Sargon Mlll Pro User manual

Mlll Pro
PROGRAMMABLE
MILLDISPLAY
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MillPro"
OPERATOR'S
MANUAL

Features
and
Capabilities
MANIJcontains:
..
NORmal
mode,
BOLTholemode; \.
CONCAVE
mode;
CONVEX
mode,
LNE holemode;
REFerence
mode,
SENSOR
mode
(optional).
Whenpower
upwhile
8.8.8.8.8.8.8.8.is
flashing
press
anykeyto start
from
theNORmalmode. \
MEC switchontherear panel
is
used
forsetting
the
Machine
Error
Compensation.
i Sqrgoflo
Bright,efficient
LED display
with wide viewing angle I
i
i
i
-'1''
---'t i
Internal
Nonvolatile
maintains
datawhenMemory
Power
isturnedOFF
Indicators
for display
modes:
Absolute;
Incremental,
Incremental2..
Inchlmm;
Sensor,
Arc(concave,
convex);
Bolt
Hole
lLine
Hole.
Powerinputmodule
atrear
has:
Odoff switch;
Fuse
protection;
EMI filterfornoise
protection.
i
i
,-8
-1abs s
bh/th
!_.
l-t
l-
l-
l-
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inc2 inch snsr arc
!:

WhileMENU
is
displaying,press
X,Y or
Z
to select
anoperating
mode.
tl
';
In NORmalmode,press
themenu
key
to display
MENU.
,In aselected
operating
mode,
press
thestart
/ keyto run.
,In aselected
operating
mode
press
thenext
key
to move
to thenextstep.
.WhileMENU isdisplaying,
press
the
/ next
key
toscroll
through
MENU.
/t
/l
// /
,il
/
I
,/:
/l
,,//
-?---""'' infomation to the connecting COMPUTER
andlorPRINTER
- Press
the
+l- keyto togglebetween
inc and inc2.
\. '\ Preset
adimension
if inan
incremental
mode,
SettheDATUM ofa
workpiece
if in
\ the
absolute
mode.
\. \.
\. ...
.\ \. Center a dimension-divided by 2.
"..
Display
Cartesian
orpolar
coordinates.
,,,If the
optional
RS232
interface
isinstalled,
press
...' and
holdtheprint keyatpowerupwhile
'/ 8.8
8.8
8 8 8 8 isflashing
to set RS232
protocol.
Inaselected
operating
mode
( BOLT,
CONCAVE
CONVEX,
LINE,REF
orSENSOR,)
press
the
menu
key
toreturn
toNORmode.
l
if'-ll
tJl
tt: I
1i
clear
\\\\\\
bolute
or
cremental
splay
'"7".7
ii
/\
i\
/\
\a
in
di
\ Inchor
milimeter
display.
Press
and
hold
at
power
upwhile
888888.8.8.
is
flashrng
toset
ScaleResolution,
Scale
direction,Diameter
Enable
and
Near
Zero
Warnins.

Introduction
Scope Thismanualcovers
operationof the
Sargon
Mill Pro
ProgrammableMill Display.
The
Mill Procan
be
usedforbasic DRO operationsorfor moreadvanced
programmable
operations.
Getting started Torapidly
gain
familiarity
withyour systemandtoget themostoutofit,thefollowing
isrecommended:
l. Installthesystem
asdescribedinSection3.
2. SettheMill Proscaleresolutions.
scaledirectionsetc.asdescribed
in Section5.
3. Once
you
have
completedthesetupandexited,theMill Pro
will beautomatically
switchedtoNORmal
mode.Movethemill axesand
verifrthe readoutdisplays
directionas
expected.Ifnot correct,repeatstep2.
4. Read
theappropriatesections
ofthismanualdependingonthetypeoftaskstobe
performed
andtry outthevariousfeatures.
5. Read thismanualfromcover
tocovertobecomefullyacquainted
withall
caoabilities.
3

Preparation
For
Use
Unpacking
General
installation
notes
Typical
display
installation
WARNING
Inspect
ShippingContainers. Inspectfor obviousdamage that
wouldindicate
mishandling
duringshipment.Makenoteof anyindicators,
suchas:dentedcorners
or
tornsides.
Save
PackingMaterial.
carefullyto permitreusein case it isnecessary
to return anyportionof theequipment.
Notify Carrier In Caseof Damage.If thedisplayorother
itemsshow
anyexternal
damage,
orif parts havevibratedorbroken loose,
thecarrier
should
be
notifiedwithin
tendaysof receipt
of shipment.
CheckPackingList. Any discrepancybetweentheitems received
andtheitems listed
ontheshipment
packing
listshouldbereportedimmediatelytotheSargon
distributor.
HAZARDOUSVOLTAGES.
USE
EXTREME
CAUTION.
All required
electricalwork shouldbe
performed
by aqualified
electrician.
Mount
theMill Pro
aminimum of 6 inches awayfromany
motors.TheMill Promay
be
mounted
to thearmprovided,
orto acustommachinedarm,
mount,
or stand.
Refer
to theapplicablemanualfor scaleinstallation.
Remove
the
large
eyeboltlocated
ontop
of themilling machine
column
(Index
l).
Mount thearm(Index2) asshown.
Bolt theMill Proto themounting
arm
withthe5/16-18bolt(Index 4)provided
in thehardwarekit.
l.
2.
3.
4

Grounding TheACoutletshouldbeathree
pronggrounded
outlet
(per
article250
oftheUS
National
ElectricalCode).If it isnot,useagrounded adapterandverifuthattheadapter
is
grounded.
Veriff thatthemachineisgrounded.
If it isnot,aground mustbeinstalled.
Installa 14AWG strandedwire(customerprovided)
fromtheground luglocated
onthe
backoftheMill Pro
tothemachine
powerground
connection.Ifthis isnot
possible,
drilVtapatanaltemate location
onthemachine.Securetheground wireusingstar
or
splitwashersto ensureadequateconnection.Useanapprovedanti-oxidationcompound
attheconnectionwhere
theoaintis scraoed.
AG power Donotusemachine
power
lines
fortheMill Pro.Useaseparate120or240VAC outlet.
Ifan outletisnot
available,oneshouldbeinstalledneartheMillPromountinglocation.
The
ACpower outletshould
beofthesamevoltageasthatindicatedonthe
identification/serialnumber
labelonthebackoftheMill Pro.
Usethepowercordsupplied.Donotmodifuthepower
cord
in anyway.
Routing scale Connectandsecurethescale
connectorstotheMill Pro.Usingtie-wraps,securethe
cables scalecablesanddress
anyexcessslack.DonotwrapanyAC power lineswiththe
scale
cables.
Maintainaminimum
of6inch spacingfromAC linesandcrossatrightangles.
5

Cleari
ngAlIMemory
CAUTION
Selecting
clear
all
Exiting
without
clearing
memory
I LEHT
frLL
ELEHI
TE5
The
followingwill occurwhenmemory iscleared:
. Resolutions
will besetto0.0005 inches
or 10micron.
' Scale
directions
will besetto negative.
. Diameter
will bedisabledfor all axes.
. Near
Zero
Warning
windowwill besetto* 0.2000inch.
. Bolthole,
Concave,Convex
andLinehole
programswill be replaced
by sample
demo
programs.
. Position
informationwill belost.
. MEC factorswill be
setto 1.0.
. All otherstored
informationwill belost.
Afterpower
upand
whilethedisplay
isstill
flashing
8.8.8.8.8.8.8.8.,
press
and
hold
theclear keytodisplaythe CLEAR
ALL screen.Tocancelthe CLEAR ALL,
press
any
keyexcept
theXkey.
Press
theX key.
TheMill Pro
will prompt
with CLEAR YES ?
To CANCEL theCLEAR ALL operation,
press
anykeyexcept
theZ key.
ToCONTINUE theCLEAR ALL
operation,
press
the
Z k"y. CLEARED will
be
momentarilydisplayed
andallmemory
will becleared. The
Mill Pro
will then
automatically
goto thesetupscreens
(Section
5.)
To exittheclear
all screenwithout clearingmemory,
press
anykeyexcept
theX and
theZkey. The
GoldTracer
will switch
tothe NORMAL mode
automatically.
6

Setup
Screens:
Setting
ScaleResolutions,
Scale
Directions,
Diameter
Enable,
and
NearZero
Warning
Window
Description
Entering
the
setup
screens
Selecting
the
desired
setup
screen
Scale
resolutions
EEEEEBEE
EEEEEEEE
EEEEEEBg
Scaleresolutions,
scaledirections,
diameter
enable,
scalefactors
and
nearzero
warning
window are
programmed
fromtheMill Pro's
frontpanel.
They
arestoredin theMill Pro'snonvolatile
memory.
Onceset,the
Mill Promay
be
powered
down.
When
powered
upat alater
timethe
settingswill stillbeintact.
Setthepowerswitchattherear
of theMill
Pro
to OFF(0)thenback
to ON (1).The
displaywill flash
8.8,8.
8.8.8.8.8.
Press
andhold
the
abs/inc k.y, oneof
thesetup
screensisdisplayed.
Press
thefleXt keyuntilthedesired
setup
screenisdisplayed.
Each
axis
displayedontheMill Pro
must
be
setto theresolution
thatmatches
thescale
being
usedfortheaxis.Resolutions
available
ontheMill Pro
are
showntothe
left.Thescalesmust
bemetric.
Wheninch
modeis selected,
themetricscaleinputs
are
converted
bytheMill Pro
to displayin
inches.
7
rE5 0005
nEt' ,
dtfl nn
NEHT
]ETD
U,NdEU
MICRON,mm INCH
10.0 0.01 0.0005
5.0 0.005 0.0002
2.0 0.002 0.0001
1.0 0.001 0.00005
0.5 0.0005 0.00002
0.2 0.0002 0.00001
0.1 0.0001 0.000005

rE1 0c05
IE5 0U0l
rEs 000
t
rE 00005
rE DNDD}
rE1 DDCS
rE5 n005
Scale
resolutions
(countinue)
rE5 0005
f E5 ln u
f E5 l0 u
f E5 ln u
difr fiB
d IH TEs
d ifr {]fr
Repeatedly
press
thell€Xt key until the
resolutionsetup
screenisdisplayed.
Repeatedly
press
theX ,Y or ZUey for the
desiredaxis
untilthecorrectresolutionis
displayed.
Press
theinch/mffi keyto change
between
inch
and
metric
displays.
ln mm
mode
the
resolutionsare
displayed
in
microns
(0.001
mm).
Exit setup modebypressing
any
keyexcept
theX,Y,Z,nextandinch/mm.
Repeatedly
press
thellGXt keyuntil the
DIA YES/NO screen
isdisplayed.
PresstheX orY orZkey for thedesired
axisto switchbetween
diameterenabled
(YES) anddisabled
(NO).
Scale
directions Thedown,dependingonthedirectionoftab1emovement.
Scale
direction
canbeset,
inthe Mill Pro,
foreach
axis,sothat
movements
are
properly
displayed.
Repeatedly
press
thelleXt keyuntil the
scaledirectionsetupscreen
isdisplayed.
Press
the
X, Y or ZUey forthe
desired
axis
toswitchbetween
positive
andnegative
scaledirections.
nE[' -- ,
,-- P05
nEn ,
Exit setup
modebypressing
any
keyexcepttheX, Y, Z, next andinch/mm.
When
diameter
isenabled
(set
to YES)for anaxis,asdescribed
below,thescale
input
forthat axis
isdoubled.
In otherwords,the
displayeddimension
istwice the
actual
distance
traveled.When
diameter
isdisabled
(set
to fVO)for anaxisthedisplayed
dimension
tracks
the
actual
scale
movement.
Diameter
/
radius
Exit
setup
modeby
pressing
any
keyexcept
theX, Y, Z, neXt and
inCh/mm.
8

NearZero
Warning
Setting
the
near
zerowarning
window
E
E
A nearzero
warningwindow is set
for eachaxisas
described
below.Thenearzero
warning
indicator
isset
fromthesetupscreens.When
enabled,
one
of thefollowing
symbols
will bedisplayed
whenthepositioniswithin thenearzerowarningwindow.
Thissymbol
isdisplayed whenzeroisbeing
approached
fromthe
positivedirection.
Thissymbolisdisplayed
whenzeroisbeingapproached
from the
negativedirection.
Thewindow setting
indicatestherange
(plusor minusfrom zero)for whichthenear
zero
warning
indicator
will bedisplayed
whenenabled.
Press
theIIGXI keyuntil theAIEAR ZERO
WlNDOlAlscreen
isdisplayed. The
default
value
is
0.2
inches.
Press
the
X, Y or ZUey to change
thenear
zerowindowfor each axis,as
required.
NEfli
lETD
U INdEU
fr 0]0fr0
D 8}]frfr
fr frlDDn
Enablingand
disablingthe
nearzero
warning
indicator
Exiting
the
setup
screens
Thenextsetup
screen
isthe NEAR ZERO ON|OFF screen.
Press
thelleXt keyuntil
theNEARZERO ON4OFF
screen
isdisplayed.PresstheZkey totogglebetween
near
zerowarning
enabled
(ON)anddisabled
(OFF).
Exit setup
mode
bypressing
any
keyexcept
theX, Y, Z, neXt and
inCh/mm.
Whenscale
resolutions,
scale
directions,
dia/rad
enable
and
nearzerowarningare
I
NE
frI
eEt0
NE
flI
lErn
inch/mm. X, Y, Z, nextand