SANY SRSC4531G User manual

User Manual
Operation Manual
Reach Stacker
SRSC4531G
V. 07/2017 EN
Translation of the original user manual

Contact
SANY Europe GmbH
Sany Allee 1
50181 Bedburg
Germany
E-Mail: [email protected]
Web: www.sanyeurope.com
Tel.: -49 2272 90531 100
Fax: -49 2272 90531 109
Service Number: 00800 88888 318
Spare parts number: 13553769

EC declaration of conformity
1
3
EC declaration of conformity
According to the EC Machinery Directive 2006/42/EC (Annex II
A)
Manufacturer name and address:
SANY Europe GmbH
Sany Allee 1
50181 Bedburg
Germany
We hereby declare that the machine described below
Product designation Reach stacker
Type designation SRSC4531GC
complies with all the relevant regulations of Machinery Directive
2006/42/EC.
We declare compliance with other directives also
applicable to the machine:
▪EMC Directive (2014/30/EU)
▪Outdoor Noise Directive (2000/14/EC)
▪Vibration Directive (2002/44/EC)
▪Noise Directive (2003/10/EC)
Sound power (LwA) [dB] : 104
Applied harmonised standards:
▪EN 16307: Industrial trucks - Safety requirements and verifi-
cation
▪DIN EN 1459:2012-06 – Safety of industrial trucks – Forklifts
with variable reach
Authorised representative for the compilation of the
relevant technical documentation:
SANY Europe GmbH
Martin Wichmann
Sany Allee 1
50181 Bedburg
Germany
Bedburg
Haijun Deng, Managing Director
Name and position of the undersigned

Table of contents
4
Table of contents
1
EC declaration of conformity
3
2
Introduction
10
2.1
Foreword
10
2.2
Structure of the instructions
11
3
Safety
14
3.1
Intended use
14
3.2
Unintended use
14
3.3
Operator duties
16
3.4
Obligations of maintenance perso
n-
nel/specialised personnel
16
3.5
Hazards around the machine
17
3.6
Hazardous areas on the truck
19
3.6.1
General hazards on the truck
19
3.6.2
Hydraulic system hazards
20
3.6.3
Electrical dangers
22
3.7
Personal protective equip
ment
23
3.8
Safety systems an
d protective devices
24
3.9
S
afety markings
25
4
Machine description
29
4.1
Properties
29
4.2
Assembly overview
30
4.3
Cabin
31
4.3.1
Emergency exit (rear window)
33
4.3.2
Fire extinguisher
33
4.3.3
Seat occupancy sensor
34
4.3.4
Rear
-view mirror
34
4.3.5
Reversing camera
35
4.3.6
Window heater for cabin roof
35
4.4
Chassis
36
4.4.1
Counterweight
36
4.4.2
Movable counterweight
36
4.4.3
Maintenance accesses
37
4.4.4
Gas pressure spring
37

Table of contents
5
4.4.5
Additional grip
38
4.4.6
Stair lighting
38
4.5
Drive
39
4.5.1
Engine bay cover
39
4.5.2
Engine and gearbox
40
4.5.3
Exhaust after
-treatment system
41
4.5.4
Steering
43
4.6
Wheels
44
4.7
Electrical system and control
46
4.7.1
Lighting
47
4.7.2
Fuses
49
4.7.3
Socket
53
4.7.4
Emergency stop
54
4.7.5
Rotating beacon
55
4.7.6
Main switch
55
4.8
Hydraulic system
56
4.8.1
Parking brake
57
4.9
Boom
58
4.10
Spreader
59
4.11
Twistlocks
60
4.12
Options
61
4.12.1
360° camera system for panoramic viewing
61
4.12.2
Front camera system
63
4.12.3
Spreader camera system
65
4.12.4
Back
-up obstacle detector
66
4.12.5
Power supply 230/400 V
70
4.12.6
Tank heating management
71
4.12.7
Fire extinguishing system
73
4.12.8
Tyre pressure control system
74
4.12.9
Rear windscreen heating
75
4.12.10
Window heater for cabin roof
76
4.12.11
Lubrication system
77
4.13
Product marking
78
5
Operation and display elements
80
5.1
In the cab
80

Table of contents
6
5.1.1
Overview
80
5.1.2
Main display
82
5.1.3
Load pick
-up display
83
5.1.4
Direction lever and turn signal lever
84
5.1.5
Machine operation toggle switch
85
5.1.6
Attachment, cab, counterweight tilt switch
86
5.1.7
Machine control and display elements
89
5.1.8
Toggle switch windscreen wiper, light
90
5.1.9
Radio
92
5.1.10
Air conditioner
94
5.1.11
Auxiliary heating
95
5.1.12
Fire extinguishing system control unit
96
5.1.13
Operating the window heater
98
5.2
Outside the cab
99
5.2.1
Information display
99
5.2.2
Main switch
99
5.3
Software
100
5.4
Spreader
130
5.4.1
Mechanical locking indicator
130
5.4.2
Electronic twist lock indicator
130
5.4.3
Side shift display
132
6
Before starting operation
133
6.1
Cleaning before starting operations
133
6.2
Visual inspection
134
6.2.1
Escaping operating fluids
134
6.2.2
Safety markings
134
6.2.3
Steer axle visual inspection
135
6.2.4
Visual inspection of the tyres
135
6.2.5
Visual inspection of th
e boom
136
6.2.6
Spreader vis
ual inspection
136
6.2.7
Visu
al inspection of windscreen wipers
137
6.3
Fill levels
138
6.3.1
Checking fuel fill level and refuelling
138
6.3.2
Checking the filling level on the DEF
-Tank
and refilling the DEF
140
6.3.3
Check tyre pressure
142

Table of contents
7
6.3.4
Fill
-level for windscreen wiper fluid
144
6.3.5
Check the level of hydraulic oil.
145
6.3.6
Checking the brake oil fill level
145
6.3.7
Check coolant level and top up
147
6.3.8
Checking engine oil level and topping up
148
6.3.9
Check gearbox oil level and top up
149
6.4
Setting up the operating position
152
6.4.1
Adjusting the seat
152
6.4.2
Adjusting the steering wheel
154
6.5
Function check
156
6.5.1
Check the protective devices
156
6.5.2
Boom function check
156
6.5.3
Spreader function check
157
7
Operator control
158
7.1
Accessing the machine
158
7.2
Starting the machine
159
7.2.1
Starting at low temperatures
161
7.3
Operating the machine
163
7.3.1
Driving position
165
7.3.2
Driving forward
166
7.3.3
Driving in reverse
167
7.3.4
Driving in curves
168
7.3.5
Stopping
170
7.4
Stopping the machine
171
7.5
Operate the boom
173
7.5.1
Joystick
173
7.5.2
Controlling the boom
173
7.6
Moving the cab
177
7.7
Move the counterweight
179
7.8
Transport the load
180
7.8.1
Load diagram
181
7.8.2
Lifting containers
182
7.8.3
Drive with the load
184
7.8.4
Setting down containers
185

Table of contents
8
8
Cleaning
186
8.1
Cleaning at the end of operations
186
9
Machine configuration
187
9.1
Basic configuration and menu choice
188
10
Fault diagnostics
190
10.1
Operator
190
10.2
Maintenance personnel
190
10.3
Supposed errors
190
11
Error elimination
192
11.1
Troubleshooting in operation
192
11.2
Back
-up obstacle detector troubleshooting
205
11.3
Fuses
206
11.4
Parking brake emergency operation
207
11.5
Emergency operation
209
11.6
Manual cab movement
211
12
Annex
213
12.1
Equipment and options
213
12.2
Load tables
215
12.3
Reach Stacker technical data
217
12.4
Technical data for spreader
225
12.5
Operating material overview
228
12.5.1
Operating materials
228
12.5.2
Information for engine oil use
231
12.5.3
Information for gearbox oil use
232
12.5.4
Information for hydra
ulic oil use
232
12.5.5
Infor
mation about using oil for the spreader
slew gearbox
233
12.5.6
Information for using oil for the drive axle
234
12.
5.7
Information about the use of grease
234
12.5.8
Information about the use of fuel
234

Table of contents
9
12.5.9
Information about the use of DEF
234
Glossary
236
Index
239

2
Introduction
Foreword
10
Introduction
Foreword
The user manual must be read and understood before starting
and operating the machine, or carrying out maintenance and
repairs.
The instructions in the user manual must be followed. These
instructions are a requirement for safe machine operation and
for the safety of personnel.
Failure to observe safety regulations can lead to material dama-
ge, serious injuries or even death.
The user manual helps with:
▪Using the machine in an optimal manner
▪Preventing accidents
▪Avoiding machine malfunctions due to improper operation
▪Avoiding improper use
▪Increasing reliability
▪Minimising repair costs and downtime
▪Extending the machine's service life
A printed copy of the operating manual must available in the
machine.
The instructions are provided both in form of a manual and a
CD. The CD can be used to print individual chapters of the in-
structions, for instance for service technicians.
In order to use the CD, a PC with a CD-ROM drive and "Acrobat
Reader" software, version 9 of higher, is required.
The original user manual was created in German.
All other versions of this user manual are translati-
ons of the original user manual. In the case of
doubt, the German wording shall prevail.