Santint S5 User manual

Automatic Vibrational Shaker
User Manual
Please read the manual carefully before operation.

Disclaimer
No part of this book shall be reproduced, stored in retrieval, or transmitted by any means,
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ZHENGZHOU SANHUA TECHNOLOGY & INDUSTRY CO., LTD. While every precaution has
been taken in the preparation of this book, the publisher assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of information
contained herein.
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INDUSTRY CO., LTD., furnished for customer use only. No other uses are authorized without
written permission of ZHENGZHOU SANHUATECHNOLOGY & INDUSTRY CO., LTD.
ZHENGZHOU SANHUA TECHNOLOGY & INDUSTRY CO., LTD. reserves the right to make
changes without notice to this document and its products described. ZHENGZHOU SANHUA
TECHNOLOGY & INDUSTRY CO., LTD. shall not be liable for technique or editorial errors or
omissions made herein; no fro incidental or consequential damages resulting from the furnishing
performances, or use of this document.
This manual contains information that is correct to the best of ZHENGZHOU SANHUA
TECHNOLOGY & INDUSTRY CO., LTD.’s knowledge. It is intended to be a guide and should
not be considered as a sole source of technique instruction, should not replace good technique
judgment, since all possible situations cannot be anticipated. If there is any doubt about exact
installation, configuration, and/or use, call ZHENGZHOU SANHUA TECHNOLOGY &
INDUSTRY CO., LTD.
The choice of system components is buyer’s responsibility, ZHENGZHOU SANHUA
TECHNOLOGY & INDUSTRY CO., LTD. holds no liability for their use. However,
ZHENGZHOU SANHUA TECHNOLOGY & INDUSTRY CO., LTD.’s sales team and
application engineers are always available to assist you in making your decision. The latest
revision to this document is available online.

Contents
1. Cautions and instructions…………………………………………………………1
2. Components of the equipment……………………………………………………2
3. Technical features and parameters………………………………………………4
4. Equipment installation……………………………………………………………5
5. Preparations before use……………………………………………………………5
6. Operation and use………………………………………………………………....6
7. Maintenance of the equipment……………………………………………………8
8. Troubleshooting……………………………………………………………………9
9. Nameplate.………………………………………………………………...11
10. Circuit diagram…………………………………………………………………12

Santint
Automatic Shaker V1.0 1
1. Cautions and instructions
The manual is a general instructional book, the used pictures maybe not accord with the
products that you purchased, but the using methods are same, you can be pleased to use.
1) Warning labels:
----- stands for danger of electrical shock! Please cut off the power before cleaning and
maintenance.
----- stands for the important information! Please read carefully.
2) The equipment must be installed in the well-ventilated place, please install the ventilation
equipment if not.
3) The power used by the equipment is alternating current 220V/50Hz, and must satisfy: the
voltage is within 200V-240V range when load current reaches 15A. Please assure that the power
socket used has the reliable ground lead for your safety.
4) Do not lengthen the power line at liberty, in case that wrong connection may cause the accident.
5) Please turn off the power timely after use. Please pull off the power plug if you do not use for a
long time.
6) When you transport the equipment for a second time, must reinstall the steel bar and four
pressure plates of machine feet that fix the machine.
7) The equipment is only used for blending 1 litre to 18 litres paint range.
8) The equipment is forbidden working in the inflammable and explosive conditions.
9) The noise of the blending is tested, 1.6 meter from the front, back, left, right, above, the A
weighting sound power level is less than 75 dB (A). (see figure 1.1)
Fig. 1.1

Santint
Automatic Shaker V1.0 2
10) The environmental conditions of the equipment for use are: ambient temperature 5℃-50℃,
relative humidity 15%-90%.
11) During the transportation, the equipment should be kept horizontal with care, shake proof,
pressure prevention, do not place upside down or put on its side. The storage should be in the
conditions of ventilation and dry place, be damp proof and
fire protection.
12) Before maintenance of the equipment, must cut off the
power.
13) During the transportation, the equipment should be lift
with the forklift with care, and place on the right position.
14)It is forbidden to shake inflammable substances and explosives.
2. Components of the equipment
S5 is shown in Fig. 2.1 :
Notes——Stands for decibel meter
Position
Test Data
Front
70-75dB(A)
Back
70-75dB(A)
Left
70-74dB(A)
Right
70-74dB(A)
Above
68-74dB(A)
Fig. 2.1
Control Panel
LCD
Front Warning
Label
Viewing Door
Clamping Plate
Loading Plate
Main Power Switch
Front Load Label
Power Line
Rear Warning Label

Santint
Automatic Shaker V1.0 3
SHH-IV is shown in Fig. 2.2 :
Notice on labels:
1)Front Load Label: The maximum shaking weight is shown (35kg); overloading is strictly
forbidden.
2)Front Warning Label: before transporting the machine, check whether the transportation
pole and foot clamps have been reinstalled. Otherwise the machine may be damaged.
Operation of the machine may only be carried out by qualified personnel. The machine must
not be operated when noting inside. Seal the cans properly. Don’t place any damaged cans in
the machine. Shaking such cans entirely at the user’s own risk. Ensure that the machine is
always kept unplugged while cleaning or repairs are being carried out.
3)Back Warning Label: Remind service personnel to power off the machine before carrying
out maintenance or repairs.
Fig. 2.2
Power Line
Rear Warning Label
Main Power Switch
Control Panel
Front Warning Label
Viewing Door
Clamping Plate
Front Load Label
Loading Plate
LCD

Santint
Automatic Shaker V1.0 4
3. Technical features and parameters
NO.
Item
Model
□ S5
□ SHH-IV
1
Dimension
(W×D×H)
625×730×1160
775×805×1175
2
Weight(kg)
200±5
215±5
3
Inner Size
Bottom Of Can≤310mm,
Top Of Can≤360mm,
Height≤390mm
Bottom Of Can WithoutActive
Platform≤360mm
Can Diameter≤360mm,Height≤390mm
4
Travel
Distance Of
Clamping
Plate
50~410 mm
50~410 mm
5
Minimum
Height Of
Can
50 mm
50 mm
6
Weight
Range To
Be Shaken
1~35kg
1~35kg
7
Max Weight
To Be
Shaken
35kg
35kg
8
Power
Supply
AC220V 50Hz
AC220V 50Hz
9
Power Of
Main Motor
750w
750w
10
Motor
Rotation
Speed
1400 RPM
1400 RPM
11
Shaking
Frequency
□680 times/minute
□720 times/minute
Other:times/minute
□680 times/minute
□720 times/minute
Other:times/minute
12
Shaking
Time
Default time 60s/180s/300s
Desired time: T1-__T2__T3__
Units: □s □min
Default time 60s/180s/300s
Desired time: T1-__T2__T3__ Units: □s
□min

Santint
Automatic Shaker V1.0 5
4. Equipment installation
The machine has been configured and tested well and almost ready for use before leaving the
factory. Installation of the machine can be carried out as follow:
1) Open it carefully and unpack the outer package;
2) Take out the tool on the bottom board;
3) Remove four feet by the tools from 2). Unscrew the
wing nut and pull out the pole from the other side
(Fig. 4.1). Level the machine to the ground.
4) Rotate the fixing screw on the foot anti-clockwise to make the four feet
leave the ground (see figure 4.2),so that the machine can be moved.
5) Push the machine to the required working site. Rotate the feet to the opposite
direction of step 4) to make it touch the ground. Then adjust the feet in the
same direction for 3 to 4 rounds to dissociate the inner working part from the
shell. The castors support the shell. The feet support the inner part. Make
sure the machine can work stably without noise.
Installation is finished.
5. Preparations before use
Read preparation instructions carefully to ensure good working condition of the machine.
1) Control Panel(Fig. 5.1)
--- Press it for "Switch On";
--- "Shaking";
T1 Button--- press it, the clamping plate will automatically
clamp paint can and begin to shake for T1 time.
T2 Button---press it, the clamping plate will automatically
clamp paint can and begin to shake for T2 time.
T3 Button---press it, the clamping plate will automatically clamp paint can and begin to shake for
T3 time.
Fig. 4.1
Fig. 4.2
Anti-clockwise
Fig. 5.1
Emergency Stop Button
Stop-Up Button

Santint
Automatic Shaker V1.0 6
Press any two buttons of T1, T2 and T3 simultaneously can get new shaking time (the
combination of each shaking time).
--Stop & Up Button.
a) Press the button in the process of shaking. The machine will stop shaking and the clamping
plate will rise to a certain height.
b) Press the button in the process of clamping. The machine will stop clamping. Keep
pressing the button, the clamping plate will continue moving up until the button is released.
c) LCD displays “Ready” when the machine is ready to work. Press the button. The clamping
plate will rise. Keep pressing the button. The clamping plate will continue moving up until
the button is released.
Emergency Stop Button.
a) For any unexpected occasion occurs, press the button immediately to stop shaking and take
actions accordingly.
b) Release the button by turning it clockwise, then initialization begins. The clamping plate
will rise to its highest position. The machine is ready to work only after initialization.
2)The paint container must be sealed well without leakage. The paint can handle shall be
tightened by the hanging spring.
3)Ensure that the switch is in “OFF” position before the machine is connected to power supply.
4)Ensure that the Emergency Stop is released.
The preparation has been finished.
6. Operation and use
The built-in control panel makes the machine easy for operation.
Procedures are as below:
1) Switch on the machine, it will automatically initialize while
the LCD displaying “Initializing”. “Ready” is shown on LCD
after initializing. It means that the machine is ready to work.
2) Open the viewing door. Put a big rubber cushion on the
roller and a paint container on the rubber cushion. Select a top
泡沫垫
Fig. 6.1
Foam Cushion
Big Rubber
Cushion

Santint
Automatic Shaker V1.0 7
container cushion and put it in the center of the top surface
of the container. Then push the container platform onto
the clamping plate. Hang the container spring onto the
container handle and close the door (see Figure 6.1 and
Figure 6.2). (If the shaker is equipped with extractable plate,
the rubber cushion shall be located in the center of plate. Then
choose a foam cushion on the top of the can, then push it to the loading plate via the extractable
plate.)
3) Choose shaking time by pressing corresponding button(s). LCD displays “Clamping” while
clamping plate moves down slowly. After the container is clamped well, shaking begins. LCD
displays “shaking” and counting-down of time.
4) The machine stops working after the set time is finished. LCD shows “Wait Please” and the
clamping plate rises to release paint container and stops after reaching a proper height.
5) Open the viewing door. Pull out the container platform and take the container out. LCD
displays “ Ready” for another round of shaking. (Take out the paint container if there is no
extractable plate).
6) The clamping plate, loading plate, container platform and the two side screws should be
cleaned every day.
7) The big rubber cushion and thick/thin top container cushions are available (Fig. 6.4). As for
the big container which is at least 15L, the big rubber cushion could be located on the roller,
and put the container in the center of the cushion. Then choose a top container cushion
according to the height of the container edge (Fig. 6.4). The top container cushion shall be of
the similar height of the container edge. The bottom edge of the container shall contact with
the step surface (Fig. 6.5) of the big rubber cushion. Or the bottom of the container might be
deformed/destroyed during the operation. Then push the container into the center of the
clamping plate (Fig. 6.2). As for the small container which is 5L, you may located it in the
recess of the big rubber cushion. No need to add a top container cushion(Fig. 6.4). As for the
containers which are less than 5L, no need to add any cushion. They shall be located in the
center of the clamping plate.
Fig. 6.2
Hanging Spring

Santint
Automatic Shaker V1.0 8
Attention:
1. No idling and/or overloaded running!
2. Press down the emergency stop button immediately in case there is any abnormal noise while
shaking. The machine shall not be restarted until the issue is solved.
3. Press down the emergency stop button if there is any issue or the machine is locked while
initializing or clamping. Then re-initialize the machine.
4. Disconnect the power supply prior to cleaning.
7. Maintenance of the equipment
Daily maintenance shall be done to optimize the machine performance.
1) Only authorized personnel are allowed to dismantle the machine.
2) Lubricate the guide pillar in three months. Lubricate the two guide screws with lithium grease
in six months (Fig. 7.1).
3) Lubricate the positions shown in Fig. 7.2 with lithium grease yearly.
4) Any issue shall be solved timely!
Fig. 6.4
Fig. 6.5
Bottom Edge
Step Surface
Fig. 7.1
Add Engine Oil
Add Lithium Grease
Fig. 7.2
Add Lithium
Grease

Santint
Automatic Shaker V1.0 9
8. Troubleshooting
Issue
Cause
Solution
No message on LCD.
Power supply in trouble.
Check the socket; plug; and
switch.
Broken fuse/power line.
Replace the fuse/power line.
LCD displays “Clamping
System Trouble”.
DC motor wire in trouble.
Replace it.
Circuit board in trouble.
Replace it.
The DC motor stops work
after several rounds of
rotation and LCD displays
“Clamping System
Trouble”.
Magnetic switch wire in trouble.
Replace it.
Magnetic switch is defective.
Replace it.
The machine cannot shake
big container.
Loose V-belt.
Tension it.
LCD Displays “Emergency
Button Pressed”.
Emergency stop button is pressed.
Release it.
Emergency stop is defective or its
connection wire is broken.
Replace it or connect the
wire.
LCD displays “Door Open”.
The door is not closed well.
Close it.
Electric mortise lock in trouble.
Replace it.
LCD displays “Initializing”
right after the AC motor is
started.
Too thin wiring for mains power
supply.
Replace the wiring by a thick
one or install a voltage
stabilizer.
No shaking while the
clamping system works
well.
AC motor capacitor in trouble.
Replace it.
AC motor in trouble.
Replace it.
Extreme vibrations and
noises during shaking.
The machine is not leveled.
Adjust the feet to level it.
Deformation of the paint can.
Replace it.
Overloaded.
Reduce the load.
After clamping, LCD
displays “Shaking”. The
main motor produces noises
and time-counting is still on
as usual but shaking cannot
proceed.
Starting capacitor is damaged.
Change the position of the
switch on the capacitor union.
LCD shows “Motor
Overheat”.
Shaker works under improper
voltage (too high or too low) for
too long time.
1. Power off the machine to
lower temperature. Restart
the machine after one hour.
2. Install a voltage stabilizer.
3. If the phenomenon occurs
frequently, check electrical
circuit.

Santint
Automatic Shaker V1.0 10
How to take out the paint
can in power failure.
Open the top cover. Rotate
the platen with a spanner as
the direction shown in the
figure to loosen the platen.
Then take out the paint can.
Contact with your supplier for other issue(s).

Santint
Automatic Shaker V1.0 11
9. Nameplate
贴铭牌

Santint
Automatic Shaker V1.0 12
10. Circuit Diagram
贴线路图

Santint
Automatic Shaker V1.0 1
ZHENGZHOU SANHUATECHNOLOGY & INDUSTRY CO. LTD.
ADD: Feilong Road, Zheng zhou Xingyang Industries Convergent Areas,
Zhengzhou City, Henan Province. PR. China. 450042
TEL:(86) 371-67857168 After-Service:(86) 371-67857319
FAX:(86) 371-67857166 WEB:http://www.santint.com
E-mail:info@santint.com
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