Sanyo TravelMate P245-M User manual

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item: Altitude simulation (T1) P.3/10
2.Test Purpose: This test simulates air transport under low-pressure conditions.
3.Test Procedure:
Test cells and batteries shall be stored at a pressure of 11.6kPa or less for at least six hours at ambient
temperature(20±5℃).
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%.
The requirement relating to voltage is not applicable to test batteries at fully discharged states.
5.Test Date: 2007/10/11
6.Test Data
Before tes
t
After test Before tes
t
After test
1 294.50 294.50 0.000 12.55 12.52 99.8 0PASS
2 293.74 293.71 0.010 12.54 12.52 99.8 0PASS
3 294.34 294.30 0.014 12.55 12.52 99.8 0PASS
4 294.02 294.02 0.000 12.55 12.52 99.8 0PASS
5 294.69 294.67 0.007 0PASS
6 294.80 294.79 0.003 0PASS
7 294.79 294.76 0.010 0PASS
8 294.49 294.50 0.003 0PASS
9 294.13 294.13 0.000 12.56 12.55 99.9 0PASS
10 294.68 294.68 0.000 12.56 12.55 99.9 0PASS
11 294.68 294.67 0.003 12.56 12.56 100.0 0PASS
12 294.05 294.05 0.000 12.56 12.56 100.0 0PASS
13 294.55 294.55 0.000 0PASS
14 294.59 294.60 0.003 0PASS
15 294.12 294.12 0.000 0PASS
16 294.41 294.38 0.010 0PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Voltage(V)
V
o
l
tage
Retention(
%
)(
=>90%
)
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
A
fter 50
cycles
ending in
fully
charged
states
A
fter 50
cycles
ending in
fully
discharged
states
Battery No. Mass(g)
M
ass
loss (%)
(
=<0.1%
)

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item: Thermal Test (T2) P.4/10
2.Test Purpose: This test assesses cell and battery seal integrity and internal electrical connections. The test
is conducted using rapid and extreme temperature changes.
3.Test Procedure:
Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2 ℃, followed
by storage for at least six hours at a test temperature equal to -40±2℃.The maximum time internal between
test temperature extremes is 30 minutes.This procedure is to be repeated 10 times, after which all test cells
and batteries are to be stored for 24 hours at ambient temperature (20 ±5 ℃). For large cells and batteries the
duration of exposure to the test temperature extremes should be at least 12 hours.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%.
The requirement relating to voltage is not applicable to test batteries at fully discharged states.
5.Test Date: 2007/10/17
6.Test Data
Before tes
t
After test Before tes
t
After test
1 294.50 294.43 0.024 12.52 12.36 98.7 0PASS
2 293.71 293.65 0.020 12.52 12.36 98.7 0PASS
3 294.30 294.27 0.010 12.52 12.36 98.7 0PASS
4 294.02 293.91 0.037 12.52 12.35 98.6 0PASS
5 294.67 294.60 0.024 0PASS
6 294.79 294.71 0.027 0PASS
7 294.76 294.70 0.020 0PASS
8 294.50 294.43 0.024 0PASS
9 294.13 294.08 0.017 12.55 12.40 98.8 0PASS
10 294.68 294.65 0.010 12.55 12.40 98.8 0PASS
11 294.67 294.63 0.014 12.56 12.40 98.7 0PASS
12 294.05 294.01 0.014 12.56 12.40 98.7 0PASS
13 294.55 294.50 0.017 0PASS
14 294.60 294.56 0.014 0PASS
15 294.12 294.10 0.007 0PASS
16 294.38 294.32 0.020 0PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Voltage(V)
V
o
l
tage
Retention(
%
)(
=>90%
)
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
A
fter 50
cycles
ending in
fully
charged
states
A
fter 50
cycles
ending in
fully
discharged
states
Battery No. Mass(g)
M
ass
loss (%)
(
=<0.1%
)

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item: Vibration (T3) P.5/10
2.Test Purpose: This test simulates vibration during transport.
3.Test Procedure:
Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a
manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic sweep
between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes.This cycle shall be repeated 12 times for a
total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of
vibration must be perpendicular to the terminal face.
The logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1gn is maintained until 18 Hz is
reached. The amplitude is then maintained at 0.8 mm(1.6 mm total excursion) and thefrequency increased until a
peak acceleration of 8gn occurs (approximately 50Hz).A peak acceleration of 8 gn is then maintained until the
frequency is increased to 200Hz.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%.
The requirement relating to voltage is not applicable to test batteries at fully discharged states.
5.Test Date: 2007/10/19
6.Test Data
Before tes
t
After test Before tes
t
After test
1 294.43 294.49 0.020 12.36 12.35 99.9 0PASS
2 293.65 293.69 0.014 12.36 12.35 99.9 0PASS
3 294.27 294.31 0.014 12.36 12.35 99.9 0PASS
4 293.91 293.99 0.027 12.35 12.34 99.9 0PASS
5 294.60 294.63 0.010 0PASS
6 294.71 294.73 0.007 0PASS
7 294.70 294.72 0.007 0PASS
8 294.43 294.43 0.000 0PASS
9 294.08 294.07 0.003 12.40 12.39 99.9 0PASS
10 294.65 294.61 0.014 12.40 12.39 99.9 0PASS
11 294.63 294.63 0.000 12.40 12.39 99.9 0PASS
12 294.01 294.00 0.003 12.40 12.38 99.8 0PASS
13 294.50 294.50 0.000 0PASS
14 294.56 294.54 0.007 0PASS
15 294.10 294.07 0.010 0PASS
16 294.32 294.32 0.000 0PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Voltage(V)
V
o
l
tage
Retention(
%
)(
=>90%
)
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
A
fter 50
cycles
ending in
fully
charged
states
A
fter 50
cycles
ending in
fully
discharged
states
Battery No. Mass(g)
M
ass
loss (%)
(
=<0.1%
)

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item: Shock (T4) P.6/10
2.Test Purpose: This test simulates possible impacts during transport.
3.Test Procedure:
Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all mounting
surfaces of each test battery. Each cell or battery shall be subjected to a half-sine shock of pack acceleration of 150 g n
and pulse duration of 6 milliseconds. Each cell or battery shall be subjected to three shocks in the positive direction
followed by three shocks in the negative direction of three mutually perpendicular mounting positions of the cell or
battery for a total of 18 shocks.
However, large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of 50 g n and pulse
duration of 11 milliseconds. Each cell or battery is subjected to three shocks in the positive direction followed by three
shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18
shocks.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no rupture and no fire,and the voltage
retention is not less than 90%.
The requirement relating to voltage is not applicable to test batteries at fully discharged states.
5.Test Date: 2007/10/23
6.Test Data
Before tes
t
After test Before tes
t
After test
1 294.49 294.45 0.014 12.35 12.35 100.0 0PASS
2 293.69 293.67 0.007 12.35 12.34 99.9 0PASS
3 294.31 294.30 0.003 12.35 12.34 99.9 0PASS
4 293.99 293.99 0.000 12.34 12.33 99.9 0PASS
5 294.63 294.61 0.007 0PASS
6 294.73 294.76 0.010 0PASS
7 294.72 294.77 0.017 0PASS
8 294.43 294.48 0.017 0PASS
9 294.07 294.08 0.003 12.39 12.39 100.0 0PASS
10 294.61 294.64 0.010 12.39 12.39 100.0 0PASS
11 294.63 294.65 0.007 12.39 12.39 100.0 0PASS
12 294.00 294.04 0.014 12.38 12.39 100.1 0PASS
13 294.50 294.52 0.007 0PASS
14 294.54 294.59 0.017 0PASS
15 294.07 294.08 0.003 0PASS
16 294.32 294.34 0.007 0PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Rupture, F-Fire,
0-No leakage, no venting, no disassembly, no rupture & no fire
Voltage(V)
V
o
l
tage
Retention(
%
)(
=>90%
)
Other
event Result Judgement
At first
cycle,in
fully
charged
states
PASS
At first
cycle,in
fully
discharged
states
A
fter 50
cycles
ending in
fully
charged
states
A
fter 50
cycles
ending in
fully
discharged
states
Battery No. Mass(g)
M
ass
loss (%)
(
=<0.1%
)

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item: External short circuit (T5) P.7/10
2.Test Purpose: This test simulates an external short circuit.
3.Test Procedure:
The cell or battery to be tested shall be temperature stabilized so that its external case temperature reaches
55±2℃and then the cell or battery shall be subjected to a short circuit condition with a total external
resistance of less than 0.1ohm at 55±2℃.This short circuit condition is continued for at least one hour after
the cell or battery external case temperature has returned to 55±2℃. The cell or battery must be observed
for a further six hours for the test to be concluded.
SANYO Internal Procedure:
As above.
4.Test Requirements:
External temperature of test batteries does not exceed 170℃and there is no disassembly,no rupture and
no fire within six hours of this test.
5.Test Date: 2007/10/25
6.Test Data
1 0 PASS
2 0 PASS
3 0 PASS
4 0 PASS
5 0 PASS
6 0 PASS
7 0 PASS
8 0 PASS
9 0 PASS
10 0 PASS
11 0 PASS
12 0 PASS
13 0 PASS
14 0 PASS
15 0 PASS
16 0 PASS
Notes: D-Disassembly, R-Rupture, F-Fire, 0-No disassembly, no rupture & no fire
JudgementBattery No. Maximum temperature (°C) Other
event Result
At first
cycle,in
fully
charged
states
55.0
PASS
55.2
55.0
54.9
At first
cycle,in
fully
discharged
states
54.7
54.7
54.6
55.4
A
fter 50
cycles
ending in
fully
charged
states
55.0
55.1
55.5
55.3
A
fter 50
cycles
ending in
fully
discharged
states
54.7
54.8
54.7
54.9

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item:Impact (T6) P.8/10
2.Test Purpose: This test simulates an impact.
3.Test Procedure:
The test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed
across the center of the sample. A 9.1kg mass is to be dropped from a height of 61±2.5cm onto the sample.
A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular
to the longitudinal axis of the 15.8mm diameter curved surface lying across the center of the test sample. A
prismatic cell is also to be rotated 90 degrees around its longitudinal axis so that both the wide and narrow sides
will be subjected to the impact. Each sample is to be subjected to only a single impact. Separate samples are to
be used for each impact.
A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15.8mm
diameter curved surface lying across its center.
SANYO Internal Procedure:
As above.
4.Test Requirements:
External temperature of test batteries does not exceed 170°C and there is no disassembly and no fire within six
hours of this test.
5.Test Date: 2007/10/05
6.Test Data:
10PASS
20PASS
30PASS
40PASS
50PASS
6 PASS
7 PASS
8 PASS PASS
9 PASS
10 PASS
11 0PASS
12 0PASS
13 0PASS
14 0PASS
15 0PASS
16 PASS
17 PASS
18 PASS
19 PASS
20 PASS
Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire
Other
event Result JudgementCell No. Maximum Temperature(°C)
At first
cycle, 50%
charged
states
119
116
122
122
122
After 50
cycles
ending, in
fully
discharged
states
54
53
58
50
52

UN Test Data (Model:3UR18650-2-T0590)
1.Test Item:Overcharge (T7) P.9/10
2.Test Purpose: This test evaluates the ability of a rechargeable battery to withstand an overcharge condition.
3.Test Procedure:
The charge current shall be twice the manufacturer’s recommended maximum continuous charge current.
The minimum voltage of the test shall be as follows:
(a) when the manufacturer’s recommended charge voltage is not more than 18V,the minimum voltage
of the test shall be the lesser of two times the maximum charge voltage of the battery or 22V.
(b) when the manufacturer’s recommended charge voltage is more than 18V, the minimum voltage
of the test shall be 1.2 times the maximum charge voltage.
Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours.
SANYO Internal Procedure:
Min.Charge Voltage: 22 V
Charge Current: 6.44 A
4.Test Requirements:
There is no disassembly and no fire within seven days of the test.
5.Test Date: 2007/10/10
6.Test Data Result Jud
g
ement
1 PASS
2 PASS
3 PASS
4 PASS
5 PASS
6 PASS
7 PASS
8 PASS
Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire
Battery No. Event
At first cycle
in fully
charged
states
0
After 50
cycles
ending in
fully charged
states
0
0
0
0
PASS
0
0
0

1.Test Item: Drop Test P.10/10
2.Test Purpose: This test simulates the drop of the packaging during transport.
3.Test Procedure:
Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops
the centre of gravity must be vertically over the point of impact. Where more than one orientation is
possible for a given drops, the orientation most likely to result in failure of the packaging must be used.
Five (one for each drop) First drop: flat on the bottom
Second drop: flat on the top
Third drop: flat on the long side
Fourth drop: flat on the short side
Fifth drop: on a corner
SANYO Internal Procedure:
Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop
of five orientations with one sample if the packing does not have the big damage.
Drop orientation: As above.
4.Test Requirements:
A Package passes the test if it meets the following criteria:
Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells
cell) contact and without release of contents.
5.Test Date: 2009/11/18
6.Test Data: PASS(Drop height 1.2m)
6-1. No any package crack
6-2. No any cell damege and battery damage.
6-3. No any out side release of contents from shipping box
6-4. No any contact between battery and battery, cell and cell.
Packaging size:
150*350*555mm
Packaging weight (before):
9.0kg
Packaging weight (after):
9.0kg
samples
Boxes of natural wood
Plywood boxes
Composite Packagings
UN Test Data (Model:3UR18650-2-T0590)
Reconstituted wood boxes
or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell to
Fibreboard boxes
Plastic boxes
Steel or aluminum boxes
which are in the shape of a box.
Drop orientationPackaging Number of test
SANYO confidential Copyright (c) 2008, Sanyo Electric Co., Ltd.