Sanyo CDP-865 User manual

IFILE No. I
L
Service Manual Portable Compact Disc CDP-865 (XE)(UK)
Player CDP-865CR (UK)(AU)
CDP-905 (XE)(SS)
CDp-905CR (UP)
PWM-800CR (us)
L
Specifications
(CD player Section)
Channels .............................. 2channels
SIN ratio ............................... 60 dB
Wow &Flutter ....................... Below measurable limit
Sampling frequency .............44.1 kHz
D/A Converter ...................... l-bit
Pickup light source ............... Semiconductor laser
Pickup wavelength ............... 790nm
Laser output ......................... Continuous wave max. 0.5mW
(General)
Maximum Output .................. 15mW +15mW
Power Supply
AC Adaptor ........................ 120V/60Hz(CA)
230V/50Hz(XE,UK)
230V -240V/50Hz(AU)
115V/230V,50/60Hz(SS)
DC ...................................... 3V :Using two AA(HP-7) batteries
3V: Using the rechargeable nickel+adminum battery
12V: Using the cigarette lighter adaptor(CR)
L. Dimensions .......................... Approx. 5.2” x1.2” x6“ 132.5 x30x 152.5 mm(W xHxD)
Weight .................................. Approx. 9oz. 235g (without batteries)
Specifications subject to change without notice.
PRODUCT CODENo.
18401203 PWM-800CR (us)
18401204 CDP-865 ;:;
18401205 CDP-865
18401206 CDP-865CR (UK)
16401208 CDP-865CR (AU)
18401304 CDP-905CR (UK)
18401305 CDP-905 ()(E)
18401306 CDP-905CR (AU)
16401307 CDP-905 (ss)
18401308 CDP-905CR (CA)
REFERENCE No. SM580938

LASER BEAM SAFETY PRECAUTIONS
●Pickup that emits alaser beam is used on this CD section.
CAUTION :
THIS PRODUCT CONTAINS ALOW POWER LASER
DEVICE, TO ENSURE CONTINUES SAFETY DO NOT
REMOVE ANY COVERS OR AITEMPT TO GAIN
ACCESS TO THE INSIDE OF PRODUCT.
REFER ALL SERVICING TO QUALIFIED PERSONNEL.
UK,XE,AU &SS
DC =3V 2“AA” SIZE BATTERY
6V AC ADAPTOR
SANYO Electric Co., Ltd. made in CHINA
/
800CFUUSonly
PRODUCT COMPLIES WITH DHHS RULES 21
CFR SUBCHAPTER J.PART 1040,10 AT DATE OF MANUFACTURE.
I~1-1 ,SAN’fO<HO,DAITOClll’, OSAKA, JAPAN
MANUFACTURED
MANUFACTURER:
800CFUUSonly
UK,XE,AU &SS
A
CAUTION -INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL -USYNLIG LASER STRALING VED ABNING, NAR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG~ UDS
LETTELSE
FOR STR~LING.
VARNING -OSYNLIG LASER STRALNING NAR DENNA DEL AR
6PPNAD
OCH SPiiRR AR URKOPPLAD. STR~LEN AR FARLIG.
VORSICHT -UNSICHTBARE LASERSTRAHLUNG TRllT AUS,
WENN
DECKEL GEbFFNET UND WENN SICHERHEITSVERRIEGELUNG
UBERBRUCKT 1ST. NICHT, DEM STRAHL AUSSETZEN.
VARO! Avattaessa ja auojalukitqs ohitettaessa oiet aittiina
n~kym~ttbmaiie Iaaarai!teilylie. Ai~ katao Waaaen.
—
UK,XE,AU &SS
-1-

REMOVAL AND INSTALLATION
●Disconnect the AC adaptor’s plug.
●Remove the batteries.
L●All wiring should be returned to the original position after work is completed.
a. CABINET, BOTTOM
b. CABINET TOP
c. CD LID
L
OPEN /CLOSE BUITON
d. CD MECHANISM
e. CD P.W,,BO
f. WIRING LAYOUT
RED PLUG
CUSHION
BLUE PLUG
WHITE PLUG
.UE
L
-2-

EXPLODED VIEW
-&la ./””
15
1,/’
/
,,
31
27
Y
-3-

PARTS LIST
L
i
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
SYMBOL AIN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF
SPECIAL SIGNIFICANCE. WHEN REPIACING ACOMPONENT IDENTIFIED BY A,USE ONLY THE REPLACEMENT PARTS DESIGNATED,
OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST
IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION :Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Regular type resistors are less than 1/4W carbon and chip type and Oohm chip resistors.
Regular type capacitors are less than 50V and less than 1000ILF of Ceramic and chip type and Electrolytic type.
N.S.P :Not available as service parts.
PACKING &ACCESSORY CABINET &CHASSIS
REF. NO. PART NO.
A6450315695
A6450307041
A6450340017
A6450340024
A6450315725
A6450340048
A6450341595
6450340604
6450340598
6450340581
6450340567
6450340611
6450340628
6450341670
6450341663
6450341656
6450341687
6450340468
6450340369
6450340338
6450340345
6450340406
6450340352
6450340376
6450340383
6450340390
6450341632
6450341649
6450338991
6450315756
6450340871
6450307065
DESCRIPTION
CIGAREITE ADAPTOR, DC12V/DC6V
500mA (865CR,800CR,905CR)
CAR CASSETTE ADAPTOR, CD2
(865CR,800CR,905CR)
AC ADAPTOR, DPS41201 OAC240V
50Hz DC6V (865CFVAU,905CR/AU)
AC ADAPTOR, DEN41 1403 AC230V
50Hz DC6V (865/XE,905/XE)
AC ADAPTOR, DPX41201 OAC120V
60Hz (905CFUCA,800CFVUS)
AC ADAPTOR, E7-41 09-1 AC230V 50Hz
DC6V (865/UK,865CFUUK,905CFUUK)
AC ADAPTOR (905/SS)
MASTER CARTON (905CIWCA)
MASTER CARTON (905CR/AU)
MASTER CARTON (865/XE)
MASTER CARTON (865CFUAU)
MASTER CARTON (905CWUK)
MASTER CARTON (905/XE)
MASTER CARTON (865/UK)
MASTER CARTON (865CFWJK)
MASTER CARTON (800CR/US)
MASTER CARTON (905/SS)
CARRYING CASE WIBELT
(865/XE,865CFUAU,905/XE,905CR/AU,
905/SS,905CR/UK)
OWNER’S MANUAL (865/XE)
OWNER’S MANUAL (865CR/AU)
OWNER’S MANUAL (865CFWJK)
OWNER’S MANUAL (905/XE)
OWNER’S MANUAL (865/UK)
OWNER’S MANUAL (905CFUAU)
OWNER’S MANUAL (905CFVCA)
OWNER’S MANUAL (905CR/UK)
OWNER’S MANUAL (800CFUUS)
OWNER’S MANUAL (905/SS)
REMOTE CONTROL UNIT (RB-545)
(865/UK,865/XE,905/XE,905CR/AU,
905/SS,905CR/UK)
HEADPHONE
(905CWCA,800CFUUS)
EARPHONE, CBX15 16 OHM
MAX.60mW “L”TYPE
(865/UK,865/XE,865CFUAU,865CR/UlK,
905/xE,905/ss,905cR/uK,905cR/cA)
PATCH CORD, 6FT W/2X RCA
PLIG 3.5mm
REF. NO.
1
2
2
2
3
3
4
4
5
5
6
6
7
8
9
10
10
10
11
12
15
16
17
19
21
22
23
PART NO.
6450340185
6450340178
6450340208
6450341625
6450340772
6450341724
6450340802
6450341731
6450340819
6450341748
6450340826
6450341755
6450340789
6450340796
6450340222
6450340833
6450340765
6450341717
6450340307
6450340130
6450340734
6450340215
6450340727
6450340710
6450340291
6450340314
6450340264
.
DESCRIPTION
CD DOOR LENS MLD. CLEAR W/HOT
STAMP(SILVER)
CD DOOR MOULDED LIGHT GRAY
WISPRAY;SILVER
(865/UK,865/XE,865CR/AU,865CR/UK,
800CFWJS)
CD DOOR MOULDED LIGHT GRAY
W/SPRAYGOLD
(905/xE,905cR/Au,905cR/uK,905/ss,
905CFUCA)
CD DOOR MOULDED (800CFVUS)
“FUNCTION KNOB MOULDED LIGHT
GRAY W/SPRAY(EXCEPT 800CRWS)
“FUNCTION KNOB MOULDED
(800CFUUS)
‘STOP KNOB MOULDED LIGHT GRAY
WISPRAY(EXCEPT 800CRIUS)
“STOP KNOB MOULDED (800CR/US)
“PLAY/PAUSE KNOB MOULDE LIGHT
GRAY W/SPRAY(EXCEPT 800CR/US)
“PLAY/PAUSE” KNOB MOULDE
(800CFUUS)
“SKIP/SEARCH KNOB MOULD LIGHT
GRAY W/SPRAY(EXCEPT 800CWUS)
“SKIP/SEARCH KNOB MOULD
(800CFUUS)
KNOB COVER (L) MOULDED LIGHT
GRAY ABS
KNOB COVER (R) MOULDED LIGHT
GRAY ABS
DISPLAY COVER PVC 0.5MM
OPEN KNOB MOULDED LIGHT GRAY
(865/UK,865/XE,865CFUAU,865CR/UK)
OPEN KNOB MOULDED LIGHT GRAY
(905/xE,905cR/Au,905cFucA,
905CFWJK)
OPEN KNOB MOULDED (800CR/US)
CD DOOR SPRING (1AD2SPFO013-A)
TOP CABINET MOULDED DARK GRAT
ABS
OPEN KNOB LEVER MOULDED BLACK
POM
CUSHION RUBBER 67-0058-19
“DM-5000”
FUNCTION KNOB ADAPTOR
MOULDED BIACK POM
SKIP/SEARCH KNOB ADAPTORULDED
BLACK POM
SPRING PLATE (+-) (1AD2S2FO050)
RECHARGE SPRING (1AD2TEF0120)
SPRING PLATE (+) (1AD2S2AOO01)
-4-

PARTS LIST
REF. NO. PART NO.
25 6450340741
25 6450341694
26 6450340758
26 6450341700
27 6450340147
27 6450341601
28 6450340154
28 6450341618
31 6450340666
32 6450340277
FIXING PARTS
REF. NO. PART NO.
Yol 6450340253
Y02 6450340260
CD P.W.BOARD ASSY
REF. NO.
71
A1501
B1701
B1702
B1801
B1802
B1901
B1902
C1309
C1409
CN101
CN141
CN142
CN143
CN191
CN192
CN193
D1401
D1412
D1421
D1422
D1423
D1501
PART NO.
6450338964
6450340239
6450340161
6450340642
6450339035
6450339035
6450339035
6450339035
6450339035
6450339035
6450339271
6450339264
6450340703
6450340673
6450340697
6450340680
6450340093
6450340116
6450340109
6450339530
6450339486
6450339516
6450339530
6450339479
6450340550
DESCRIPTION
“HOLD/ON-OFP’KNOB MOULDED
GRAYABS(EXCEPT 800CFWJS)
“HOLD/ON-OFF’’KNOB MOULDED
(800cR/us)
“FLAT-A-B KNOB MOULDED GRAY
ABS(EXCEPT 800CFUUS)
“FLAT-A-B KNOB MOULDED
(800cR/us)
BOTTOM CABINET MOULDED DARK
GRAY(EXCEPT 800CR/US)
BOTTOM CABINET MOULDED
(800CRIUS)
BATTERY DOOR MOULDED DARK
GRAY ABS(EXCEPT 800CR/US)
BATTERY DOOR MOULDED
(800CRIUS)
CD MECHANISM KSM-542AAA
FIBRE WASHER 3.2X7X 0.4
DESCRIPTION
TAPPING SCREW 1.4 X3.5 KH/TB
TAPPING SCREW 2X10 TB\BLK-ZN
DESCRIPTION
P.C.B. MAIN BOARD 164X124mm
ASSY (N.S.P)
LCD SHEET (1AD2DES01 68)
LCD BRACKET MOULDED WHIT ABS
LCD DISPLAY HLC8642-,LCD
DISPLAY HLC8842-0134
SMD INDUCTOR 1000OHM
MM22012Y1 028 TOOO
SMD INDUCTOR 1000OHM
MM22012Y1028 TOOO
SMD INDUCTOR 1000OHM
MM22012Y1 028 TOOO
SMD INDUCTOR 1000OHM
MM22012Y1 028 TOOO
SMD INDUCTOR 1000OHM
MM22012Y1 028 TOOO
SMD INDUCTOR 10000HM
MM22012Y1 028 TOOO
TANTALUM CAP. 47 UF 4V
TANTALUM CAP. 22 UF 4V
HEADER 15 PIN RA FFC/SMT TYPE
1.OP 00-62
HEADER 2PIN ST 1.5MM PITCH(P/N
B2B-ZR)
HEADER 2PIN ST (RED) 1.5MM PITCH
HEADER 2PIN ST (BLUE) 1.5MM
PITCH
STEREO JACK 3.5MM TC36-072-
01 (BLACK)
HEADPHONE JACK
1AV4J12B151 ON(EX)
DC POWER JACK TC1 6-099-0
DIODE RB160L-40 (CHIP SIZE)
DIODE DAP202K (CHIP SIZE)
ZENER DIODE 4.7V UDZ4.7B(CHIP
SIZE)
REF. NO.
D1502
D1503
D1504
D1511
D1597
D1701
D1801
D1901
D1902
D1903
D1941
IC131
IC141
IC145
IC146
IC147
IC151
IC191
IC192
IC198
IC199
L1301
L1302
L1401
L1431
L1501
L1913
L1914
L1915
L1931
Q1303
Q1306
Q1401
Q1402
Q1403
Q1404
Q1405
Q1421
Q1422
Q1423
Q1424
Q1425
Q1426
Q1431
Q1433
Q1461
Q1501
Q1505
Q1507
Q1701
Q1702
Q1721
Q1801
Q1802
DIODE RB160L-40 (CHIP SIZE) Q1821
ZENER DIODE 8,2V +/-5yo “ROHM S1501
LED CL-170YG-CD-T (CHIP SIZE) S1502
PART NO.
6450340550
6450340550
6450340550
6450339509
6450339523
6450339523
6450339523
6450339523
6450339493
6450339493
6450339530
6450339417
6450339424
6450339431
6450339394
6450339462
6450339448
6450339455
6450339387
6450339400
6450339400
6450339028
6450339028
6450339042
6450339059
6450339028
6450339028
6450339011
6450339028
6450339035
6450339936
6450339998
6450339912
6450339912
6450339943
6450339943
6450339943
6450339950
6450339943
6450339950
6450339936
6450339967
6450339943
6450339967
6450339974
6450339998
6450339981
6450339943
6450339912
6450339929
6450339929
6450339998
6450339929
6450339929
6450339998
6450340062
6450340062
DESCRIPTION
LED CL-170YG-CD-T (CHIP SIZE)
LED CL-1 70YG-CD-T (CHIP SIZE)
LED CL-1 70YG-CD-T (CHIP SIZE)
DIODE DAN202K (CHIP SIZE)
ZENER DIODE 10V UDZ1OB
(CHIP SIZE)
ZENER DIODE 10V UDZ1OB
(CHIP SIZE)
ZENER DIODE 10V UDZ1OB
(CHIP SIZE)
ZENER DIODE 10V UDZ1OB
(CHIP SIZE)
DIODE BVA99 (CHIP SIZE)
DIODE BVA99 (CHIP SIZE)
DIODE RB160L-40 (CHIP SIZE)
I.C. CHIPS BA6387K
I.C. CHIPS BA6894K
I.C. CHIPS BU9321 KS
I.C. CHIPS SM5902AF
I.C. CHIPSGM71V17400CT 3.3V
(905,905CR)
I.C. CHIPS BU34581-07
I.C. CHIPS SM5877AM,I.C. CHIPS
SM5877AM
I.C. CHIPS LA 4533 M,I.C. CHIPS LA
4533M
I.C. CHIPS MSM51V4400-70SJ
(865,865CR,800CR)
I.C. CHIPS MSM51V4400-70SJ
(865,865CR,800CR)
SMD INDUCTOR COIL 10 UH
SMD INDUCTOR COIL 10 UH
CHOKE COIL 33 UH 8X5.5
CHOKE COIL 80 UH SPL
SMD INDUCTOR COIL 10 UH
SMD INDUCTOR COIL 10 UH
SMD INDUCTOR COIL 2.2 UH
SMD INDUCTOR COIL 10 UH
SMD INDUCTOR 1000 OHM MM
TR 2SB815-B6-TB
TR DTC114TKA
TR FET 2SK1828-TE85L
TR FET 2SK1828-TE85L
TR DTC114EKA
TR DTC114EKA
TR DTC114EKA
TR 2SB1424-Q-TIO1
TR DTC114EKA
TR2SB1424-Q-T101
TR2SB815-B6-TB
TR2SD1628-F-TD
TR DTC114EKA
TR 2SD1628-F-TD
TR 2SC2412KR
TR DTC114TKA
TR 2SA1037AKR
TR DTC114EKA
TR FET 2SK1828-TE85L
TR2SD1048-X7-TB
TR2SD1046-X7-TB
TR DTC114TKA
TR2SD1048-X7-TB
TR2SD1048-X7-TB
TR DTC114TKA w
TACT SWITCH SKQNAL (1OOGF)
TACT SWITCH SKQNAL (1OOGF)
d
-5-

PARTS LIST
L
L
REF. NO.
S1503
S1504
S1505
S1506
S1507
S1511
S1513
S1921
VR131
VR191
X1501
X1901
PART NO.
6450340062
6450340062
6450340062
6450340062
6450340062
6450340079
6450340055
6450340086
6450340123
6450339547
6450339288
6450339295
DESCRIPTION
TACT SWITCH SKQNAL (1OOGF)
TACT SWITCH SKQNAL (1OOGF)
TACT SWITCH SKQNAL (1OOGF)
TACT SWITCH SKQNAL (1OOGF)
TACT SWITCH SKQNAL (1OOGF)
SLIDE SWITCH SK1225 RG2(S) 1P2T
PUSH SWITCH SPPB51
SLIDE SWITCH SSSS2239002P3T
SEMI-FIXED RH03A3CJ4X1 DA
ROTARY VOLUME RK14J12AOOOPA
10KBX2’’ALPS”
CERAMIC RESONATOR 4.19 MZ(3PIN)
CERAMIC RESONATOR (2 PIN)
CSA16.93MXZ040
IC BLOCK DIAGRAM &DESCRIPTION
ICI 45 BU9321KS(Servo signal procesor)
I I I I ~+ ,“ I
IC192 LA4533M(Head-phone amp.)
POWER ‘MUTE
-+
MUTE
SWITCH CIRCUIT 10 SWITCH
‘EF9--=~vcc
-6-

lC BLOCK DIAGRAM &DESCRIPTION
ICI 31 BA6387K(CD Head amp.)
B
D
A
c
FEB
FE
VB
E
2k
EFM
MIRR
DEFECT
Fs
FIX
FLJH
FOK
TE
SC
IC191 SM5877AM(D/A convertor)
MODE
ATCK
MUTE
RSTN
0s
Ovss
Ovoo
lSTN
101
AVOOL
LRCI BcJKr 01
—
LO ,WS5 RO
ICI 41 BA6894K(4ch Driver)
i:11 I I I I A
J
START :
OFF’
Hvcc
i
U_K
—
co
“b-
+
1
0
II-h
OVER CURRENT t
T
J- ii%”-
4
1U4
17 FU
1Vs
4
PRE-DRIVER
PowER
lV.SW2
!!!3
1AWX
+
13 W
1V9ml
11
B
-7-
—

WIRING CONNECTION
L
1CD I?W.B
o
WHITE
/
FromSPINDLE MOTOR
RED
,FromSLED MOTOR
/BLUE
/From LIMIT SWITCH
CN193
EXT DC 6V
%
sly
OPEN/CLOSE
CHARGE
FLATHA *B
S.E.S VR191 CN192 CN191
‘o&E PHONES LINE
OUT
L
-8-

WIRING DIAGRAM
TOP VIEW
—
-9-

WIRING DIAGRAM
L
-1o-

SCHEMATIC DlAGRAM(865series)
(865/UK, 865/XE, 865CWUK, 865CR/AU &PWM-800CR/US) *
2;
?!
*
*
I
If“15&--
TITfl ,1 1 I I w, 1
...............?%y
Pm-w -
w1
IC131
BA6387K ....
... :d&
,1I
., .,. . . .
a%’=’ 1 1 1
~++-tl++llkdl
II
—
II i11.. 1I
fIFP
I1 1 1 1 1 1 1 1 [
111 1!1
A,
111-.-. .—..
“,L,
,M I
111 I,
This is abasic schematic diagram. -11-

f
I1I I $I , , I 11 1 1 [1 1
k+
...
I1
1 ,7(.’‘“-.J
w? R
TYIf I
C!*3 wy~ I I ~,
I1 1
~1 1 1 1
t4
%
!2
1
II“a
-
“IT
1/~I
........ .............................................................
/ / / \

SCHEMATIC DlAGRAM(905series)
(905/XE, 905CR/AU, 905/SS, 905CR/CA &905CR/UK)
......__.ya’
P=* -~
I1
IC131
BA6387K
1
1’ T,1’ L, , LA1
r1111 III Ill, 1 1 rI
It-k
!=+=
J
II
0
.%
1
——
This is abasic schematic diagram. -13-

DlAGRAM(905series)
I&
.-.
.
0
●
t
—
I
F’
[—
&* ,
.... I I I 1- IIIL =4
tp
I I [I I 1I
,,,, 11
:<.{ II
11111
I i I I
—+, II I [
I I ~S,., —1
W5s-n
m
W-A
m
v%?
.“.
I:;
*------ ---
+------R K,-W1l
B
4
‘t%
1
t
1
I
1
r~123456789$1
A1501 LCD
.,,,
--i-t I
-14-

d
SANYO Technosound Co., Ltd
Osaka Japan
Ott./’959505O NS Printed in Japan