Saunier Duval GeniaSet Mono FW 200-6 User manual

en Operating instructions
en Installation and maintenance instructions
GeniaSet Mono
FW 200-6, FEW 200-6
0020291589_02 - 21.07.2021
TRANSLATION

2
en Operating instructions ....................................... 3
en Installation and maintenance instructions...... 11

0020291589_02 Operating instructions 3
Operating instructions
Contents
1 Safety .................................................................... 4
1.1 Action-related warnings ......................................... 4
1.2 Intended use .......................................................... 4
1.3 General safety information .................................... 4
2 Notes on the documentation .............................. 6
3 Product description............................................. 6
3.1 Heat pump system................................................. 6
3.2 Product design....................................................... 6
3.3 Control elements.................................................... 6
3.4 Description of the display ...................................... 7
3.5 Operating concept ................................................. 7
3.6 Serial number ........................................................ 7
3.7 Type designation and serial number ..................... 7
3.8 CE marking ............................................................ 7
3.9 Safety devices ....................................................... 7
4 Operation.............................................................. 8
4.1 Basic display.......................................................... 8
4.2 Operating levels..................................................... 8
4.3 Starting up the product .......................................... 8
4.4 Setting the heating flow temperature..................... 8
4.5 Setting the domestic hot water temperature.......... 8
4.6 Switching off the product's functions ..................... 8
5 Care and maintenance ........................................ 9
5.1 Caring for the product............................................ 9
5.2 Maintenance .......................................................... 9
5.3 Checking the system pressure .............................. 9
6 Troubleshooting .................................................. 9
6.1 Reading fault messages ........................................ 9
6.2 Detecting and eliminating faults............................. 9
7 Decommissioning................................................ 9
7.1 Temporarily decommissioning the product............ 9
7.2 Permanently decommissioning the product........... 9
8 Recycling and disposal....................................... 9
9 Guarantee and customer service....................... 9
9.1 Guarantee.............................................................. 9
9.2 Customer service................................................... 9
Appendix ............................................................................ 10
A Troubleshooting ................................................ 10

4Operating instructions 0020291589_02
1 Safety
1.1 Action-related warnings
Classification of action-related warnings
The action-related warnings are classified in
accordance with the severity of the possible
danger using the following warning signs and
signal words:
Warning symbols and signal words
Danger!
Imminent danger to life or risk of
severe personal injury
Danger!
Risk of death from electric shock
Warning.
Risk of minor personal injury
Caution.
Risk of material or environmental
damage
1.2 Intended use
There is a risk of injury or death to the user or
others, or of damage to the product and other
property in the event of improper use or use
for which it is not intended.
This product is a system component for con-
trolling the heating circuits and domestic hot
water generation in conjunction with a heat
pump using a system control.
Intended use includes the following:
–observance of the operating instructions
included for the product and any other
installation components
–compliance with all inspection and main-
tenance conditions listed in the instruc-
tions.
The product is intended exclusively for do-
mestic use.
The intended use only allows for these
product combinations:
Outdoor unit Indoor unit
HA ..-6 O ... FW 200-6, FEW
200-6
HE 9-6 WB
This product can be used by children aged
from 8 years and above and persons with
reduced physical, sensory or mental capabil-
ities or lack of experience and knowledge if
they have been given supervision or instruc-
tion concerning use of the product in a safe
way and understand the hazards involved.
Children must not play with the product.
Cleaning and user maintenance work must
not be carried out by children unless they are
supervised.
Any other use that is not specified in these
instructions, or use beyond that specified in
this document, shall be considered improper
use. Any direct commercial or industrial use
is also deemed to be improper.
Caution.
Improper use of any kind is prohibited.
1.3 General safety information
1.3.1 Danger caused by improper
operation
Improper operation may present a danger to
you and others, and cause material damage.
▶Carefully read the enclosed instructions
and all other applicable documents, par-
ticularly the "Safety" section and the warn-
ings.
▶Only carry out the activities for which in-
structions are provided in these operating
instructions.
1.3.2 Risk of death due to changes to the
product or the product environment
▶Never remove, bridge or block the safety
devices.
▶Do not tamper with any of the safety
devices.
▶Do not damage or remove any tamper-
proof seals on components.
▶Do not make any changes:
–The product itself
–The water and electricity supply lines
–to the expansion relief valve
–to the drain pipework
–to constructional conditions that may
affect the operational reliability of the
product

0020291589_02 Operating instructions 5
1.3.3 Risk of injury and material damage
due to maintenance and repairs
carried out incorrectly or not carried
out at all
▶Never attempt to carry out maintenance
work or repairs on your product yourself.
▶Faults and damage should be immediately
rectified by a competent person.
▶Adhere to the maintenance intervals spe-
cified.
1.3.4 Risk of material damage caused by
frost
▶Ensure that the heating installation always
remains in operation during freezing con-
ditions and that all rooms are sufficiently
heated.
▶If you cannot ensure the operation, have a
competent person drain the heating install-
ation.

6Operating instructions 0020291589_02
2 Notes on the documentation
▶Always observe all operating instructions that are en-
closed with the installation components.
▶Store these instructions and all other applicable docu-
ments for further use.
These instructions apply only to:
Product
FW 200/6 , FEW 200/6
3 Product description
3.1 Heat pump system
Design of a sample heat pump system with monoblock tech-
nology:
1 2
4
3
5
6
1 Heat pump, outdoor unit
2 eBUS line
3 System control
4 Control for the indoor
unit
5 Heat pump, indoor unit
6 Heating circuit
3.2 Product design
1
2
1 Control elements 2 Reset button
3.3 Control elements
123
5
4
1 and buttons on the
right
2 Mode button
3 and buttons on the
left
4 Reset button
5 Display

0020291589_02 Operating instructions 7
3.4 Description of the display
Symbol Meaning
Current heat pump modulation rate
Flashing: Heating mode active
Flashing: Domestic hot water generation active
Flashing: Cooling mode active
Flashing: Back-up heating mode active
Installer level
and
F.XX
Fault in the product
1.6 bar Pressure in the heating circuit
3.5 Operating concept
Button Meaning
Selecting the operating mode
or (left) Selecting the number of diagnostics codes or
tests
or
(right)
Changing the value or activating the test
Reset the product
Adjustable values flash in the display.
The display lighting lights up when you switch the product on
or press a button.
3.6 Serial number
The serial number can be found on the data plate on the rear
of the electronics box.
3.7 Type designation and serial number
The type designation and serial number are on the data
plate.
3.8 CE marking
The CE marking shows that the products comply with the
basic requirements of the applicable directives as stated on
the declaration of conformity.
The declaration of conformity can be viewed at the manufac-
turer's site.
3.9 Safety devices
3.9.1 Frost protection function
The frost protection function for the system is controlled us-
ing the product itself or using the system control. If the sys-
tem control fails, the product guarantees limited frost protec-
tion for the heating circuit.
At negative outdoor temperatures, there is an increased risk
of the heating water freezing if a heat pump fault occurs, e.g.
due to a power cut or a defective compressor.
3.9.2 Low-water pressure protection
This function continuously monitors the pressure of the heat-
ing water in order to prevent a possible loss of heating water.
3.9.3 Freeze protection
This function prevents the unit's internal heating circuit from
freezing when the heating flow temperature drops below a
certain value.
If the heating flow temperature of the outdoor unit falls below
4° C, the compressor is switched on in order to increase the
heating flow temperature.
3.9.4 Pump blocking protection
This function prevents the pumps for heating water from
sticking. The pumps, which were out of operation for
23 hours, are switched on for 10–20 seconds, one after the
other.
3.9.5 Safety cut-out (SCO) in the heating circuit
If the temperature in the heating circuit of the internal elec-
tric back-up heater exceeds the maximum temperature, the
safety cut-out shuts down the electric back-up heater as a
securing measure. After it is triggered, the safety cut-out
must be replaced.
–Max. heating circuit temperature: 98 ℃

8Operating instructions 0020291589_02
4 Operation
4.1 Basic display
The display shows the basic display with the product's cur-
rent operating mode. If you press a selection button, the ac-
tivated function is displayed in the display.
As soon as a fault message is present, the basic displays
switches to the fault message.
The kWh value in the basic display represents the total cal-
culated energy yield: Heating, cooling and domestic hot wa-
ter mode.
The energy yield for the individual operating modes can be
displayed by repeatedly pressing the mode push button.
4.2 Operating levels
The product has one operating level.
This provides access to the most important information and
setting options that do not require any particular prior know-
ledge.
4.3 Starting up the product
4.3.1 Opening the isolator devices
1. Ask the competent person who installed the product to
explain to you where these isolator devices are located
and how to handle them.
2. If installed, open the service valves in the heating in-
stallation's flow and return.
3. Open the cold-water isolation valve.
4.3.2 Switching on the product
Note
The product does not have an on/off switch. The
product is switched on and ready for operation
as soon as it is connected to the power grid. It
can only be switched off using the partition that is
installed on-site, e.g. fuses or circuit breaker in the
utility connection box.
1. Ensure that the product casing has been installed.
2. Switch on the product via the fuses in the utility con-
nection box.
◁The "basic display" is shown in the product's oper-
ating display.
◁The basic display also appears on the system con-
trol display.
4.3.3 Adjusting the target cylinder temperature
Danger!
Risk of death from legionella.
Legionella multiply at temperatures below
60 °C.
▶Have a competent person inform you
about the measures that should be taken
to protect against Legionella in your in-
stallation.
▶Do not set any water temperatures below
60 °C without consulting the competent
person first.
Depending on the source of the energy obtained from the
environment, target cylinder temperatures of up to 70 °C can
be reached with the compressor. In order to achieve energy-
efficient domestic hot water generation predominantly from
the energy extracted from the environment, the factory set-
ting for the desired domestic hot water temperature must be
adjusted on the system control.
▶To do this, set the target cylinder temperature to between
50 and 55 °C on the system control.
▶Also switch on the electric back-up heater for the do-
mestic hot water generation so that, also at outdoor tem-
peratures below 0 °C and above 20 °C, the required
60 °C can be achieved for the anti-legionella function
time programme.
4.3.4 Displaying the Live Monitor (current product
status)
Status codes in the display provide information on the pro-
duct's current operating mode.
To call up the status codes, press the two buttons at the
same time.
4.4 Setting the heating flow temperature
▶Set the heating flow temperature on the system control,
→System control operating instructions.
4.5 Setting the domestic hot water temperature
▶Set the domestic hot water temperature on the system
control, →System control operating instructions.
4.6 Switching off the product's functions
4.6.1 Switching off heating mode (Summer mode)
▶Switch off heating mode on the system control (summer
mode), →System control operating instructions.
4.6.2 Switching off domestic hot water generation
▶Switch off the domestic hot water generation at the sys-
tem control (→System control operating instructions).
4.6.3 Draining the heating installation
Another way to protect the heating installation and the
product from frost for very long switch-off times is to drain
them completely.
▶Consult a competent person about this.

0020291589_02 Operating instructions 9
5 Care and maintenance
5.1 Caring for the product
▶Clean the casing with a damp cloth and a little solvent-
free soap.
▶Do not use sprays, scouring agents, detergents, solvents
or cleaning agents that contain chlorine.
5.2 Maintenance
An annual inspection and biennial maintenance of the
product carried out by a competent person is a prerequisite
for ensuring that the product is permanently ready and
safe for operation, reliable, and has a long service life. The
inspection may require maintenance to be carried out earlier,
depending on the results.
5.3 Checking the system pressure
1. Check the filling pressure of the heating installation
every day for a week after initial start-up and mainten-
ance work, and then twice a year.
–Min. heating circuit operating pressure: ≥0.07 MPa
(≥0.70 bar)
2. Read off the filling pressure in the display.
3. Inform your competent person so that they can add
heating water and increase the filling pressure and,
in event of frequent pressure losses, determine and
eliminate the cause of the loss of heating water.
6 Troubleshooting
6.1 Reading fault messages
Fault messages have priority over all other displays and are
shown on the display instead of the basic display. If several
faults occur at the same time, these are displayed alternately
for two seconds each.
Depending on the type of fault, the system control can work
in limp home mode in order to maintain the heating mode or
domestic hot water generation.
▶If your product displays a fault message, contact a com-
petent person.
6.2 Detecting and eliminating faults
▶If problems occur whilst operating the product, you can
carry out certain checks with the aid of the table.
Troubleshooting (→Page 10)
▶If the product is not functioning correctly, even though
you have checked the points listed in the table, contact a
competent person.
7 Decommissioning
7.1 Temporarily decommissioning the product
▶Use the partition that is installed on-site (e.g. fuses
or power switches) to disconnect the product from the
power supply.
7.2 Permanently decommissioning the product
▶Have a competent person permanently decommission
and dispose of the product.
8 Recycling and disposal
▶The competent person who installed your product is re-
sponsible for the disposal of the packaging.
If the product is labelled with this mark:
▶In this case, do not dispose of the product with the
household waste.
▶Instead, hand in the product to a collection centre for
waste electrical or electronic equipment.
If the product contains batteries that are labelled with
this mark, these batteries may contain substances that are
hazardous to human health and the environment.
▶In this case, dispose of the batteries at a collection point
for batteries.
9 Guarantee and customer service
9.1 Guarantee
Na informácie týkajúce sa záruky výrobcu sa spýtajte na
kontaktnej adrese uvedenej na zadnej strane.
9.2 Customer service
Služby zákazníkom sú poskytované po celom Slovenku.
Zoznam servisných partnerov je uvedený na internetovej
stránke www.protherm.sk.

10 Operating instructions 0020291589_02
Appendix
A Troubleshooting
Problem Possible cause Remedy
No domestic hot water, heat-
ing remains cold; product
does not start up
Building power supply switched off Switch on building power supply
Domestic hot water or heating set to "off"/domestic
hot water temperature or target temperature set too
low
Ensure that domestic hot water mode and/or
heating mode is activated in the system control.
Set the domestic hot water temperature in the
system control to the required value.
Air in the heating installation Purging the radiators
If the problem occurs again: Inform the compet-
ent person
Domestic hot water mode
without any problems; heat-
ing does not start
No heat requirement via the control Check the timer programme on the control and
correct if necessary
Check the room temperature and, if required,
correct the target room temperature (→Control
operating instructions)

0020291589_02 Installation and maintenance instructions 11
Installation and maintenance
instructions
Contents
1 Safety .................................................................. 13
1.1 Action-related warnings ....................................... 13
1.2 Intended use ........................................................ 13
1.3 General safety information .................................. 13
1.4 Regulations (directives, laws, standards) ............ 14
2 Notes on the documentation ............................ 15
2.1 Further information .............................................. 15
3 Product description........................................... 15
3.1 Heat pump system............................................... 15
3.2 Safety devices ..................................................... 15
3.3 Functional elements............................................. 16
3.4 Serial number ...................................................... 16
3.5 Information on the data plate............................... 16
3.6 Connection symbols ............................................ 16
3.7 CE marking .......................................................... 17
3.8 Energy balance control........................................ 17
3.9 Compressor hysteresis........................................ 17
3.10 Cooling mode....................................................... 17
4 Set-up.................................................................. 17
4.1 Unpacking the product......................................... 17
4.2 Checking the scope of delivery............................ 17
4.3 Selecting the installation site ............................... 17
4.4 Dimensions .......................................................... 18
4.5 Minimum clearances and installation
clearances ........................................................... 18
4.6 Product dimensions for the transport................... 18
4.7 Transporting the product ..................................... 18
4.8 Separating the product into two modules
where necessary.................................................. 19
4.9 Removing the casing ........................................... 20
4.10 Installing the casing ............................................. 20
4.11 Moving the electronics box (optional) .................. 21
4.12 Setting up the indoor unit..................................... 21
4.13 Removing the carrying straps.............................. 22
5 Hydraulics installation ...................................... 22
5.1 Carrying out the installation preparations ............ 22
5.2 Connecting the heat pump to the indoor unit....... 22
5.3 Connecting the building circuit............................. 22
5.4 Installing the domestic hot and cold water
connection ........................................................... 22
5.5 Installing potable water pipes .............................. 23
5.6 Installing the drain pipe on the expansion relief
valve .................................................................... 23
5.7 Connecting the condensate discharge ................ 23
5.8 Connecting additional components ..................... 23
6 Electrical installation......................................... 23
6.1 Preparing the electrical installation...................... 23
6.2 Requirements for the quality of the mains
voltage ................................................................. 24
6.3 Electrical partition ................................................ 24
6.4 Installing components for the energy supply
company lockout function .................................... 24
6.5 Removing the cover from the power supply
PCB ..................................................................... 24
6.6 Routing the cables in the product ........................ 24
6.7 Establishing the power supply, 1~/230V.............. 24
6.8 Establishing the power supply, 3~/400V.............. 25
6.9 Installing the wired system control....................... 26
6.10 Installing the wireless system control .................. 26
6.11 Opening the electronics box ................................ 26
6.12 Routing the cables in the electronics box ............ 26
6.13 Carrying out the wiring......................................... 26
6.14 Connecting the circulation pump ......................... 27
6.15 Connecting a limit thermostat for the
underfloor heating................................................ 27
6.16 Connecting the external prioritising diverter
valve (optional) .................................................... 27
6.17 Connecting the RED-3 mixer module .................. 27
6.18 Installing the cover for the power supply PCB..... 27
6.19 Checking the electrical installation ...................... 27
7 Operation............................................................ 27
7.1 Operating concept of the product ........................ 27
8 Start-up ............................................................... 27
8.1 Prioritising diverter valve, setting the heating
circuit/cylinder charging ....................................... 27
8.2 Checking and treating the heating water/filling
and supplementary water .................................... 28
8.3 Filling and purging the heating installation .......... 28
8.4 Filling the domestic hot water circuit.................... 29
8.5 Purging ................................................................ 29
8.6 Switching on the product ..................................... 29
8.7 Enabling the electric back-up heater ................... 29
8.8 Setting the anti-legionella function....................... 30
8.9 Calling up the installer level................................. 30
8.10 Checking the configuration .................................. 30
8.11 Displaying the filling pressure in the building
circuit ................................................................... 30
8.12 Checking function and leak-tightness.................. 30
8.13 Starting up the system control ............................. 30
9 Adapting the unit to the heating
installation.......................................................... 30
9.1 Total pressure loss in the product, building
circuit ................................................................... 30
9.2 Total pressure loss in the product, domestic
hot water .............................................................. 31
9.3 Instructing the end user ....................................... 31
10 Troubleshooting ................................................ 31
10.1 Reading off the fault codes.................................. 31
10.2 Using the function menu...................................... 31
10.3 Using sensor and component tests ..................... 31
10.4 Safety cut-out....................................................... 31
10.5 Resetting parameters to factory settings ............. 32
11 Inspection and maintenance ............................ 32
11.1 Procuring spare parts .......................................... 32
11.2 Checking maintenance messages....................... 32
11.3 Observing inspection and maintenance
intervals ............................................................... 32

12 Installation and maintenance instructions 0020291589_02
11.4 Preparing for inspection and maintenance .......... 32
11.5 Using check programmes.................................... 32
11.6 Checking the pre-charge pressure of the
expansion vessel ................................................. 32
11.7 Checking the magnesium protection anode ........ 33
11.8 Cleaning the domestic hot water cylinder............ 33
12 Draining .............................................................. 33
12.1 Draining the product's heating circuit................... 33
12.2 Draining the product's domestic hot water
circuit ................................................................... 33
13 Decommissioning.............................................. 34
13.1 Decommissioning the product ............................. 34
14 Recycling and disposal..................................... 34
15 Customer service............................................... 34
Appendix ............................................................................ 35
A Functional diagram............................................ 35
B Wiring diagram................................................... 36
C Control PCB ....................................................... 37
D Basic connection diagram for the energy
supply company lockout, shutdown via
connection S21 .................................................. 38
E Basic connection diagram for the energy
supply company lockout, shutdown via
partition .............................................................. 39
F Status codes ...................................................... 40
G Fault codes......................................................... 42
H Overview of the sensor and component
tests .................................................................... 47
I Overview of the check programmes................ 48
J Diagnostics codes ............................................. 48
K 5.4 kW back-up heater at 230 V ........................ 51
L 8.54 kW back-up heater at 400 V ...................... 51
M Inspection and maintenance work................... 51
N Characteristic values for the internal
temperature sensors, hydraulic circuit ........... 52
O Characteristic values for the VR10
internal temperature sensors, cylinder
temperature ........................................................ 52
P Characteristic values for the VRC DCF
outdoor temperature sensor............................. 53
Q Technical data.................................................... 53
Index ................................................................................... 57

0020291589_02 Installation and maintenance instructions 13
1 Safety
1.1 Action-related warnings
Classification of action-related warnings
The action-related warnings are classified in
accordance with the severity of the possible
danger using the following warning signs and
signal words:
Warning symbols and signal words
Danger!
Imminent danger to life or risk of
severe personal injury
Danger!
Risk of death from electric shock
Warning.
Risk of minor personal injury
Caution.
Risk of material or environmental
damage
1.2 Intended use
There is a risk of injury or death to the user or
others, or of damage to the product and other
property in the event of improper use or use
for which it is not intended.
This product is a system component for con-
trolling the heating circuits and domestic hot
water generation in conjunction with a heat
pump using a system control.
The product is intended exclusively for do-
mestic use.
The intended use only allows for these
product combinations:
Outdoor unit Indoor unit
HA ..-6 O ... FW 200-6, FEW
200-6
HE 9-6 WB
–observance of accompanying operating,
installation and maintenance instructions
for the product and any other system com-
ponents
–installing and setting up the product in ac-
cordance with the product and system ap-
proval
–compliance with all inspection and main-
tenance conditions listed in the instruc-
tions.
Intended use also covers installation in ac-
cordance with the IP code.
Any other use that is not specified in these
instructions, or use beyond that specified in
this document, shall be considered improper
use. Any direct commercial or industrial use
is also deemed to be improper.
Caution.
Improper use of any kind is prohibited.
1.3 General safety information
1.3.1 Risk caused by inadequate
qualifications
The following work must only be carried out
by competent persons who are sufficiently
qualified to do so:
–Set-up
–Dismantling
–Installation
–Start-up
–Inspection and maintenance
–Repair
–Decommissioning
▶Proceed in accordance with current tech-
nology.
1.3.2 Risk of death from electric shock
There is a risk of death from electric shock if
you touch live components.
Before commencing work on the product:
▶Disconnect the product from the power
supply by switching off all power supplies
at all poles (electrical partition in over-
voltage category III for full partition, e.g.
fuse or circuit breaker).
▶Secure against being switched back on
again.
▶Wait for at least 3 minutes until the capa-
citors have discharged.
▶Check that there is no voltage.
1.3.3 Risk of death due to lack of safety
devices
The basic diagrams included in this docu-
ment do not show all safety devices required
for correct installation.
▶Install the necessary safety devices in the
installation.

14 Installation and maintenance instructions 0020291589_02
▶Observe the applicable national and inter-
national laws, standards and directives.
1.3.4 Risk of burns or scalding caused by
hot components
▶Only carry out work on these components
once they have cooled down.
1.3.5 Risk of scalding from hot water
There is a risk of scalding at the hot water
draw-off points if the hot water temperatures
are greater than 60 °C. Young children and
elderly persons are particularly at risk, even
at lower temperatures.
▶Select a moderate set target temperature.
▶Inform the operator about the risk of scald-
ing when the Anti-legionella function is
switched on.
1.3.6 Risk of injury due to the heavy weight
of the product
The product weighs over 50 kg.
▶Make sure that the product is carried by at
least two people.
▶Use suitable transport and lifting equip-
ment, in accordance with your risk assess-
ment.
▶Use suitable personal protective equip-
ment: Gloves, safety footwear, protective
goggles, protective helmet.
1.3.7 Material damage due to unsuitable
installation surface
The installation surface must be even and
have sufficient load-bearing capacity to sup-
port the operating weight of the product. An
uneven installation surface may cause leaks
in the product.
There is a risk of death if the connections are
subject to leaks.
▶Make sure that the product is positioned
flush against the installation surface.
▶Ensure that the installation surface has
sufficient load-bearing capacity to bear the
operating weight of the product.
1.3.8 Risk of material damage due to
malfunctioning
Not rectifying faults, changing the safety
devices and failing to carry out maintenance
can cause malfunctioning and pose safety
risks during operation.
▶Ensure that the heating installation is in a
technically perfect condition.
▶Ensure that no safety or monitoring
devices have been removed, bridged or
disabled.
▶Immediately eliminate any faults and dam-
age that may affect safety.
1.3.9 Material damage due to additives in
the heating water
Unsuitable antifreeze and corrosion inhibitors
may damage seals and other components
of the heating circuit, and may therefore also
cause water leaks.
▶Only add approved antifreeze and corro-
sion inhibitors to the heating water.
1.3.10 Risk of material damage caused by
frost
▶Do not install the product in rooms prone
to frost.
1.3.11 Risk of material damage caused by
using an unsuitable tool
▶Use the correct tool.
1.4 Regulations (directives, laws,
standards)
▶Observe the national regulations, stand-
ards, directives, ordinances and laws.

0020291589_02 Installation and maintenance instructions 15
2 Notes on the documentation
▶Always observe all the operating and installation instruc-
tions included with the system components.
▶Pass these instructions and all other applicable docu-
ments on to the end user.
These instructions apply only to:
Product
FW 200/6 , FEW 200/6
2.1 Further information
▶Scan the displayed code using your smartphone in order
to view further information about the installation.
◁You are guided to installation videos.
3 Product description
3.1 Heat pump system
Design of a sample heat pump system with monoblock tech-
nology:
1 2
4
3
5
6
1 Heat pump, outdoor unit
2 eBUS line
3 System control
4 Control for the indoor
unit
5 Heat pump, indoor unit
6 Heating circuit
3.2 Safety devices
3.2.1 Frost protection function
The frost protection function for the system is controlled us-
ing the product itself or using the system control. If the sys-
tem control fails, the product guarantees limited frost protec-
tion for the heating circuit.
At negative outdoor temperatures, there is an increased risk
of the heating water freezing if a heat pump fault occurs, e.g.
due to a power cut or a defective compressor.
3.2.2 Low-water pressure protection
This function continuously monitors the pressure of the heat-
ing water in order to prevent a possible loss of heating wa-
ter. If the water pressure falls below the minimum pressure,
an analogue pressure sensor switches the product off and,
if available, switches other modules to standby mode. If the
water pressure reaches the operating pressure, the pressure
sensor switches the product back on.
If the heating water pressure falls below ≤0.1 MPa (1 bar),
a maintenance message appears below the display of the
minimum operating pressure.
–Min. heating circuit pressure: ≥0.05 MPa (≥0.50 bar)
–Min. heating circuit operating pressure: ≥0.07 MPa
(≥0.70 bar)
3.2.3 Safety cut-out (SCO) in the heating circuit
If the temperature in the heating circuit of the internal elec-
tric back-up heater exceeds the maximum temperature, the
safety cut-out shuts down the electric back-up heater as a
securing measure. After it is triggered, the safety cut-out
must be replaced.
–Max. heating circuit temperature: 98 ℃

16 Installation and maintenance instructions 0020291589_02
3.3 Functional elements
5
6
7
4
8
10
9
11
1
2
12
3
1 Safety cut-out
2 Back-up heater
3 Condensate tray
4 Draining the domestic
hot water cylinder
5 Domestic hot water
cylinder
6 Draining cock, heating
flow and return draining
cock and building circuit
7 Manometer and filling
tap
8 Prioritising diverter
valve
9 Purging valve
10 Electronics box
11 Expansion vessel
12 Automatic air vent
3.4 Serial number
The serial number can be found on the data plate on the rear
of the electronics box.
3.5 Information on the data plate
The data plate keeps record of the country in which the
product is to be installed.
Information Meaning
Serial no. Unique unit identification number
Nomen-
clature
F...W Floor-standing ... heat pump
200 Cylinder volume
E With electric back-up heater
6 Unit generation
IP Protection class
Symbols Cylinder heating coil
Control
Heating circuit
Cylinder tank, fill quantity, permiss-
ible pressure
Back-up heater
P max Rated power, maximum
P Rated power
I max Rated current, maximum
I In-rush current
Heating
circuit,
domestic
hot water
circuit
MPa (bar) Permissible operating pressure
L Fill quantity
CE marking See section "CE marking"
3.6 Connection symbols
Symbol Connection
Building circuit, flow
Building circuit, return
Heating flow
Heating return
Domestic hot water circuit, cold
water

0020291589_02 Installation and maintenance instructions 17
Symbol Connection
Domestic hot water circuit, domestic
hot water
3.7 CE marking
The CE marking shows that the products comply with the
basic requirements of the applicable directives as stated on
the declaration of conformity.
The declaration of conformity can be viewed at the manufac-
turer's site.
3.8 Energy balance control
The energy balance is the integral from the difference
between the flow temperature actual value and target value,
which is added up every minute. If the set heat deficit (WE =
-60°min in heating mode) is reached, the heat pump starts.
If the supplied heat volume corresponds to the heat deficit
(integral = 0°min), the heat pump is switched off.
The energy balancing is used for heating and cooling mode.
3.9 Compressor hysteresis
The heat pump is switched on and off via the compressor
hysteresis for heating mode and also for energy balancing.
When the compressor hysteresis is above the target flow
temperature, the heat pump is switched off. When the hys-
teresis is below the target flow temperature, the heat pump
starts up again.
3.10 Cooling mode
The product is compatible with the heat pump's cooling
mode.
▶Activate and parametrise the cooling mode in the system
control.
4 Set-up
4.1 Unpacking the product
1. Remove the product packaging.
2. Remove the documentation.
3. Remove the front casing. (→Page 20)
A
B
A
B
4. Unscrew the four fixing tabs at the front and rear of the
pallet and remove them.
4.2 Checking the scope of delivery
▶Check that the scope of delivery is complete and intact.
4.3 Selecting the installation site
▶The installation site must be below 2000 metres above
sea level.
▶Select a dry room that is frost-proof throughout and in
which the maximum installation height is not exceeded
and the environmental temperature is neither above nor
below the permitted range.
–Permissible environmental temperature: 7 to 40 ℃
–Permissible relative air humidity: 40 to 75 %
▶Ensure that the required minimum clearances can be
maintained.
▶The permissible height difference between the indoor unit
and outdoor unit must not be greater than 15 m.
▶When selecting the installation site, you must take into
consideration that, when the product is in operation, it
transfers vibrations to the floor and the nearby walls.
▶Ensure that the floor is even and offers sufficient load-
bearing capacity to bear the weight of the product.
▶Ensure that the pipes are routed appropriately.

18 Installation and maintenance instructions 0020291589_02
4.4 Dimensions
1880 1294
1251
1816
10-20
140
103
297
70
97
70
1866
G¾”
G1¼”
G1¼”
G¾”
G1” G1”
142 121
693
595
4.5 Minimum clearances and installation
clearances
C
BB
A
C
E
D
A 130 mm
B 300 mm
C 600 mm
D 40 mm
E 10 mm
▶Provide sufficient clearance (B) on at least one side of
the product in order to facilitate access for maintenance
and repair work.
▶When using the accessories, observe the minimum clear-
ances/installation clearances.
4.6 Product dimensions for the transport
1985
4.7 Transporting the product
Danger!
Risk of injury due to carrying heavy loads.
Carrying heavy loads can cause injuries.
▶When transporting heavy products, ob-
serve all valid laws and other regulations.
1. If the spatial conditions do not allow for the unit to be
inserted as a whole, separate the product into two
modules. (→Page 19)
2. Transport the product to the installation site. Use the
recessed handles on the rear and the carrying straps at
the front on the underside of the product as an aid.

0020291589_02 Installation and maintenance instructions 19
4.7.1 Using the carrying straps
Danger!
Risk of injury due to repeated use of the
carrying straps.
Due to material ageing, the carrying straps
are not designed to be reused during any
subsequent transportation.
▶Once the product has been started up, cut
off the carrying straps.
Caution.
Risk of damage caused by carrying
straps.
The carrying straps may damage the front
casing during transport.
▶Remove the front casing before you use
the carrying straps.
1. To transport the unit safely, use the two carrying straps
on the two front feet of the product.
2. If the carrying straps are located underneath the
product, swivel these to the front.
3. Always transport the lower part of the product as
shown above.
4. Always transport the upper part of the product as
shown above.
4.8 Separating the product into two modules
where necessary
1. Remove the front casing. (→Page 20)
2. Remove the side casing. (→Page 20).
3. Move the electronics box into the maintenance posi-
tion. (→Page 21)
5
6
2
1
3
4
4×1
2×1
2×1
4. Slide the heat insulation (2) on the pipe transitions up-
wards.
5. Unscrew the two nuts (1) on the pipe connections.
6. Disconnect the plug connection for the cylinder temper-
ature sensor (6).
7. Remove the four screws (3).
8. Unscrew the two nuts (4) on the pipe connections.
9. Use the recessed handles (5) to lift off the upper part of
the product.
10. To assemble the product, carry out the steps described
above in reverse order.

20 Installation and maintenance instructions 0020291589_02
4.9 Removing the casing
4.9.1 Removing the front casing
B
A
2×1
1. Turn each of the two screws by a quarter turn.
2. Lift the upper section of the front casing upwards and
out.
B
A
2×1
3. Remove both screws, raise the lower section of the
front casing and pull it forwards and out.
4.9.2 Removing the side casing
AB
2×1
C
▶Remove the side casing as shown in the figure.
4.10 Installing the casing
4.10.1 Installing the front casing
A
B
2×1
1. Hook the lower part of the front casing, using the re-
taining brackets, into the cut-outs in the side casings
and lower it down.
2. Use the two screws to secure the lower part of the front
casing.