
6.9.1. Identification Data ................................................................................................................ 288
6.9.2. Environmental Requirements .............................................................................................. 288
6.9.3. Electrical Features ............................................................................................................... 289
6.9.4. Installing ES822 Board on the Inverter (Slot B) ................................................................... 290
6.9.5. Setting ES822 Board ........................................................................................................... 291
6.9.5.1. Jumper for RS232/RS485 Selection ............................................................................... 291

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6.9.5.2. DIP-switch for RS485 Terminator ................................................................................... 292
6.10. Optional Boards For Fieldbus (Slot B) ......................................................................................... 293
6.10.1. Identification Data ................................................................................................................ 294
6.10.2. Installing the Fieldbus Board on the Inverter (Slot B) .......................................................... 294
6.10.3. Fieldbus PROFIBUS-DP® Board ......................................................................................... 297
6.10.3.1. Profibus® Fieldbus Connector .................................................................................... 298
6.10.3.2. Configuration of the Profibus-DP Communications Board ......................................... 298
6.10.3.3. Connection to the Fieldbus ......................................................................................... 300
6.10.4. PROFIdrive® Fieldbus Board ............................................................................................... 301
6.10.5. DeviceNet® Fieldbus Board ................................................................................................. 301
6.10.5.1. DeviceNet® Fieldbus Terminals .................................................................................. 302
6.10.5.2. Board Configuration .................................................................................................... 302
6.10.5.3. Connection to the Fieldbus ......................................................................................... 303
6.10.6. CANopen® Fieldbus Board .................................................................................................. 305
6.10.6.1. CANopen® Fieldbus Connector .................................................................................. 306
6.10.6.2. Board Configuration .................................................................................................... 306
6.10.6.3. Connection to the Fieldbus ......................................................................................... 307
6.10.7. Ethernet Board..................................................................................................................... 308
6.10.7.1. Ethernet Connector ..................................................................................................... 309
6.10.7.2. Connection to the Network ......................................................................................... 309
6.10.7.3. Board Configuration .................................................................................................... 311
6.10.8. Status LEDs ......................................................................................................................... 316
6.10.8.1. LEDs for Fieldbus Interface CPU Diagnostics ............................................................ 316
6.10.8.2. LEDs for PROFIBUS-DP® Board Diagnostics ............................................................ 317
6.10.8.3. LEDs for DeviceNet® Board Diagnostics .................................................................... 317
6.10.8.4. LEDs for CANopen® Board Diagnostics ..................................................................... 318
6.10.8.5. LEDs for Ethernet Board Diagnostics ......................................................................... 318
6.10.9. Environmental Requirements Common to All Boards ......................................................... 318
6.11. ES919 Communications Board (Slot B) ....................................................................................... 319
6.11.1. Identification Data ................................................................................................................ 319
6.11.2. Environmental Requirements Common to All Boards ......................................................... 319
6.11.3. Electrical Features Common to All Boards .......................................................................... 319
6.11.4. Installing ES919 Board on the Inverter (Slot B) ................................................................... 320
6.11.5. ES919 Board for Metasys® N2 ............................................................................................ 321
6.11.5.1. Configuration ............................................................................................................... 321
6.11.5.2. RS485 Connector ....................................................................................................... 321
6.11.5.3. LEDs on the ASP485 ProtoCessor Module ................................................................ 322
6.11.5.4. Baud Rate DIP-switches ............................................................................................. 322
6.11.5.5. Address DIP-Switches ................................................................................................ 322
6.11.6. ES919 Board for BACnet/Ethernet ...................................................................................... 323
6.11.6.1. Ethernet Connector ..................................................................................................... 323
6.11.6.2. LEDs on the FFP485 ProtoCessor Module ................................................................ 324
6.11.6.3. Troubleshooting Tips .................................................................................................. 324
6.11.6.4. Board Configuration .................................................................................................... 325
6.11.7. ES919 Board for BACnet/RS485......................................................................................... 326
6.11.7.1. RS485 Connector ....................................................................................................... 326
6.11.7.2. Board Configuration .................................................................................................... 327
6.12. ES851 Datalogger Board (Slot B) ................................................................................................ 328
6.12.1. Identification Data ................................................................................................................ 329
6.12.2. Installing ES851 Board on the Inverter (Slot B) ................................................................... 329
6.12.3. Connectivity ......................................................................................................................... 331
6.12.3.1. Wiring RS232 Serial Links .......................................................................................... 332
6.12.3.2. Wiring RS485 Serial Link ............................................................................................ 333
6.12.3.3. COM1 Configuration and Wiring ................................................................................. 335
6.12.3.4. COM2 Configuration and Wiring ................................................................................. 337
6.12.3.5. Types of Ethernet Connections .................................................................................. 338
6.12.3.6. Ethernet Port Wiring .................................................................................................... 340
6.13. ES851-RTC Real Time Clock (Slot B) ......................................................................................... 341
6.13.1. Identification Data ................................................................................................................ 341
6.13.2. Installing ES851-RTC Board on the Inverter (Slot B) .......................................................... 342

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6.13.2.1. DIP-switch Configuration ............................................................................................ 342
6.14. ES847 I/O Expansion Board (Slot C) ........................................................................................... 343
6.14.1. Signal Conditioning and I/O Expansion Board .................................................................... 343
6.14.2. Identification Data ................................................................................................................ 344
6.14.3. Installing ES847 Board on the Inverter (Slot C) .................................................................. 344
6.14.4. ES847 Board Terminals ...................................................................................................... 346
6.14.5. Configuration DIP-switches ................................................................................................. 348
6.14.6. Possible Settings for DIP-switches SW1 and SW2 ............................................................. 349
6.14.7. Wiring Diagrams .................................................................................................................. 351
6.14.7.1. Connection of “Fast” Differential Analog Inputs .......................................................... 351
6.14.7.2. Connection of “Fast” Current Inputs ........................................................................... 352
6.14.7.3. Connecting “Slow” Analog Inputs to Voltage Sources ................................................ 352
6.14.7.4. Connecting “Slow” Analog Inputs to Current Sources ................................................ 353
6.14.7.5. Connecting “Slow” Analog Inputs to Thermistor PT100 ............................................. 353
6.14.7.6. Connecting Isolated Digital Inputs .............................................................................. 354
6.14.7.7. Connection to an Encoder or a Frequency Input ........................................................ 355
6.14.7.8. Connection to Isolated Digital Outputs ....................................................................... 356
6.14.8. Environmental Requirements .............................................................................................. 357
6.14.9. Electrical Ratings ................................................................................................................. 358
6.14.9.1. Analog Inputs .............................................................................................................. 358
6.14.9.2. Digital Inputs ............................................................................................................... 360
6.14.9.3. Digital Outputs ............................................................................................................ 361
6.14.9.4. Supply Outputs ........................................................................................................... 361
6.15. ES870 Relay I/O Expansion Board (Slot C) ................................................................................. 362
6.15.1. Identification Data ................................................................................................................ 362
6.15.2. Installing ES870 Board on the Inverter (Slot C) .................................................................. 363
6.15.3. ES870 Board Terminals ...................................................................................................... 364
6.15.3.1. Connection to an Encoder or a Frequency Input ....................................................... 365
6.16. ES914 Power Supply Unit Board ................................................................................................. 366
6.16.1. Identification Data ................................................................................................................ 368
6.16.2. Wiring ES914 Board ............................................................................................................ 368
6.17. “Loc-0-Rem” Key Selector Switch And Emergency Push-Button for IP54 Models ...................... 373
6.17.1. Wiring IP54 Inverters with Optional “LOC-0-REM” Key Selector Switch and Emergency
Push-button ........................................................................................................................................... 374
6.18. ES860 SIN/COS Encoder Board (Slot A) ..................................................................................... 375
6.18.1. Identification Data ................................................................................................................ 376
6.18.2. Installing ES860 Board on the Inverter (Slot A) ................................................................... 376
6.18.2.1. Sin/Cos Encoder Connector ....................................................................................... 378
6.18.3. ES860 Configuration and Operating Modes ........................................................................ 379
6.18.3.1. Configuring and Adjusting the Encoder Supply Voltage ............................................. 380
6.18.4. Connecting the Encoder Cable ............................................................................................ 381
6.18.5. Environmental Requirements .............................................................................................. 382
6.18.6. Electrical Ratings ................................................................................................................. 382
6.19. ES861 Resolver and Incremental Encoder Board (Slot C) .......................................................... 384
6.19.1. Identification Data ................................................................................................................ 385
6.19.2. Installing ES861 Board on the Inverter (Slot C) .................................................................. 385
6.19.2.1. Resolver Connector .................................................................................................... 388
6.19.2.2. Incremental Encoder and Digital Lines Connectors ................................................... 389
6.19.3. ES861 Configuration and Operating Modes ........................................................................ 390
6.19.3.1. Configuring and Adjusting the Encoder Supply Voltage ............................................. 390
6.19.4. Connecting the Resolver Cable ........................................................................................... 392
6.19.5. Environmental Requirements .............................................................................................. 393
6.19.6. Electrical Ratings ................................................................................................................. 393
6.20. ES950 BiSS/EnDat Encoder Board (Slot C) ................................................................................ 395
6.20.1. Identification Data ................................................................................................................ 396
6.20.2. Installing ES950 Board on the Inverter (Slot C) .................................................................. 397
6.20.2.1. BiSS/EnDat Encoder Connector ................................................................................. 399
6.20.2.2. Incremental Encoder and Digital Line Connectors ..................................................... 400
6.20.3. ES950 Configuration and Operating Modes ........................................................................ 401
6.20.3.1. BiSS Operating Mode ................................................................................................. 402

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6.20.3.2. EnDat Operating Mode ............................................................................................... 402
6.20.3.3. Configuring and Adjusting the Encoder Supply Voltage ............................................. 402
6.20.4. Connecting the Encoder Cable ............................................................................................ 404
6.20.5. Environmental Requirements .............................................................................................. 406
6.20.6. Electrical Ratings ................................................................................................................. 406
6.21. Encoder Board Hiperface ES966 (Slot C) ................................................................................... 408
6.21.1. Part Number ........................................................................................................................ 408
7. NORMATIVE REFERENCES ............................................................................................................... 409
7.1. Electromagnetic Compatibility Directive ....................................................................................... 409
7.1.1. RADIOFREQUENCY DISTURBANCE ................................................................................ 412
7.1.1.1. The Power Supply Mains ................................................................................................ 413
7.1.1.2. Output Toroid Filters........................................................................................................ 413
7.1.1.3. The Cabinet ..................................................................................................................... 413
7.1.1.4. Input and Output Filters ................................................................................................... 416
7.2. Low Voltage Directive ................................................................................................................... 416
8. INDEX ................................................................................................................................................... 417
0.1. Index of Figures
Figure 1: Packaging of the Sinus Penta .......................................................................................................... 22
Figure 2: Example of a nameplate affixed on the drive metal enclosure ........................................................ 23
Figure 3: Example of a nameplate ................................................................................................................... 23
Figure 4: Lifting the packing from underneath ................................................................................................. 25
Figure 5: How to open the packaging .............................................................................................................. 25
Figure 6: “This side up” pictogram ................................................................................................................... 26
Figure 7: The Sinus Penta is unpacked ........................................................................................................... 26
Figure 8: Sinus Penta packing box with the internal protective elements ....................................................... 26
Figure 9: Clearance to be observed between two inverters ............................................................................ 29
Figure 10: Clearance to allow when installing the Inverter/Power supply unit modules ................................. 30
Figure 11: Piercing template for STAND-ALONE models from S05 to S52 included ..................................... 51
Figure 12: Piercing template for size S60........................................................................................................ 52
Figure 13: Fittings for through-panel assembly for Sinus Penta S05 .............................................................. 53
Figure 14: Piercing templates for through-panel assembly for Sinus Penta S05 ............................................ 53
Figure 15: Fittings for through-panel assembly for Sinus Penta S12 .............................................................. 54
Figure 16: Piercing template for through-panel assembly for Sinus Penta S12 .............................................. 54
Figure 17: Fittings for through-panel assembly for Sinus Penta S14 .............................................................. 55
Figure 18: Piercing template for through-panel assembly for Sinus Penta S14 .............................................. 55
Figure 19: Through-panel assembly and piercing template for Sinus Penta S15, S20 and S30 .................... 56
Figure 20: Fittings for through-panel assembly for Sinus Penta S22 and S32 ............................................... 57
Figure 21: Piercing template for through-panel assembly for Sinus Penta S22 and S32 ............................... 58
Figure 22: Mechanical parts for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ......... 59
Figure 23: Piercing templates for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ...... 60
Figure 24: Piercing templates for modular units .............................................................................................. 62
Figure 25: Piercing templates for control unit (stand-alone model) ................................................................. 62
Figure 26: Installation example for Sinus Penta S65 (in cabinet) ................................................................... 63
Figure 27: Piercing template for IP54 inverter ................................................................................................. 64
Figure 28: Wiring diagram ............................................................................................................................... 67