MacDon D1X Series User manual

The harvesting specialists.
D1X Series
Draper Header for Windrowers
Unloading and Assembly Instructions (North America)
214047 Revision A
2017 Model Year
Original Instruction

D1X Series Draper Header for Self-Propelled Windrowers
Published: December 2016

Introduction
This instruction manual describes the unloading, setup, and predelivery requirements for the MacDon D125X and
D1XL Series Draper Headers for Self-Propelled Windrowers.
To ensure the best performance of this product and the safety of your customers, carefully follow the unload and
assembly procedure from the beginning through to completion.
Some sections/steps apply to multiple header configurations and sizes. Refer to the instructions for your specific
header.
Carefully read all the material provided before attempting to unload, assemble, or use the machine.
Retain this instruction for future reference.
NOTE:
Keep your MacDon publications up-to-date. The latest version can be downloaded from our website
(www.macdon.com) or from our Dealer portal (https://portal.macdon.com) (login required).
This instruction is available in the English language only.
214047 iRevision A

TABLE OF CONTENTS
Introduction ...................................................................................................................................... i
List of Revisions .............................................................................................................................. v
1 Safety .................................................................................................................................................... 1
1.1 Signal Words................................................................................................................................... 1
1.2 General Safety ................................................................................................................................ 2
1.3 Safety Signs.................................................................................................................................... 4
2 Unloading Header.................................................................................................................................. 5
2.1 Unloading Header from Trailer.......................................................................................................... 5
2.2 Lowering Header ............................................................................................................................. 7
2.2.1 Lowering Single-Reel Header.................................................................................................... 7
2.2.2 Lowering Double-Reel Header ..................................................................................................9
2.3 Removing Shipping Supports ......................................................................................................... 13
3 Attaching Header to Windrower .......................................................................................................... 17
3.1 Installing the Hydraulic Hose Management Arm ............................................................................... 17
3.2 Attaching Draper Header Supports ................................................................................................. 21
3.3 Connecting Center-Link.................................................................................................................. 22
3.4 Connecting Hydraulics ................................................................................................................... 27
4 Assembling the Header ....................................................................................................................... 31
4.1 Attaching Reel Lift Cylinders........................................................................................................... 31
4.2 Installing Disc Segments of Outboard Reel Endshields..................................................................... 39
4.3 Attaching Cam Arms ...................................................................................................................... 40
4.4 Installing Crop Dividers .................................................................................................................. 41
4.5 Positioning Transport Lights ........................................................................................................... 43
4.6 Installing Options ........................................................................................................................... 44
4.7 Adding Ballast ............................................................................................................................... 45
5 Performing Predelivery Checks........................................................................................................... 47
5.1 Checking Tire Pressure: Transport and Stabilizer Wheels ................................................................ 47
5.2 Checking Wheel Bolt Torque........................................................................................................... 48
5.3 Checking Knife Drive Box............................................................................................................... 49
5.4 Checking and Adjusting Knife Drive Belt Tension ............................................................................. 51
5.4.1 Tensioning Non-Timed Knife Drive Belts .................................................................................. 51
5.4.2 Tensioning Timed Knife Drive Belts.......................................................................................... 52
5.4.3 Tensioning Timed Knife Drive V-Belts ...................................................................................... 54
5.5 Centering the Reel......................................................................................................................... 55
5.5.1 Centering Double Reels.......................................................................................................... 55
5.5.2 Centering Single Reels ........................................................................................................... 55
5.6 Adjusting Draper Tension ............................................................................................................... 57
5.7 Checking and Adjusting Draper Seal...............................................................................................59
5.8 Checking and Adjusting Skid Shoe Settings .................................................................................... 61
5.9 Levelling the Header ...................................................................................................................... 62
5.10 Measuring and Adjusting Reel Clearance to Cutterbar ..................................................................... 63
5.10.1 Measuring Reel Clearance...................................................................................................... 63
5.10.2 Adjusting Reel Clearance ....................................................................................................... 65
5.11 Checking and Adjusting Endshields ................................................................................................ 66
5.12 Lubricating the Header................................................................................................................... 69
5.12.1 Greasing Procedure ............................................................................................................... 69
5.12.2 Lubrication Points................................................................................................................... 71
5.13 Checking Manuals ......................................................................................................................... 73
6 Running up the Header ....................................................................................................................... 75
7 Performing Post Run-Up Adjustments ................................................................................................77
7.1 Adjusting Knife .............................................................................................................................. 77
8 Reference............................................................................................................................................ 79
214047 iii Revision A

TABLE OF CONTENTS
8.1 Torque Specifications ..................................................................................................................... 79
8.1.1 SAE Bolt Torque Specifications ............................................................................................... 79
8.1.2 Metric Bolt Specifications........................................................................................................ 81
8.1.3 Metric Bolt Specifications Bolting into Cast Aluminum............................................................... 84
8.1.4 Flare-Type Hydraulic Fittings................................................................................................... 84
8.1.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)................................................................... 86
8.1.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) ........................................................... 88
8.1.7 O-Ring Face Seal (ORFS) Hydraulic Fittings............................................................................ 89
8.1.8 Tapered Pipe Thread Fittings ..................................................................................................91
8.2 Lifting Equipment Requirements ..................................................................................................... 92
8.3 Conversion Chart........................................................................................................................... 93
8.4 Definitions ..................................................................................................................................... 94
Predelivery Checklist ..................................................................................................................... 97
214047 ivRevision A

List of Revisions
Summary of Change Refer To
Added D125 X information. Throughout the publication
Put metric measurements before imperial
measurements. Throughout the publication
Created new illustration (1019022) to show the three
bolts securing the shipping support to the left-hand
endshield.
2.3 Removing Shipping Supports, page 13
Updated illustration to show sling position when
unloading hose management arm.
3.1 Installing the Hydraulic Hose Management Arm,
page 17
New hose management arm shipping bracket
illustrated throughout the Installing the Hydraulic Hose
Management Arm procedure.
3.1 Installing the Hydraulic Hose Management Arm,
page 17
Updated Checking and Adjusting Draper Seal topic. 3.2 Attaching Draper Header Supports, page 21
214047 vRevision A

1Safety
1.1 Signal Words
Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. The
appropriate signal word for each situation has been selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicatesapo
tentially hazardous situation that, if not avoided, could result in death or serious injury. It
mayalsobeuse
d to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It
may be used to alert against unsafe practices.
214047 1Revision A

SAFETY
1.2 General Safety
CAUTION
The following are general farm safety precautions
that should be part of your operating procedure for
all types of machinery.
Protect yourself.
• When assembling, operating, and servicing machinery,
wear all protective clothing and personal safety devices
that could be necessary for job at hand. Do NOT take
chances. You may need the following:
• Hard hat
• Protective footwear with slip resistant soles
• Protective glasses or goggles
• Heavy gloves
• Wet weather gear
• Respirator or filter mask
Figure 1.1: Safety Equipment
• Be aware that exposure to loud noises can cause
hearing impairment or loss. Wear suitable hearing
protection devices such as ear muffs or ear plugs to
help protect against objectionable or loud noises.
Figure 1.2: Safety Equipment
•Provideafirst aid kit for use in case of emergencies.
•Keepafire extinguisher on the machine. Be sure fire
extinguisher is properly maintained. Be familiar with its
proper use.
• Keep young children away from machinery at all times.
• Be aware that accidents often happen when Operator
istiredorinahurry. Taketimetoconsidersafestway.
Never ignore warning signs of fatigue.
Figure 1.3: Safety Equipment
214047 2Revision A

SAFETY
•Wearclose-fitting clothing and cover long hair. Never
wear dangling items such as scarves or bracelets.
• Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
• Use only service and repair parts made or approved
by equipment manufacturer. Substituted parts may not
meet strength, design, or safety requirements.
Figure 1.4: Safety around Equipment
• Keep hands, feet, clothing, and hair away from moving
parts. NEVER attempt to clear obstructions or objects
from a machine while engine is running.
•DoNOT modify machine. Unauthorized modifications
may impair machine function and/or safety. It may also
shorten machine’s life.
• To avoid bodily injury or death from unexpected startup
of machine, ALWAYS stop the engine and remove the
key from the ignition before leaving the operator’s seat
for any reason.
Figure 1.5: Safety around Equipment
• Keep service area clean and dry. Wet or oily floors are
slippery. Wet spots can be dangerous when working
with electrical equipment. Be sure all electrical outlets
and tools are properly grounded.
• Keep work area well lit.
• Keep machinery clean. Straw and chaff on a hot
engine is a fire hazard. Do NOT allow oil or grease to
accumulate on service platforms, ladders, or controls.
Clean machines before storage.
•NEVER use gasoline, naphtha, or any volatile material
for cleaning purposes. These materials may be toxic
and/or flammable.
• When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
Figure 1.6: Safety around Equipment
214047 3Revision A

SAFETY
1.3 Safety Signs
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or
become illegible.
• If original parts on which a safety sign was installed
are replaced, be sure repair part also bears current
safety sign.
• Safety signs are available from your MacDon Dealer.
Figure 1.7: Operator’s Manual Decal
214047 4Revision A

2 Unloading Header
Perform all procedures in this chapter in the order in which they are listed.
2.1 Unloading Header from Trailer
The following procedure assumes that two headers were shipped on the trailer.
CAUTION
To avoid injury to bystanders from being struck by machinery, do not allow people to stand in
unloading area.
CAUTION
Equipment used for unloading must meet or exceed the requirements specified below. Using inadequate
equipment may result in chain breakage, vehicle tipping, or machine damage.
IMPORTANT:
Forklifts are normally rated with the load centered 610 mm (24 in.) from the back end of forks. To obtain forklift
capacity for a load centered at 1220 mm (48 in.), check with your forklift distributor.
Table 2.1 Lifting Vehicle
Minimum Lifting
Capacity
3178 kg (7000 lb.)
load center (A)
at 1220 mm (48 in.) (B)
from back of forks
Minimum Fork
Length (C) 1981 mm (78 in.)
Figure 2.1: Minimum Lifting Capacity
A - Load Center of Gravity
B - Load Center 1220 mm ( 48 in.) from Back of Forks
C - Minimum Fork Length 1981 mm (78 in.)
To unload headers from a trailer, follow these steps:
1. Move trailer into position and block trailer wheels.
2. Lower trailer storage stands.
214047 5Revision A

UNLOADING HEADER
3. Approach one of the headers and slide forks (A)
underneath the shipping support (B) as far as
possible without contacting the shipping support of
second header (C).
IMPORTANT:
Avoid lifting the second header and ensure the forks
do not interfere with the shipping frame. If the forks
contact the second header, damage to the headers
may occur.
4. Remove hauler’s tie-down straps, chains, and
wooden blocks.
5. Slowly raise header off trailer deck.
WARNING
Be sure forks are secure before moving away from
load. Stand clear when lifting.
6. Back up until header clears trailer and slowly lower to
150 mm (6 in.) from ground.
Figure 2.2: Header Shipping Supports
7. Take header to the storage or setup area. Ensure
ground is flat and free of rocks or debris that could
damage the header.
8. Repeat above steps for second header.
9. Check for shipping damage and missing parts.
214047 6Revision A

UNLOADING HEADER
2.2 Lowering Header
The procedure for lowering the header varies depending on whether the header has a single or double reel. Refer
to the following:
•2.2.1 Lowering Single-Reel Header, page 7
•2.2.2 Lowering Double-Reel Header, page 9
2.2.1 Lowering Single-Reel Header
Reposition header in preparation for assembly and setup
as follows:
1. Choose an area with level ground.
2. Approach header from its underside and place forks
under top of shipping frame (A).
3. Attach a chain (B) at each end of the shipping frame
and secure other end to lifting vehicle.
Figure 2.3: Shipping Frame
214047 7Revision A

UNLOADING HEADER
CAUTION
Stand clear when lowering, as machine may swing.
4. Back up SLOWLY while lowering forks until header is
just above the ground. Refer to the four positions in
the illustration.
Figure 2.4: Lowering the Header
214047 8Revision A

UNLOADING HEADER
5. Place 150 mm (6 in.) blocks (A) under each end and
center of cutterbar, and then lower header onto blocks.
6. Remove chain and move lifting vehicle to rear
of header.
7. Attach chain to center-link anchor on frame tube and
raise rear of header so that stand can be lowered.
Figure 2.5: Block at One End of Cutterbar
8. Lower header stand by pulling pin (A), lowering
stand (B), and releasing pin (A) to secure stand
in place.
9. If ground is soft, place a block under the stand.
10. Lower header onto stand.
Figure 2.6: Header Stand
2.2.2 Lowering Double-Reel Header
Reposition header in preparation for assembly and setup
as follows:
1. Choose an area with level ground.
2. Drive lifting vehicle to approach header from
its underside.
Figure 2.7: Lift Location
214047 9Revision A

UNLOADING HEADER
3. Attach a chain to shipping support (A) at center
reel arm.
IMPORTANT:
Do NOT lift header at this location. This
procedure is only for laying the machine over
into working position.
Figure 2.8: Shipping Support
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UNLOADING HEADER
CAUTION
Stand clear when lowering, as machine may swing.
4. Back up SLOWLY while lowering forks until header is
just above the ground. Refer to the four positions in
the illustration.
Figure 2.9: Lowering the Header
214047 11Revision A

UNLOADING HEADER
5. Place 150 mm (6 in.) blocks (A) under each end and
center of cutterbar, and then lower header onto blocks.
6. Remove chain and move lifting vehicle to rear
of header.
7. Attach chain to center-link anchor on frame tube and
raise rear of header so that stand can be lowered.
Figure 2.10: Block at One End of Cutterbar
8. Lower the header stand: pull pin (A), lower stand (B),
and release pin (A) to secure stand in place.
9. If ground is soft, place a block under the stand.
10. Lower header onto stand.
11. Remove chain.
Figure 2.11: Header Stand
214047 12Revision A