Sanyo Aspire 7552G User manual

Name of Sample
Consignor
Manufacturer
Test Method
Criterion
Appearance
Test Date
Sample Number
Test Items
Conclusion
United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Black rectangular parallelepiped
2010/01/07 - 2010/01/22
24
Altitude simulation, Thermal test, Vibration test, Shock test, External short
circuit, Overcharged
The sample has passed the items of UN38.3.
Date:March 09,2010
Sanyo Test Report
Lithium Ion Battery 3UR18650-2-T0638
SANYO Energy(Suzhou) CO.,LTD
SANYO Energy(Suzhou) CO.,LTD
United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Remark
Consignor Address
Sanyo Energy(Suzou) Co.,Ltd.
Check
Certification by Similar Model: 3UR18650-2-T0627
Ratio of (3UR18650-2-T0638)/(3UR18650-2-T0627)
[+]=100%, [-]=100%, [Electrolyte]=100%
No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province
215165, China
Approval Writing
CONFIDENTIAL

Presence of
Presence ofPresence of
Presence of
change
changechange
change
－
－
－
－
T2：Thermal Shock
(Repetition of high temp.
and low temp.)
・Crimped part, Gasket (Cell)
・Gas Release Vent, Cell Case (Cell)
・Finished state of Wound Electrodes (Cell)
・Pack (Plastic) Case
・Holding Member(Insulator, Insulation Tape, Both Sides Tape)
・Coating materials
T3：Vibration
(Vibration load)
・Finished state of Wound Electrodes (Cell)
・Electric wiring member
・Electronic Parts on a circuit board
・Cell Holding Member (Adhesive, Both Sides Tape, Lib of
Plastic Case )
T4：Shock(Shock load) ・Wiring Member
・Electronic Parts on a circuit board
・
Cell Holding Member
(
Adhesive
,
Both Sides Tape
,
Lib of
Target
model
which is not a new type
3UR18650-2-T0638
Test Item (Function)
Test Item (Function)Test Item (Function)
Test Item (Function) The element which is given influence
The element which is given influenceThe element which is given influence
The element which is given influence
T1：Altitude Simulation
(Decompression load)
・Crimped part, Gasket (Cell)
・Gas Release Vent, Cell Case (Cell)
・Pack (Plastic) Case
・Holding Member(Insulator, Insulation Tape, Both Sides Tape)
・Coating materials
Date:March 09,2010
Ｂ：Checklist for Judging New Type Battery or not
Confirmation of presence of change in “The element which is given influence”
（Change ⇒ ○、 No change ⇒ －）
When there is no change in all items, it is NOT considered to be a New Type Battery.
Model which UN regulation test has completed 3UR18650-2-T0627
－
－
－
－
New・Not new
Sanyo Energy(Suzou) Co.,Ltd.
Check
Judgment result New Type or not
approval Writing
T5：External Short
Circuit(Short current)
・Over-voltage Protection
・Current Control Device
・Safety Device of cell (Cell)
・Lead Tab
T6(Cell)：Impact(Crash load) ・Separator (Cell)
・Insulation State in a cell (Cell)
T7(Pack)：Overcharge(Charge
load）
・Overcharge Protection
・Thermal Device
・Safety Device of cell (Cell)
・
Cell Holding Member
(
Adhesive
,
Both Sides Tape
,
Lib of
Plastic Case )
・Finished state of Wound Electrodes (Cell)

Manual of Tests and Criteria
(38.3 Lithium batteries)
No.
Ｔ１
Ｔ２
Ｔ３
Ｔ４
Ｔ５
Ｔ６
Ｔ７
Ｔ８
Test item
Altitude simulation
Thermal test
Vibration
Shock
External short circuit
Impact
Overcharge
Forced discharge
Test
results Note
Item Nominal value Note
We declare the above : The test result mentioned above was checked according to UN test.
Number of test batteries
First cycle
fully charged
4 batteries
First cycle
fully Discharged
4 batteries
After 50 cycles
fully charged
4 batteries
After 50 cycles
fully discharged
4 batteries
First cycle 50% charged
First cycle fully charged 4 batteries
For cell only
After 50 cycles,fully discharged
After 50 cycles,fully charged 4 batteries
5 cells for cylindrical cell,
10 cells for prismatic cell, 10 cells for prismatic cell,
5 cells for cylindrical cell,
5 cells for coin cell. 5 cells for coin cell.
Lithium equivalent content
(Manual of Tests and Criteria ST/SG/AC.10/11/Rev.4, PartIII,sub‑section 38.3)
5.4 g
AS10D3E
Mar.09.2010
Nominal voltage
Watt‑hour rating
Lithium ion battery Specification
：
：
：
Customer Model
For battery only
For cell only
E1004220
Pass
Pass
Pass
Pass
Pass
Pass
Pass
−
Sanyo Product Code
Sanyo Model F12431010 3UR18650‑2‑T0638
Certificate of UN test for Lithium ion battery
11.1 V
66 Wh

Test item
Package Drop Test
Note
Item Nominal value Note
Pass
Test results
The package shall be dropped from 1.2meter
high onto a concrete surface ( flat and horizontal )
with five orientations (drop once a sample);
(1)flat on the bottom,(2)flat on the top,(3)flat on the
long side, (4)flat on the short side, (5)on a corner
We declare the above : The test result mentioned above was checked according to UN test.
(Model Regulations ST/SG/AC.10/1/Rev.15, Special Provision188)
Lithium equivalent content
5.4 g
AS10D3E
Mar.09.2010
Nominal voltage
Watt‑hour rating
Lithium ion battery Specification
：
：
：
Customer Model
E1004220
Sanyo Product Code
Sanyo Model F12431010
3UR18650‑2‑T0638
Certificate of Package Drop Test for Lithium ion battery
11.1 V
66 Wh

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item: Altitude simulation (T1) P 3/10
2.Test Purpose: This test simulates air transport under low-pressure conditions
3.Test Procedure:
Test cells and batteries shall be stored at a pressure of 11 6kPa or less for at least six hours at ambient
temperature(20±5℃)
SANYO Internal Procedure:
As above
4.Test Requirements:
No mass loss(less than 0 1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%
The requirement relating to voltage is not applicable to test batteries at fully discharged states
.Test Date:
2010/1/7
2010/1/7
6.Test Data
Before test
After test
Before test
After test
1 327 73 327 78 0 015 12 95 12 94 99 9 0 PASS
2 328 58 328 69 0 033 12 97 12 96 99 9 0 PASS
3 328 44 328 46 0 006 12 97 12 97 100 0 0 PASS
4 328 30 328 42 0 037 12 95 12 95 100 0 0 PASS
5 327 63 327 42 0 064 0 PASS
6 328 29 327 99 0 091 PASS
7 328 08 328 10 0 006 0 PASS
8 328 15 328 26 0 034 0 PASS
9 328 60 328 56 0 012 12 97 12 97 100 0 0 PASS
10 328 67 328 67 0 000 12 96 12 96 100 0 0 PASS
11 327 57 327 32 0 076 12 97 12 97 100 0 0 PASS
12 327 89 328 02 0 040 12 97 12 97 100 0 0 PASS
13 327 33 327 37 0 012 0 PASS
14 327 78 328 02 0 073 0 PASS
15 328 51 328 65 0 043 0 PASS
16 328 31 328 36 0 015 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
After 50
cycles
ending in
fully
charged
states
After 50
cycles
ending in
fully
discharged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item: Thermal Test (T2) P 4/10
2.Test Purpose: This test assesses cell and battery seal integrity and internal electrical connections The test
is conducted using rapid and extreme temperature changes
3.Test Procedure:
Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2℃, followed
by storage for at least six hours at a test temperature equal to -40±2℃The maximum time internal between
test temperature extremes is 30 minutes This procedure is to be repeated 10 times, after which all test cells
and batteries are to be stored for 24 hours at ambient temperature (20 ±5℃) For large cells and batteries the
duration of exposure to the test temperature extremes should be at least 12 hours
SANYO Internal Procedure:
As above
4.Test Requirements:
No mass loss(less than 0 1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%
The requirement relating to voltage is not applicable to test batteries at fully discharged states
.Test Date: 2010/1/8-2010/1/14
6.Test Data
Before test
After test
Before test
After test
1 327 78 327 57 0 064 12 94 12 73 98 4 0 PASS
2 328 69 328 50 0 058 12 96 12 70 98 0 0 PASS
3 328 46 328 28 0 055 12 97 12 75 98 3 0 PASS
4 328 42 328 24 0 055 12 95 12 74 98 4 0 PASS
5 327 42 327 22 0 061 0 PASS
6 327 99 328 10 0 034 0 PASS
7 328 10 327 92 0 055 0 PASS
8 328 26 328 08 0 055 0 PASS
9 328 56 328 41 0 046 12 97 12 77 98 5 0 PASS
10 328 67 328 49 0 055 12 96 12 79 98 7 0 PASS
11 327 32 327 35 0 009 12 97 12 79 98 6 0 PASS
12 328 02 327 89 0 040 12 97 12 80 98 7 0 PASS
13 327 37 327 17 0 061 0 PASS
14 328 02 327 83 0 058 0 PASS
15 328 65 328 67 0 006 0 PASS
16 328 36 328 18 0 055 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
After 50
cycles
ending in
fully
charged
states
After 50
cycles
ending in
fully
discharged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item: Vibration (T3) P 5/10
2.Test Purpose: This test simulates vibration during transport
3.Test Procedure:
Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a
manner as to faithfully transmit the vibration The vibration shall be a sinusoidal waveform with a logarithmic sweep
between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes This cycle shall be repeated 12 times for a
total of 3 hours for each of three mutually perpendicular mounting positions of the cell One of the directions of
vibration must be perpendicular to the terminal face
The logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1gn is maintained until 18 Hz is
reached The amplitude is then maintained at 0 8 mm(1 6 mm total excursion) and thefrequency increased until a
peak acceleration of 8gn occurs (approximately 50Hz) A peak acceleration of 8 gn is then maintained until the
frequency is increased to 200Hz
SANYO Internal Procedure:
As above
4.Test Requirements:
No mass loss(less than 0 1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%
The requirement relating to voltage is not applicable to test batteries at fully discharged states
.Test Date: 2010/1/15-2010/1/18
6.Test Data
Before test
After test
Before test
After test
1 327 57 327 66 0 027 12 73 12 72 99 9 0 PASS
2 328 50 328 63 0 040 12 70 12 68 99 8 0 PASS
3 328 28 328 50 0 067 12 75 12 74 99 9 0 PASS
4 328 24 328 46 0 067 12 74 12 73 99 9 0 PASS
5 327 22 327 47 0 076 0 PASS
6 328 10 328 37 0 082 0 PASS
7 327 92 328 06 0 043 0 PASS
8 328 08 328 13 0 015 0 PASS
9 328 41 328 44 0 009 12 77 12 77 100 0 0 PASS
10 328 49 328 59 0 030 12 79 12 79 100 0 0 PASS
11 327 35 327 40 0 015 12 79 12 78 99 9 0 PASS
12 327 89 327 96 0 021 12 80 12 79 99 9 0 PASS
13 327 17 327 40 0 070 0 PASS
14 327 83 327 99 0 049 0 PASS
15 328 67 328 66 0 003 0 PASS
16 328 18 328 19 0 003 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
After 50
cycles
ending in
fully
charged
states
After 50
cycles
ending in
fully
discharged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item: Shock (T4) P 6/10
2.Test Purpose: This test simulates possible impacts during transport
3.Test Procedure:
Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all mounting
surfaces of each test battery Each cell or battery shall be subjected to a half-sine shock of pack acceleration of 150 g n
and pulse duration of 6 milliseconds Each cell or battery shall be subjected to three shocks in the positive direction
followed by three shocks in the negative direction of three mutually perpendicular mounting positions of the cell or
battery for a total of 18 shocks
However, large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of 50 g n and pulse
duration of 11 milliseconds Each cell or battery is subjected to three shocks in the positive direction followed by three
shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18
shocks
SANYO Internal Procedure:
As above
4.Test Requirements:
No mass loss(less than 0 1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%
The requirement relating to voltage is not applicable to test batteries at fully discharged states
.Test Date: 2010/1/19
6.Test Data
Before test
After test
Before test
After test
1 327 66 327 69 0 009 12 72 12 72 100 0 0 PASS
2 328 63 328 60 0 009 12 68 12 67 99 9 0 PASS
3 328 50 328 46 0 012 12 74 12 74 100 0 0 PASS
4 328 46 328 27 0 058 12 73 12 72 99 9 0 PASS
5 327 47 327 60 0 040 0 PASS
6 328 37 328 32 0 015 0 PASS
7 328 06 328 03 0 009 0 PASS
8 328 13 328 10 0 009 0 PASS
9 328 44 328 45 0 003 12 77 12 77 100 0 0 PASS
10 328 59 328 57 0 006 12 79 12 78 99 9 0 PASS
11 327 40 327 32 0 024 12 78 12 78 100 0 0 PASS
12 327 96 327 75 0 064 12 79 12 79 100 0 0 PASS
13 327 40 327 33 0 021 0 PASS
14 327 99 327 86 0 040 0 PASS
15 328 66 328 70 0 012 0 PASS
16 328 19 328 23 0 012 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
After 50
cycles
ending in
fully
charged
states
After 50
cycles
ending in
fully
discharged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item: External short circuit (T5) P 7/10
2.Test Purpose: This test simulates an external short circuit
3.Test Procedure:
The cell or battery to be tested shall be temperature stabilized so that its external case temperature reaches
55±2℃ and then the cell or battery shall be subjected to a short circuit condition with a total external
resistance of less than 0 1ohm at 55±2℃This short circuit condition is continued for at least one hour after
the cell or battery external case temperature has returned to 55±2℃ The cell or battery must be observed
for a further six hours for the test to be concluded
SANYO Internal Procedure:
As above
4.Test Requirements:
External temperature of test batteries does not exceed 170℃ and there is no disassembly,no rupture and
no fire within six hours of this test
.Test Date: 2010/1/21-2010/1/22
6.Test Data
1 0 PASS
2 0 PASS
3 0 PASS
4 0 PASS
5 0 PASS
6 0 PASS
7 0 PASS
8 0 PASS
9 0 PASS
10 0 PASS
11 0 PASS
12 0 PASS
13 0 PASS
14 0 PASS
15 0 PASS
16 0 PASS
Notes: D-Disassembly, R-Rupture, F-Fire, 0-No disassembly, no rupture & no fire
After 50
cycles
ending in
fully
discharged
states
54 7
54 3
54 6
54 3
54 9
54 7
After 50
cycles
ending in
fully
charged
states
54 8
54 6
54 6
54 3
At first
cycle,in
fully
charged
states
54 9
PASS
54 7
54 9
54 8
At first
cycle,in
fully
discharged
states
54 9
54 7
Battery No. Maximum temperature (°C) Other
event Result Judgement

UN Test Data (Model:3UR18650-2-T0638)
1.Test Item:Impact (T6) P.8 10
2.Test Purpose: This test simulates an impact.
3.Test Procedure:
The test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across
the center of the sample. A 9.1kg mass is to be dropped from a height of 61±2.5cm onto the sample.
A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to
the longitudinal axis of the 15.8mm diameter curved surface lying across the centre of the test sample. A prismatic
cell is also to be rotated 90 degrees around its longitudinal axis so that both the wide and narrow sides will be subjected
to the impact. Each sample is to be subjected to only a single impact. Separate samples are to be used for each impact.
A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15.8mm
diameter curved surface lying across its center.
SANYO Internal Procedure:
As above.
4.Test Requirements:
External temperature of test batteries does not exceed 170°C and there is no disassembly and no fire within six hours
of this test.
.Test Date:2009 10 21
6.Test Data:
10 PASS
20 PASS
30 PASS
40 PASS
50 PASS
60
70
80 PASS
90
10 0
11 0 PASS
12 0 PASS
13 0 PASS
14 0 PASS
15 0 PASS
16
17
18
19
20
Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire
139
After 50
cycles
ending, in
fully
discharged
states
43
40
45
42
41
Cell No. Maximum Temperature(°C) Other
event
Result Judgement
At first
cycle, 50%
charged
states
120
126
122
135