Sartorius stedim MD8 airscan User manual

Operating Instructions | Bedienungsanleitung
MD8 airscan Remote-Control Interface 1ZE---0003
(Only to be used in conjunction with a connected MD8 airscan and PLC unit)
(nur in Verbindung mit angeschlossenem MD8 airscan und SPS Steuerungs-Einrichtung)
85034-538-95 Vers. 11|2009

English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 19
2

Contents
1. Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. EEC - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Unpacking and checking the equipment supplied . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Description of the MD8 airscan Remote-Control . . . . . . . . . . . . . . . . . . . . . . . . 9
7. Specifications of the MD8 airscan Remote-Control . . . . . . . . . . . . . . . . . . . . . 10
8. Switching the Remote-Control on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9. How the Remote-Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10. Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12. Information and instruction on disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Non-hazardous Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Version 1.0 - as of: June 2009
Please read these operating instructions carefully before switching the instrument on!
Contents 3

1. Preface
Dear new user
Congratulations!
With your decision to purchase the MD8 airscan Remote Control 1ZE---0003, a newly
developed accessory for our practice-proven microbiological air sampler, you have
selected a product which is manufactured according to the highest quality German
electrical and precision engineering standards.
We are sure that it will provide you with satisfying and trouble-free service
for many years.
Please do not hesitate to contact us, should you need further information
or assistance on installation or on your specific applications.
Goettingen, 2009
4 Preface

2. Introduction
The MD8 airscan Remote Control 1ZE---0003 is an interface which allows the user
to carry out automatic air sampling with the MD8 airscan air sampler at several
collection locations in succession in a process line via a PLC.
These operating instructions are mainly intended to provide a technical description
on how the Remote Control is to be connected to and operated with an available
process logic controller (PLC).
Therefore, a complete function test of the Remote Control is only possible in
conjunction with a PLC and a connected MD8 airscan. These Operating Instructions
have been primarily written for technicians.
As these air monitoring systems are customer-specific solutions, further details
concerning installation of this equipment must be discussed on site with the user
and the equipment needs to be installed together with the user.
Introduction 5

3. Safety precautions
1. Switch off the instrument before wiring the MD8 airscan Remote-Control
1ZE---0003.
2. Disconnect the instrument from the electrical supply (unplug it) before changing
the fine fuse.
3. Only switch on the MD8 airscan Remote Control when it is connected to an
MD8 airscan air sampling instrument and a PLC unit.
4. Any use other than for the intended purpose, or improper operation, voids any
and all manufacturer warranties.
5. Before starting the system, make sure that the available electrical supply matches
that which is printed on the label on the bottom of the instrument.
6. Do not open or make changes to the instrument. Damage resulting from such
actions or changes are not covered by the manufacturer’s warranty.
6 Safety precautions

4. EEC – Declaration of Conformity
We hereby declare that this version of the MD8 airscan Remote Control
(order number 1ZE---0003) conforms, in its design and function, to the
requirements of the following standards:
EN 50081-1
EN 55022 Cl. B
EN 50082-2
EN 61000-4-2, -3, -4, -5, -6,-11
EN 50204
As of: Oct. 2000
This declaration becomes invalid if unauthorized changes have been made to the
instrument.
EEC - Declaration of Conformity 7

5. Unpacking and checking the
equipment supplied
Sartorius Stedim Biotech products are packaged very carefully. However, despite this,
damage may still occur during transport, so please check the equipment supplied for
any damage while unpacking it, and at the same time check each piece against the
following list, to ensure that everything has been correctly delivered and that nothing
is left in the packaging:
– MD 8 airscan Remote Control (check the voltage)
– a) Line cord (country specific) (see Fig.1)
– b) Connecting cable to the MD8 airscan
– c) Connecting cable to the PLC
– Operating instructions
Fig. 1
8 Unpacking and checking the equipment supplied
c b a

6. Description of the MD8 airscan
Remote Control
The MD8 airscan Remote Control has a metal housing which can be wiped down and
disinfected using common cleaning agents and disinfectants.
The operating elements (on|off switch (a) and status indicators (b)) for the various
instrument functions, which are described in the section on how the Remote Control
functions, are located on the front of the instrument (Fig. 2).
The power supply connection (a), fuse (0.5 A T, (b) ) and connections for the PLC (c)
and for an MD8 airscan air sampler (d) are on the back of the instrument (Fig.3).
Fig. 2
Fig 3
Description of the MD8 airscan Remote-Control 9
a
c d b a
b

7. MD8 airscan Remote Control
specifications
Order number 1ZE---0003
Supply voltage 90–260 V ~ 50|60 Hz
Power consumption 5 W
Safety fuse 500 mA slow
Connecting voltage output 24 V = 0.3 Amp
Weight Approx. 2.2 kg
Dimensions 258 +159 +94 mm (L +W +H)
Total width 215 mm with connecting plug
10 Specifications of the MD8 airscan Remote-Control

8. Switching on the Remote Control
Use the on|off switch on the front of the instrument to switch the MD8 airscan
Remote Control on (Fig. 2 (a) + Fig. 4 (a)). The switch lights up red to show that
the instrument is on, and at the same time, the instrument carries out a self test in
which it checks its functions. The status indicator LED flashes during this test.
When the test is successfully completed, and provided the instrument is connected to
an MD8 airscan air sampler, the green LED stays on ("on") (Fig. 4, b). This shows that
the instrument is ready for use and the measurement (air sampling) can be started.
Should the test not be successfully completed, the green LED ("on") is not lit. Possible
cause of the fault: Remote Control and MD8 airscan are not connected.
Fig. 4
Switching the Remote-Control on 11
a b d c e

9. How the Remote Control functions
A measurement can be started when the green LED ("on") of the MD8 airscan Remote
Control is on.
To start the measurement procedure, the PLC control must trigger a relay with
a closing contact for about 100 ms.
The closing contact of the relay must be connected at pins 3 and 4, potential free.
Pin 3 Pin 4
As soon as the MD8 airscan air sampler and the MD8 airscan Remote Control are sup-
plied with a 220 V operating voltage and switched on, the measurement procedure
can be started. At the end of a measurement, provided no fault has occurred, a signal
is output at pin 5 (signal: Ready = yellow LED (Fig. 4, c) ).
After the measurement procedure has been initiated with the start pulse,
a 24 V return signal is output at pin 2 (during the complete measuring phase).
After the measuring phase, the instrument must be reset to start again by an
acknowledgement signal at pin 1(signal: Running = yellow LED, (Fig. 4, d))
If the measurement was not successfully carried out, a fault is reported by a flashing
signal which alternates between pin 2 and pin 5, and by a 24 V return signal at pin 6.
In this case, the instrument can be reset to start again by a double acknowledgement
at pin 1 (signal: Error = red LED, (Fig. 4,e) ).
Pin 1 (Enter|Acknowledge) must be externally switched to the MINUS of the supply
voltage.
Pin 7 is connected to the external supply voltage for the galvanic separated
outputs + 24 V =.
The PLC connecting plug
The signal plug is a midget round plug connector made by Binder.
Order number: 09 - 0327 - 00 - 07
Flange plug, solderable, can be screwed from the back
Number of pins: 7
12 How the Remote-Control functions

10. Terminal assignment
Socket pin assignment|Colors of the connecting wires
Pin no. Color Function Type
1 Blue Enter|Acknowledge Input
2 Yellow Message Measurement running Output
High Signal = 24 V
3 White Start|Stop Signal Input
Measurement Potential free
4 Green Start|Stop Signal Input
Measurement Potential free
5 Brown Message Measurement finished Output
High Signal = 24 V
6 Gray Message Error High Signal = 24 V Output
7 Pink 24 V Supply voltage external
Shielding: brown, thick
7 Pin socket External
Connection Cable Note
1 Blue Enter|Acknowledge
2 Yellow Measurement running
3 White Start|Stop
4 Green Start|Stop
5 Brown Measurement finished
6 Gray Error
7 Pink + 24V DC external
Specifications subject to change without notice.
Terminal assignment 13
MD8 airscan
Remote-Control
external
7 pin socket
cable
blue Enter|Quitt
white
Start|Stop
green
yellow Measurement running
brown Measurement finished
grey Error
pink
1
3
4
2
5
6
7
–24 V =
+24 V

11. Warranty
The warranty conditions can differ somewhat in various countries.
Should no warranty card be included with the instrument, please contact the
Sartorius Stedim Biotech subsidiary in your country at the address given on
the back of this publication.
In Germany, the Remote Control has a factory warranty of 2 years from the date
of purchase.
14 Warranty

12. Information and instructions
on disposal
Attention must be paid to the applicable laws, rules and regulations, when disposing
of the contaminated components.
The packaging is to be taken to a local waste disposal site if no longer required.
The packaging is made of environmentally friendly materials that can be used as
secondary raw materials.
The equipment, including accessories and batteries, does not belong in your regular
household waste. EU legislation requires its Member States to collect electrical and
electronic equipment and disposed of it separately from other unsorted municipal
waste with the aim of recycling it.
In Germany and several other countries, Sartorius Stedim Biotech GmbH itself
assumes responsibility for the return and conformant disposal of its electronic and
electrical products. These products may not be placed with household waste or
brought to collection centers run by local public disposal operations – not even by
small commercial operators.
For disposal in Germany and in the other member nations of the European Economic
Area (EEA), please contact our local service technicians or our Service Center in
Goettingen, Germany:
Sartorius Stedim Biotech GmbH
Servicezentrum Biotechnologie
August-Spindler-Strasse 11
37079 Goettingen, Germany
WEEE-Reg.-No. DE 89907997
In countries that are not members of the European Economic Area (EEA) or where no
Sartorius Stedim Biotech subsidiaries or dealerships are located, please contact your
local authorities or a commercial disposal operator.
Prior to disposal and |or scrapping of the equipment, any batteries should be removed
and disposed of in local collection boxes.
Sartorius Stedim Biotech will not take back equipment contaminated with hazardous
materials (ABC contamination) – either for repair or disposal. Please refer to the
package leaflet|the included CD ROM or to our web site (www.sartorius-stedim.com)
for more detailed information and addresses for repair service or disposal of your
device.
Information and instruction on disposal 15

16 Information and instruction on disposal
Sales and Service Contacts
For further contacts, visit www.sartorius-stedim.com
Europe
Germany
Sartorius Stedim Biotech GmbH
August-Spindler-Strasse 11
37079 Goettingen
Phone [phone]
Fax [phone]
www.sartorius-stedim.com
Sartorius Stedim Systems GmbH
Schwarzenberger Weg 73–79
34212 Melsungen
Phone [phone]
Fax [phone]
www.sartorius-stedim.com
France
Sartorius Stedim Biotech S.A.
ZI Les Paluds
Avenue de Jouques – BP 1051
13781 Aubagne Cedex
Phone [phone]
Fax [phone]
Sartorius Stedim France SAS
ZI Les Paluds
Avenue de Jouques – CS 71058
13781 Aubagne Cedex
Phone [phone]
Fax [phone]
Austria
Sartorius Stedim Austria GmbH
Franzosengraben 12
A-1030 Vienna
Phone [phone]
Fax [phone]
Belgium
Sartorius Stedim Belgium N.V.
Leuvensesteenweg, 248/B
1800 Vilvoorde
Phone [phone]
Fax [phone]
Denmark
Sartorius Stedim Nordic A/S
Hoerskaetten 6D, 1.
DK-2630 Taastrup
Phone [phone]
Fax [phone]
Italy
Sartorius Stedim Italy S.p.A.
Via dell’Antella, 76/A
50012 Antella-Bagno a Ripoli (FI)
Phone [phone]
Fax [phone]
Netherlands
Sartorius Stedim Netherlands B.V.
Edisonbaan 24
3439 MN Nieuwegein
Phone [phone]
Fax [phone]
Spain
Sartorius Stedim Spain SA
C/Isabel Colbrand 10,
Oficina 70
Polígono Industrial de Fuencarral
28050 Madrid
Phone [phone]
Fax [phone]
Switzerland
Sartorius Stedim Switzerland GmbH
Lerzenstrasse 21
8953 Dietikon
Phone [phone]
Fax [phone]
U.K.
Sartorius Stedim UK Limited
Longmead Business Park
Blenheim Road, Epsom
Surrey KT19 9 QQ
Phone [phone]
Fax [phone]
America
USA
Sartorius Stedim North America Inc.
5 Orville Drive
Bohemia, NY 11716
Toll-Free +1.800.368.7178
Fax [phone]
Sartorius Stedim SUS Inc.
1910 Mark Court
Concord, CA 94520
Phone [phone]
Toll Free +1.800.914.6644
Fax [phone]
Sartorius Stedim Systems Inc.
201 South Ingram Mill Road
Springfield, MO 65802
Phone [phone]
Fax [phone]
Argentina
Sartorius Argentina S.A.
Int. A. Avalos 4251
B1605ECS Munro
Buenos Aires
Phone [phone]
Fax [phone]
Brazil
Sartorius do Brasil Ltda
Av. Dom Pedro I, 241
Bairro Vila Pires
Santo André
São Paulo
Cep 09110-001
Phone [phone]
Fax [phone]
Mexico
Sartorius de México S.A. de C.V.
Circuito Circunvalación Poniente No. 149
Ciudad Satélite
53100 Naucalpan, Estado de México
Phone [phone]
Fax [phone]
Asia|Pacific
China
Sartorius Stedim Beijing
Representative Office
No. 33, Yu’an Road,
Airport Industrial Zone B, Shunyi District
Beijing 101300
Phone [phone]
Fax [phone]
Sartorius Stedim Shanghai
Represantative Office
Room 618, Tower 1, German Centre,
Shanghai, PRC., 201203
Phone [phone]
Fax [phone]
Sartorius Stedim Guangzhou Office
Room 704, Broadway Plaza,
No. 233–234 Dong Feng West Road
Guangzhou 510180
Phone [phone]
Fax [phone]
India
Sartorius Stedim India Pvt. Ltd.
10, 6th Main, 3rd Phase Peenya
KIADB Industrial Area
Bangalore – 560 058
Phone [phone]|0461
Fax [phone]
Japan
Sartorius Stedim Japan K.K.
KY Building, 8–11
Kita Shinagawa 1-chome
Shinagawa-ku
Tokyo 140-0001
Phone [phone]
Fax [phone]
Malaysia
Sartorius Stedim Malaysia Sdn. Bhd.
Lot L3-E-3B, Enterprise 4
Technology Park Malaysia
Bukit Jalil
57000 Kuala Lumpur
Phone [phone]
Fax [phone]
Singapore
Sartorius Stedim Singapore Pte. Ltd.
10, Science Park Road, The Alpha
#02-25, Singapore Science Park 2
Singapore 117684
Phone [phone]
Fax [phone]
Australia
Sartorius Stedim Australia Pty. Ltd.
Unit 5, 7-11 Rodeo Drive
Dandenong South Vic 3175
Phone [phone]
Fax [phone]

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 
Non-hazardous Declaration
Declaration of Safety and Acceptability as Non-Hazardous to Health
The safety and health of our employees, the legal regulations governing the handling of materials that pose hazards to health and
the environment and the regulations governing occupational safety mandate and require that this Non-hazardous Declaration be
filled out completely for all equipment returned to the respective Sartorius Stedim Biotech affiliate, subsidiary, dealer or distributor
listed for your country. No repair or return is possible unless a completed Non-hazardous Declaration form has been submitted.
Fax or mail a copy of a completed Non-hazardous Declaration form in advance to the respective Sartorius Stedim Biotech affiliate,
subsidiary, dealer or distributor listed for your country (for the fax number or address, please refer to our list of countries).
We require this information before the equipment|component arrives. An additional copy must accompany the equipment|
component. If necessary, the shipping company must be notified.
Incomplete entries or non-compliance with this procedure will automatically lead to considerable delays in processing.
In the event of return, we do not differentiate between
– still utilizable and|or repairable used electrical and electronic equipment and no longer utilizable and|or repairable used
electrical and electronic equipment or
– between waste that is subject to monitoring by the supervisory authorities and waste that is not subject to any special
monitoring by supervisory authorities (used electrical and electronic equipment).
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 
Model Serial No.
I | we guarantee that the following measures have been taken:
The equipment|component has been freed of hazardous materials to ensure that persons involved with the
handling|repair are not exposed to any hazard or danger whatsoever.
The equipment has been packaged for safety and the complete labeling has been affixed to it.
The shipping agent has been notified (as prescribed) about the hazardous nature of the shipment.
The person sending in the equipment|component is hereby notified that said person shall be liable to Sartorius Stedim Biotech,
its affiliates, subsidiaries, dealers and distributors as well as to any third parties – in particular to any of employees of Sartorius,
its affiliates, its subsidiaries, dealers or distributors involved with the handling|repair of the equipment|component – for any
damage, caused by entries that are incomplete or incorrect on account of negligence, gross negligence or willful intent.
Name _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Position _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Date _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Signature _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Company stamp
Non-hazardous Declaration 17

18

Inhaltsverzeichnis
1. Vorwort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2. Einleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. EC-Konformitätserklärung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. Auspacken des Gerätes und Überprüfung des Lieferumfanges . . . . . . . . . . . 24
6. Gerätebeschreibung MD8 airscan Remote-Control . . . . . . . . . . . . . . . . . . . . . 25
7. Technische Daten der MD8 airscan Remote-Control . . . . . . . . . . . . . . . . . . . . 26
8. Einschalten des Gerätes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9. Funktionsbeschreibung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10. Anschlussbelegung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11. Garantiebestimmungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12. Entsorgungs- und Reparaturhinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unbedenklichkeitserklärung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rev.: 1.1 - Stand Juni 2009
Bitte diese Bedienungsanleitung vor Benutzung des Gerätes sorgfältig lesen!
Inhaltsverzeichnis 19

1. Vorwort
Sehr geehrte Kundin, sehr geehrter Kunde!
Herzlichen Glückwunsch zu Ihrer Entscheidung für die MD8 aircan Remote-Control
1ZE---0003.
Die MD8 airscan Remote-Control ist eine Neuentwicklung für den seit langem
bewährten Luftkeimsammler MD8 airscan.
Sie haben damit ein Produkt gewählt, das nach Deutscher Elektro- und Feinwerk-
technischer Qualität und Güte gefertigt wurde.
Wir sind sicher, dass Ihnen das Gerät viele Jahre gute Dienste leisten wird.
Bitte zögern Sie nicht uns anzusprechen, sollten Sie weitere Informationen oder Hilfe
zur Installation des Gerätes für Ihren Anwendungsfall benötigen.
Göttingen, 2009
20 Vorwort