Sanyo Denki F Series User manual

M0007581
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STEPPING SYSTEM
ＦSeries 
ＢＳ１Ｄ２００□□□
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

ＩＮＳＴＲＵＣＴＩＯＮＭＡＮＵＡＬ
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SANYO DENKI CO.,LTD

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Sincethisproductdoesnotcorrespondtothestrategicmaterialsspecified
in"ForeignExchangeandForeignTradelow",applyinganexportpermission
totheMinistryofInternationalTradeandIndustryisunnecessarytoexport
 theproduct.However,sincethecustommayrequireexplanationfornon-correspondence,
wewillsendyourdocumentsforitonrequest.
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Whenthisproductiscombinedintoothermachines,besuretofollowtheir
corresponding/non-correspondingjudgment.
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PREFACE
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TheDriver"BS1D200P01"hasrealizedlower-vibrationandlower-noisedrivebyusingacontrolsystem
thatwasnewlydeveloped,whilekeepingthehigh-speedandhigh-torquedriveoftheexistingdriver
series.
This"BS1D200P01"isanewseriesofsteppingmotordrivingunitsusingthepentagonalconnection
systemtoconcretelymeettherequirementsforusers'applications.
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Thisinstructionmanualdescribesthefunctions,wiring,installation,operation,maintenance,
specifications,etc.oftheDriver"BS1D200P01"andsteppingmotor.
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PleasegothroughthisinstructionmanualtoobtainthefullperformanceoftheDriver"BS1D200
P01”beforeusingit,thenoperateitcorrectly.
Afterreadingtheinstructionmanual,keepitwithcareinaplacewheretheoperatorcanrefer
toitwhennecessary.
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Thisinstructionmanualmayreferto"driver"as"drivingunit"and"stepping
motor"as"motor"inabbreviatedform.
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ＣＯＮＴＥＮＴＳ
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０．SAFETYPRECAUTIONS
0.1 Introduction......................................................0-2
0.2ProductGuarantee.................................................0-2
0.3 MeaningofWarningIndication.....................................0-3
0.4CautionsonSafety................................................0-3
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１．BEFOREOPERATION
1.1 PrecautiononUnpacking...........................................1-2
   1.2 ConfirmationoftheProduct.......................................1-2
   1.3 PrecautionsonOperation..........................................1-2
   1.4 HowtoReadModelNumbers..........................................1-4
1.4.1 ModelNumberofSteppingMotor.............................1-4
1.4.2 ModelNumberofDriver......................................1-5
   1.5StandardCombination..............................................1-6
1.6 Accessories.......................................................1-6
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  ２．FUNCTIONANDFEATURES
2.1Built-inFunctions................................................2-2
2.2Features..........................................................2-3
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  ３．SYSTEMCONFIGURATION
3.1DriverPartNames................................................3-2
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４．WIRING
4.1 ApplicableWireSizes･･････････････････････････････････････････････4-2
4.2ApplicableConnectorandConformableHousing/Contact･･････････････4-2
4.2.1PhotoCouplerType･･････････････････････････････････････････4-2
4.2.2C-MOSType･･････････････････････････････････････････････････4-2
4.3 ExternalConnectionFigures････････････････････････････････････････4-4
4.3.1PhotoCouplerType･･････････････････････････････････････････4-4
4.3.2C-MOSType･････････････････････････････････････････････････4-4
4.4 SpecificationSummaryofInput/OutputSignals･･････････････････････4-5
4.5 WiringProcedure･･････････････････････････････････････････････････4-6
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  ５．INSTLLATION
5.1 DriverInstallation..............................................5-2
5.1.1 Installationplace.........................................5-2
5.1.2 InstallationProcedure....................................5-3
5.2 SteppingMotorInstallation......................................5-3
5.2.1 Installationplace.........................................5-3
5.2.2 InstallationProcedure....................................5-4
5.3 LeadWireInstallation............................................5-5
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  ６．OPERATION
6.1 DrivingSequence..................................................6-2
6.1.1 DrivingSequence...........................................6-2
6.2 Display...........................................................6-3
6.2.1 LEDDisplay..............................................6-3
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７．SETUP
7.1 Overview .........................................................7-2
7.2 SwitchExplanation................................................7-2
7.2.1 FunctionselectDipswitch.................................7-2
7.2.2CurrentSelectSwitchduringOperation(RUN).................7-4
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８．MAINTENANCE
8.1Troubleshooting...................................................8-2
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９．SPECIFICATIONS
9.1Driver............................................................9-2
9.1.1 Specifications.............................................9-2
9.1.2Inputinterface............................................9-3
9.1.3Outputinterface...........................................9-5
9.2SteppingMotor....................................................9-6
9.2.1Commonspecifications......................................9-6
9.3Externalviews...................................................9-7
9.3.1ExternalviewsoftheDriver...............................9-7
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１０．SAFETYSTANDARD
 10.1 ULStandard･････････････････････････････････････････････････････10-2
 10.2 CEMarking････････････････････････････････････････････････････10-2
10.2.1LowVoltageDirective･･･････････････････････････････････10-2
10.2.2EMCDirective･･････････････････････････････････････････10-2
 10.3 InstallationProcedure ･･････････････････････････････････････10-3
 10.4 RecommendedEMCMeasurePartsandInstallationProcedure ･･･････10-4
10.4.1PowerCableWirings････････････････････････････････････10-4
10.4.2WiringsbetweenDriverandController･･････････････････10-4
10.4.3MotorPowerCableWirings･･････････････････････････････10-4
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SAFETY PRECAUTIONS [Observe these precautions]
0-1
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SAFETY PRECAUTIONS
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This chapter summarizes the precautions to ensure
the safe operation of the F series “BS1D200□□□”.
Make sure you read this chapter before operation.
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0.1 Introduction ････････････････････････････････････････ 0-2
0.2 Product Guarantee ･･････････････････････････････････ 0-2
0.3 Meaning of Warning Indications ･･･････････････････････ 0-3
0.4 Cautions on Safety ･･････････････････ ･････････････････ 0-3
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SAFETY PRECAUTIONS [Observe these precautions]
0-2
0.1 Introduction
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The driver and the stepping motor are designed to be used for general industrial equipment.
Therefore, note the following precautions.
•To ensure proper operation, read the Instruction Manual carefully before installation, wiring, and
operation.
•Do not modify the product.
•For installation or maintenance, consult our dealer or authorized agency.
•When using the product for the following purposes, special measures such as system multiplication or
emergency power generator installation should be taken regarding operation, maintenance, and
management of the product. In these cases, consult us.
①Use in medical equipment affecting people's lives.
②Use in equipment that may be lead to physical injury, for example, trains or elevators.
③Use in a computer system that may be socially or publicly influential.
④Use in other equipment related to physical safety or equipment that may affect the functions of
public facilities.
•For use in an environment subject to vibration, for example, on-vehicle use, consult us.
Make sure you read all parts of this manual before use (installation, operation, maintenance, inspection,
etc.) to properly use the equipment and only start using it after completely understanding all aspects, safety
information, and precautions relating to the equipment.
Keep this manual handy after reading it.
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0.2 Product Guarantee
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This product is guaranteed for 1 year after purchase.
However, the following cases fall outside the terms of the guarantee during the
guarantee year and a repair fee must be paid.
①When a mistake is made during use or when caused by unauthorized repair or
modifications
②When the fault is caused by something other than the product purchased
③When it is used outside the specification values
④Additionally, when it is caused by a natural disaster, a disaster, or a secondary
disaster
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 In addition, this guarantee only covers damage done to this product and does not cover
any damage caused by this product.

SAFETY PRECAUTIONS [Observe these precautions]
0-3
0.3Meaning of Warning Indications
The following indications are used in this Instruction Manual to indicate points concerning safety. All of the contents of the
indications are important, so make sure you observe the indications and their contents at all times.
■There are 4 kinds of safety note ranks as follows.
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■There are 8 kinds of safety note symbol displays as follows.
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Type Example display
Symbolic indications of
danger
DANGER,
INJURY
ELECTRIC SHOCK
Symbolic indications
calling attention
CAUTION FIRE BURN
Symbolic indications
prohibiting actions
PROHIBITED
DISASEMBLING
PROHIBITED
Symbolic indications
urging actions
COMPULSORY
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0.4Cautions on Safety
DANGER
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Do not operate the system in an explosive
environment.
Otherwise you may be injured or a fire may
occur.
For the driver's power supply, use a direct voltage
supply where the primary and secondary sides
have reinforced insulation.
Otherwise you may receive an electric
shock.
Do not arrange wires or conduct maintenance work
or inspection when the wires are live. Make sure
you turn the power off more than 5 minutes in
advance.
Otherwise you may receive an electric
shock.
Ask experts to carry out transporting, installing,
wiring, operating, maintaining, and inspecting
procedures.
Otherwise you may be injured or a fire may
occur.
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DANGER
DANGER Incorrect operation may result in dangerous situations which may lead to death or
serious injury.
CAUTION Incorrect operation may result in dangerous situations which may lead to medium
or slight injury or only material damage.
Note that some indications marked as CAUTION may lead to serious
results depending on the situation.
PROHIBITED Indicates what should not be done.
COMPULSORY Indicates what must be done.

SAFETY PRECAUTIONS [Observe these precautions]
0-4
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During operation, never touch rotating parts of the
motor.
Otherwise you may be injured.
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CAUTION
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Perform wiring by referring to the wiring schematics or
the instruction manual.
Otherwise a fire may occur.
As for the cable, do not damage it, do not apply
unreasonable stress to it, do not place any heavy
objects on it, and do not crush it.
Otherwise a fire may occur.
Make sure you read the Instruction Manual before
installing, operating, maintaining, or inspecting, and
follow the instructions detailed in the manual.
Otherwise you may be injured or a fire may
occur.
Do not use the motor and the driver outside their
specifications.
Otherwise you may be injured or material
damage may occur.
Do not use the driver or the motor if they are
damaged.
Otherwise you may be injured or a fire may
occur.
Use the driver and the motor in the combination
specified.
Otherwise a fire or damage may occur.
Note that the driver, the motor, and any peripheral
devices are heated to high temperatures.
Otherwise you may be burnt if you touch
them.
Check which side is up before unpacking.
Otherwise you may be injured.
Check that what you have received is the same as
your order.
Installing the incorrect product may result in injury
to you or damage to the product.
Otherwise you may be injured or damage
may occur.
Do not remove the connector while the power is on.
Otherwise material damage may occur.
Do not measure insulation resistance and dielectric
strength.
Otherwise material damage may occur.
Arrange cables in accordance with the Technical
Standard for Electric Facilities and the Extension
Rules.
Otherwise cables may be burnt and fire
may occur.
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SAFETY PRECAUTIONS [Observe these precautions]
0-5
CAUTION
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Arrange cables correctly and securely.
Otherwise material damage may occur.
Do not shock these units badly.
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Otherwise damage may be caused.
Never install these units where they are exposed to
splashes of water, in corrosive or inflammable gas
atmospheres, or near combustibles.

Otherwise a fire or damage may be
caused.
Choose the distances between the driver, the
inside surface of the control panel, and other
equipment in accordance with the Instruction
Manual.

Otherwise a fire or damage may be
caused.
Make sure you observe the installation direction.
 Otherwise damage may be caused.
Install them in nonflammable materials such as metal.
Otherwise a fire may occur.
While power is being supplied, and for a while after
power has been turned off, do not touch the driver's
radiating fin or the motor etc. because they are
heated to high temperatures.
Otherwise you may be burnt.
When the power is restored after a momentary
interruption, do not approach the system because it
may suddenly start again. (Design the system so that
the operator can remain safe even if it does start
again.)
Otherwise you may be injured.
When any abnormalities occur, stop operating the
system at once.
 Otherwise you may be injured or a fire
may occur.
Do not make extreme adjustment changes as
these can make system operation unstable.
Otherwise you may be injured.
For a trial run, after the operation check, fix the
motor status and separate from the mechanical
system, then install to the machine.
Otherwise you may be injured.
The retention brake is not a shut-down device to
safely secure the machine. Set up a shut down
device to safely secure it on the machine’s side.
Otherwise you may be injured.
When an alarm is generated, before driving remove
the cause of the alarm after safely securing the
machine, and then turn the power supply back on.
Otherwise you may be injured.
Check that the power supply specification is
normal.

Otherwise damage may be caused.
When inspecting and conducting maintenance, note
that the driver’s radiating fin is heated to a high
temperature.
Otherwise you may be burnt.
The operating life expectancy of the electrolytic
capacitor inside the driver is 5 years, providing that the
yearly ambient temperature is 104°F (40°C). It is
recommended to be replaced regularly for
preventative maintenance. The operating life
expectancy of the fuse is 10 years at the yearly
ambient temperature of 104°F (40°C). Regular
replacement is recommended.
Otherwise damage may be caused.

SAFETY PRECAUTIONS [Observe these precautions]
0-6
CAUTION

In case of repair, please contact us.
If you disassemble these units yourself, they may
malfunction.
Otherwise damage may be caused.
During transportation be very careful not to drop or
turn over these units, or serious dangers may occur.
Otherwise you may be injured.
During transportation, do not hold on to the cables
or the motor shaft.
Otherwise you may be injured or damage
may be caused.
Dispose of the driver and the motor as general
industrial waste.

PROHIBITED

Do not store these units where they are exposed to
water, raindrops, hazardous gas, or liquid.
Otherwise damage may be caused.
Do not use the motor’s built-in retention brake for
general braking. The brake may be damaged if used
for this kind of braking.
Otherwise damage may be caused.
Do not overhaul the system.
Otherwise a fire and electric shock may
occur.
Do not remove the nameplate.
COMPULSORY

Store these units where they are not exposed to
direct sunlight and within the specified ranges of
temperature and humidity
Driver: −20℃to ＋70℃，below 90％ＲＨ (no condensation)
Motor: −25℃to ＋80℃，below 90％ＲＨ (no condensation)
Otherwise damage may be caused.
When the Driver is stored for a long period (over 3
years as a guide), please contact us.
When it is stored for a long time, the capacity of the
electrolytic capacitor decreases and a fault may
occur.
Otherwise damage may be caused.
Install an emergency stop circuit outside the
system so that operation can be stopped
immediately and the power supply can be shut off.
Otherwise there is a danger that it could
run out of control, burnout, cause a fire, or
cause secondary damage.
Operate the system within the specified ranges of
temperature and humidity shown below.
Driver temperature: 32°F to 122°F (0°C to +50℃),
Driver humidity: 85% RH or lower (no
condensation)
Motor temperature: 14°F to 122°F (-10°C to
+50°C),
Motor humidity: 90% RH or lower (no
condensation)
Otherwise it may burnout or damage may
be caused.

SAFETY PRECAUTIONS [Observe these precautions]
0-7


1.BEFOREOPERATION
１−1






BEFORE OPERATION




 1.1Precaution on Unpacking ･･･････････････････････････････ 1-2
1.2Confirmation of the Product ･････････････････････････････ 1-2
1.3Precautions on Operation ･･･････････････････････････････ 1-2
1.4How to Read Model Numbers ････････････････････････････ 1-4
1.4.1Model Number of Stepping Motor ･････････････････ 1-4
1.4.2Model Number of Driver ･････････････････････････ 1-5
 1.5Standard Combination ･･･････････････････････････････････ 1-6
1.6Accessories ･･･････････････････････････････････････････ 1-6







1.BEFOREOPERATION
１−2
Please operate this system taking the contents of the following descriptions
into consideration.
1.1 Precaution on Unpacking

When unpacking the driver, do not touch it if your hand is charged with electricity.

1.2 Confirmation of the Product
Check the following after receiving the product. Contact us if any abnormality is detected.
•Check if the model numbers of the stepping motor and the driver match those of the ones
you ordered (the numbers are described after "MODEL" on the main nameplate).
•Check the appearance of the stepping motor and the driver to confirm that they are free
from any abnormality such as breakage or lack of parts.
•Check that all screws on the stepping motor and the driver are tightened properly.

1.3 Precautions on Operation
Be careful of the following during operation.
•At installation, do not give shocks to the stepping motor and the driver, otherwise they may
break.

・Confirm the model number of the driver and make sure to use a power supply of:
Main power supply: 24V DC / 36V ±１０％
Control supply (C-MOS type only): 5V DC ±５％
For the power supply, use a direct voltage supply where the primary and secondary sides
have reinforced insulation.
If a power supply other than the above is used, an accident may occur.

•Turn the power on and off during maintenance and inspection after the safety (such as the
situation of the load) has been completely checked. If the power is turned on or off while the
load is being applied, an accident or breakage may occur.
•Never use this product where corrosive (acid, alkali, etc.), flammable, or explosive liquid or
gas exists to prevent it from deforming or breaking.
•Never use this product where flammable or explosive liquid or gas exists since the
liquid or the gas may be ignited, causing great danger.







Fault !
Gas
Acid/Alkali
Fault!
Explosives
F
ault
!

1.BEFOREOPERATION
１−3
•Use this product within the ambient temperature range from 32°F to 122°F (14°Ｆto 122°F
for the stepping motor) and below the relative humidity limit of 85% (90% limit for the
stepping motor).
•The stepping motor and the driver should be kept away from water, cutting fluid, or
rainwater. Otherwise electric leakage or electric shock may occur.













•Never perform a withstand voltage test or a megger test on the stepping motor or
the driver.
•Refer to “4 Wiring” for details on performing correct wiring. Incorrect wiring may
cause a fault to occur.
•For safe operation, make sure you install a surge absorber on the relay,
electromagnetic contactor, induction motor, and brake solenoid coils.

122°F
32°F Fault
!
Fault
!

1.BEFOREOPERATION
１−4

 1.4 How to Read Model Numbers

1.4.1 Model Number of Stepping Motor
 １０３□□□□□−□□□□

１．Motor series name

２．Type
Ｈ･･･High torque motor

３．External dimensions
３２･･･□２８７１･･･□５６
５２･･･ □４２  ７８･･･ □６０
 ６７･･･ □５０

４．Motor size (length)

５．Winding wire specifications

６．Output axis type, option


 ＳＨ□□□□−□□□□

１．Motor series name

２．Basic step angle
 １･･･０．９°

３．External dimensions
４･･･□４２６･･･□６０

４．Motor size (length)

５．Winding wire specifications
５２･･･２Ａ/phase

６．Output axis type, option
10 to 39･･･Dual axis40 to 99･･･Single axis

1.BEFOREOPERATION
１−5
 1.4.2 Model Number of Driver
ＢＳ１Ｄ２００Ｐ００

１．2 phase bipolar

２．Standard

３．Design order

４．Main circuit supply power supply
Ｄ･･･ 24V DC / 36V

５．Motor current
２００･･･ 2A/phase

６．Interface
Ｐ･･･Photo coupler
Ｃ･･･C-MOS

７．Individual specification
00 to 09･･･ Connector type standard product
10 to 19･･･ Terminal block type standard product
20 to 39･･･ Standard base product


1.BEFOREOPERATION
１−6

1.5 Standard Combination
The following shows combinations of stepping motors and drivers.
If the combination is different, it does not drive properly.

Standard combination of F Series “BS1D200□□□”
Motor flange
size Single-axis shaft Dual-axis shaft Basic step angle Rated current
103H3205-5770 103H3205-5730 1.8° 1A
□28mm 103H3215-5770 103H3215-5770 1.8° 1A
103H5205-5240 103H5205-5210 1.8° 1A
103H5208-5240 103H5208-5210 1.8° 1A
103H5210-5240 103H5210-5210 1.8° 1A
SH1421-5241 SH1421-5211 0.9° 2A
SH1422-5241 SH1422-5211 0.9° 2A
□42mm
SH1424-5241 SH1424-5211 0.9° 2A
103H6701-5040 103H6701-5010 1.8° 2A
□50mm 103H6703-5040 103H6703-5010 1.8° 2A
103H7821-5740 103H7821-5710 1.8° 2A
103H7822-5740 103H7822-5710 1.8° 2A
103H7823-5740 103H7823-5710 1.8° 2A
SH1601-5241 SH1601-5211 0.9° 2A
SH1602-5241 SH1602-5211 0.9° 2A
□60mm
SH1603-5241 SH1603-5211 0.9° 2A



1.6 Accessories
There are no accessory parts for the F Series “BS1D200□□□”.

2．FUNCTIONS AND FEATURES
2−1




FUNCTIONS AND FEATURES
2.1 Built-in Functions ･････････････････････････････････････ 2-2
2.2 Features ････････････････････････････････････････････ 2-3
 