Scag Power Equipment SW User manual

MODEL SW
OPERATOR’S MANUAL
THIS MANUALCONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMA-
TION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND AD-
JUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFI-
CIENCY. THE SPECIFIC MODELS THATTHIS
BOOK COVERS ARE CONTAINED ON THE
INSIDECOVER. BEFORE OPERATINGYOUR
MACHINE, PLEASE READ ALL THE INFOR-
MATION ENCLOSED.
PART NO. 03130
PRINTED7/03
PRINTED IN USA
©2003
SCAGPOWEREQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.

FAILURE TO FOLLOW SAFE OPERATING PRACTICES
MAY RESULT IN SERIOUS INJURY.
* Keep all shields in place, especially the grass discharge chute.
* Before performing any maintenance or service, stop the machine and
remove the spark plug wire and ignition key.
* If a mechanism becomes clogged, stop the engine before cleaning.
* Keep hands, feet and clothing away from power-driven parts.
* Read this manual completely as well as other manuals that came
with your mower.
* Keep others off the tractor (only one person at a time)
This manual covers the operating instructions
and illustrated parts list for:
SW32-13KH with a serial number of 8910001 to 8919999
SW36A-13KH with a serial number of 8920001 to 8929999
SW36A-15KA with a serial number of 8930001 to 8939999
SW36A-15KH with a serial number of 8940001 to 8949999
SW48A-15KA with a serial number of 8950001 to 8959999
SW48A-15KH with a serial number of 8960001 to 8969999
SW48A-17KA with a serial number of 8980001 to 8989999
SW48A-18HN with a serial number of 9610001 to 9619999
SW52A-17KA with a serial number of 8990001 to 8999999
SW52A-18HN with a serial number of 9000001 to 9009999
SW52A-18KH with a serial number of 9010001 to 9019999
Alwaysusetheentireserialnumber listed on the serial number
tag when referring to this product.
WARNING:
REMEMBER -YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
Hazard control and accident prevention are dependent upon the awareness,
concern, prudence, and proper training of the personnel involved in the
operation, transport, maintenance, and storage of the equipment.

TABLE OF CONTENTS
MODEL SW
SUBJECT PAGE
Introduction.................................................................................................. 1
General Safety Instructions ......................................................................... 1
SignalWords................................................................................................ 1
Symbols ....................................................................................................... 2-3
BeforeOperating.......................................................................................... 4
While Operating........................................................................................... 4
MaintenanceandStorage............................................................................. 5
Initial Run-In Procedures............................................................................. 6
Mower Operation ......................................................................................... 6
Cutter Deck Belt Adjustments ...................................................................... 7
Transmission Drive Belt ............................................................................... 8
Drive Control Adjustments .......................................................................... 8
Cutter Deck Adjustments ............................................................................. 8
Blade Height Adjustments ........................................................................... 9
Cutter Blades............................................................................................... 9
Custom-Cut Baffle Adjustment..................................................................... 10
Lubrication and Maintenance Chart ............................................................ 11
Troubleshooting Cutting Conditions ............................................................ 12-14
Technical Specifications.............................................................................. 15-16
I
WE SUPPORT OPE
TECHNICIAN
CERTIFICATION

II
TABLE OF CONTENTS
(CONTINUED)
SUBJECT PAGE
Illustrated Parts List
SWM-32",36"CutterDecks...................................................................... 18-19
SWM-48",52"CutterDecks......................................................................20-21
Notes...................................................................................................................22
CasterAssembly................................................................................................23
EngineDeck-13KH,15KH, 15KA, 17KA, 18HN...................................24-25
EngineDeck-18KH...................................................................................26-27
HandleAssembly........................................................................................ 28-29
InstrumentPanel................................................................................................30
PeerlessTransmission......................................................................................31
EngineDeckWireHarness..............................................................................32
HandleWireHarness........................................................................................32
WireHarnessAdapter-Kawasaki(15HP&17HP).......................................33
ReplacementDecals..................................................................................34-35
WarrantyStatement..............................................................InsideBackCover
WireHarnessAdapter-Honda(18HP)...........................................................33
Notes...................................................................................................................17

1
SIGNAL WORDS
Thissymbolmeans“Attention!BecomeAlert!Your
SafetyisInvolved!". Thesymbolisusedwiththe
followingsignalwordstoattractyourattentiontosafety
messagesfoundonthedecalsandthroughoutthis
manual. Themessagethatfollowsthesymbolcontains
importantinformationaboutsafety. Toavoidinjuryand
possibledeath,carefullyreadthemessage! Besureto
fullyunderstandthecausesofpossibleinjuryordeath.
SignalWord:
Itisadistinctivewordonsafetydecalsandthroughout
thismanualthatalertstheviewertotheexistenceand
relativedegreeofthehazard.
Thesignalword“DANGER”denotesthatanextremely
hazardoussituationexistsonornearthemachinethat
couldresultinhighprobabilityofdeathorirrepairable
injuryifproperprecautionsarenottaken.
Thesignalword“WARNING”denotesthatahazard
existsonornearthemachinethatcanresultininjuryor
deathifproperprecautionsarenottaken.
Thesignalword“CAUTION”isareminderofsafety
practicesonornearthemachinethatcouldresultin
personalinjuryifproperprecautionsarenottaken.
INTRODUCTION
Yourmowerwasbuilttothehigheststandardsinthe
industry. However,theprolongedlifeandmaximum
efficiencyofyourmowerdependsonyoufollowingthe
operating,maintenanceandadjustmentinstructionsin
thismanual.
Weencourageyoutocontactyourdealerforrepairs.
AllScagdealersareinformedofthelatestmethodsto
servicethisequipmentandprovidepromptandefficient
serviceinthefieldorattheirserviceshop. Theycarrya
fulllineofScagserviceparts.
AreplacementOperator'sManualisavailablefromyour
ScagServicingDealerorbycontactingScagPower
Equipment,ServiceDepartmentatP.O.Box152,
Mayville,WI 53050. Youmayalsocontactusthrough
ourwebsiteatwww.scag.com.Pleaseindicatethe
completemodelandserialnumberofyourScag
product.
USEOFOTHERTHANORIGINALSCAG
REPLACEMENTPARTSWILLVOIDTHE
WARRANTY.
The “Right” and “Left”, “Front” and “Rear” of the
machinearereferencedfromtheoperator’s perspec-
tive when in the normal operating position and facing
theforwardtraveldirection.
GENERAL SAFETY INSTRUCTIONS
READTHISOPERATOR'SMANUALand
instructionsfurnishedwithattachments.
Performonlythosemaintenanceproceduresdescribed
in this manual. If major repairs are ever needed or
assistanceis desired,contact anAuthorized Scag
Dealer. To ensure optimum performance and safety,
always purchase genuine SCAG replacement parts
andaccessories.
Your safety and the safety of others depends
significantlyupon yourknowledge andunderstanding
ofallcorrectoperatingpracticesandproceduresofthis
machine.
WARNING:
CAUTION:

2
CE Mark
TransmissionChoke
On/Start Spring Tension on Idler
Oil
Off/Stop
SYMBOL DESCRIPTION
SYMBOL DESCRIPTION
ISO Symbols
SpinningBlade
48071S
Parking Brake
WARNING
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
SEE OPERATOR'S MANUAL
481109
FallingHazard

3
SlowFast
Cutting element - Engage
Cutting element - Basic symbol
Cutting element - Disengage
Continuously variable - Linear
Read operator's manual
Keep bystanders away
Pinch Point
481039S
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
Hourmeter/elapsed operating hours

4
BEFORE OPERATING
1. Knowthecontrolsandhowtostopquickly.
2. Donotallowchildrentooperatethemachine. Do
notallowadultstooperatethemachinewithout
properinstruction.
3. Iftheoperator(s)ormechanic(s)cannotread
Englishitistheowner'sresponsibilitytoexplainthis
materialtothem.
4. Removealldebrisorotherobjectsthatmightbe
pickedupandthrownbythecutterblades. Keepall
bystandersawayfromthemowingarea.
5. Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydeviceordecalisdefectiveor
damaged,repairorreplaceitbeforeoperating.
Also,checkallnuts,boltsandscrewsforproper
tightness,toassurethemachineisinsafeoperating
condition.
6. Donotoperatethemachinewhilewearingsandals,
tennisshoes,sneakersorshorts. Also,donotwear
loosefittingclothingwhichcouldgetcaughtin
movingparts. Alwayswearlongpantsandsubstan-
tialshoes. Wearingsafetyglassesandsafetyshoes
isadvisableandrequiredbysomelocalordinances
andinsuranceregulations.
7. Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccuringtothemselves,other
peopleorproperty.
8. Fillthefueltankwithclean,freshgasoline,witha
minimumoctaneratingof87. Avoidspillinggaso-
line. Gasolineishighlyflammable,handleitcarefully.
A. Useanapprovedgasolinecontainer.
B. Donotfillthetankwhiletheengineishotor
running.
C. Donotsmokewhilehandlinggasoline.
D. Fillthefueltankoutdoorsanduptoapproxi-
mately1"(25mm)belowthebottomofthefiller
neck.
E. Wipeupanyspilledgasoline.
9. Beforeattemptingtostarttheengine,shiftthe
transmissionintoneutral,movethebladeengage-
mentswitchtotheOFFposition,andmovethe
neutrallatchestoneutral.
WHILE OPERATING
1. Donotoperatethemachineundertheinfluenceof
alcoholordrugs.
2. Starttheenginewhentheneutrallatchesareinthe
neutrallockposition,thecutterbladesaredisen-
gaged,andthetransmissionisinneutral.
3. Donotruntheengineinaconfinedareawithout
adequateventilation. Exhaustfumesarehazardous
andcouldpossiblybedeadly.
4. Usingthemachinedemandsattention. To
preventlossofcontrol:
A. Mowonlyindaylightorwhenthereisgood
artificiallight.
B. Watchforholesorotherhiddenhazards.
C. Donotdriveclosetoadrop-off,ditch,creek
bank,orotherhazard.
D. Reducespeedwhenmakingsharpturnsand
whenturningonhillsides.
E. Alwaysbesureofyourfooting. Keepafirm
holdonthehandlesandwalk---neverrun.
F. Donotoperatewhereconditionsareslippery.
5. Thedischargechutemustalwaysbeinstalledandin
thedownpositiononthesidedischargecutterdeck
exceptwhentheScagoptionalgrasscatcheror
mulchingplateareproperlyinstalled. Ifthedis-
chargeareashouldplug,shuttheengineoffandwait
forallmovementtostopbeforeremovingthe
obstruction.
6. Disengagethebladesandwaitforthemtostop
beforecrossinggraveldrives,walksorroads.
7. Shuttheengineoffandwaituntilthebladescometo
acompletestopbeforeremovingthegrasscatcher
container.
8. Neverraisethecutterdeckwhilethebladesare
rotating.

5
14. Donotpassorstandonthegrassdischargesideof
anymowerwiththeenginerunning. Stopoperation
whenanotherpersonapproaches.
9. Alwaysparkthemowerand/orstarttheengineona
levelsurface.
10. Ifthecuttingbladesshouldstrikeasolidobjector
theequipmentshouldstarttovibrateabnormally,
stoptheengine,disconnectthesparkplugwire,and
checkimmediatelyforthecause. Vibrationis
generallyawarningoftrouble.Checkthemachine
fordamagedordefectiveparts. Repairanydamage
beforestartingtheengineoroperatingthecutter
deck. Besurethebladesareingoodconditionand
thebladeboltsaretight.
11. Reducespeedandexerciseextremecautionon
slopesandinsharpturnstopreventtippingorloss
ofcontrol. Beespeciallycautiouswhenchanging
directionsonslopes.
DO NOT operate on steep slopes. To check a
slope, attempt to back up it (with the cutter deck
down). If the machine can back up the slope
without the wheels slipping, reduce speed and
useextremecaution. ALWAYS FOLLOWOSHA
APPROVEDOPERATION.
12. Donottouchtheengineormufflerwhiletheengine
isrunningorsoonafteritisstopped.Theseareas
couldbehotenoughtocauseaburn.
13. Beforeleavingtheoperator’spositionorleavingthe
mowerunattended,shiftthetransmissioninto
neutral,placetheneutrallatchesintheneutrallock
position,andmovethebladeengagementswitchto
OFF. ShuttheengineOFFandremovethekey.
15. UseonlyScagapprovedattachmentsandaccessories.
ScagApprovedAttachments:
GC-F4
GC-4D
ScagApprovedAccessories:
MulchMaster
HourMeter
TurboBaffle
CupHolder
Usingunapprovedattachments,(especially"stand-up"
ridingattachments)maybehazardous.
MAINTENANCE AND STORAGE
1. Allowonlytrainedpersonneltoservicethemachine.
1. Disconnectthesparkplugwirefromthesparkplug
topreventaccidentalstartingoftheenginewhen
servicing,adjustingorstoringthemachine.
2. Ifthemowermustbetippedtoperformmainte-
nanceoradjustment,removethebattery,drainthe
gasolinefromthefueltankandtheoilfromthe
crankcase.
3. Toreducepotentialfirehazard,keeptheenginefree
ofexcessivegrease,grass,leavesandaccumulations
ofdirt.
4. Besurethemachineisinsafeoperatingconditionby
keepingnuts,bolts,andscrewstight. Checkthe
blademountingboltsandnutsfrequentlytobesure
theyaretight.
5. Iftheenginemustberunningtoperformamainte-
nanceadjustment,keephands,feet,clothingand
otherpartsofthebodyawayfromthecutterdeck
bladesandothermovingparts.
6. Donotoverspeedtheenginebychanginggovernor
settings. Tobesureofsafetyandaccuracy,havean
authorizeddealercheckmaximumenginespeedwith
atachometer.
7. Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
WARNING
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
SEE OPERATOR'S MANUAL 481109
WARNING:

6
8. Allowtheenginetocoolbeforestoringthemowerin
anyenclosuresuchasagarageorstorageshed.
Makesurethefueltankisemptyifthemachineisto
bestoredin excessof30days.Do not storethe
mowernearanyopenflameorwheregasolinefumes
maybeignitedbyaspark.
9. Alwaysstoregasolineinasafety-approved,red
container.
10. Be careful when servicing the battery as it con-
tains acid, which is corrosive and could cause
burnstoskinandclothing.
11. Batteriesreleaseexplosivegaseswhenbeing
chargedordischarged. Keepbatteriesawayfrom
anysourceofsparksand/orflame.
INITIAL RUN-IN PROCEDURES
(FIRST DAY OF USE OR APPROXI-
MATELY 10 HOURS)
1. Check the belts for proper tension at 2, 4 and 8
hours. Adjust as needed.
2. Check the steering control rods for neutral
adjustment. (SeeAdjustments,page8)
3. Checkthetiresforproperpressure.
CasterWheels 25psi.
DriveWheels 12psi.
4. Checkforloosehardware. Tightenasneeded.
5. Checkthesafetyswitchesforproperadjustment:
* Theenginewillcrank,butnotstartifthe
machineisnotinneutral.
* Onelectricstartmachines,theenginewillnot
crankifthePTOswitchison.
* Theengineshouldcrankandstartifthe
machineisinneutralandthePTOengagement
switchisOFF.
6. Applylubricanttoallthegreasefittings.
Lubricantwasappliedatthefactory. Thisis
justaprecautionarychecktomakesurethat
allthefittingshavebeenlubricated.
1. Readandunderstandthesafetyinstructions
before attempting to operate this machine.
2. Before starting the engine:
* Check the oil level in the engine.
* Fillthefueltankwithclean,fresh,lead-free
gasoline.
*Openthefuelvalveonthebottomofthefuel
tank.
MOWER OPERATION
-NOTE-
Use gasoline with an octane rating no less than
87.
* The transmission must be in NEUTRAL.
* The blade clutch switch must be in the OFF
position.
* The operator's presence levers must be
released.
* The neutral latches must be in the neutral
lock position.
* The key switch must be on.
3. Start the engine:
* Choke as required. If the engine is cold, pull
the choke knob out. When the engine starts,
slowly push the choke in. If the engine stalls,
repeat the above operation. When the engine
is warm, choking may not be necessary.
4. Engagethecutterbladesbydepressingtheoperator
presenceleversandpullingthebladeclutchswitch
intotheONposition. PushtheswitchtotheOFF
positiontodisengagethecutterblades.
390S0138
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE

7
-NOTE-
When PTO is engaged or (possibly) disengaged,
a squealing sound from the underside of the
machine is normal. It is caused by the electric
clutch plates meshing as the cutter blades come
up to speed. For best equipment life, engage the
clutch with the engine at 3/4 throttle, not under
full load.
Toavoidseriousbodilyinjuryanddamagetothe
transmission,themachinemustbeatafullstop
beforeshiftingbetweengearsorshifting
between forwardandreverse.
5. Shiftthetransmissionintogearforthedesired
mowingspeed.
-NOTE-
Top speed is suggested only for transport!
6. While squeezing the steering brake levers with
both hands, release both neutral latches.
7. When the steering brake levers are released, the
machinewill travelstraight. Tomakearightturn,
squeezetheRHlever. Toturnleft,squeezetheLH
lever.
8. TO STOP, squeeze both levers, lock the neutral
latches, and shift the transmission into neutral.
          
          
     
CUTTER DECK BELT ADJUSTMENTS
1. Removethebeltcover.
2. Adjustthecutterdeckdrivebeltusingabelttension
gauge. Adjustthebeltsothatthebeltmoves1/2"
with10poundsofpressure. Adjustthetensionby
tighteningorlooseningtheJ-boltnut. (Seefigure1)
-NOTE-
Due to initial belt stretch and to prevent the belt
from slipping, check this adjustment after the
first 2 hours, 4 hours and 8 hours of operation.
SC400G
BELT
WASHER
"J" BOLT
NUT
CUTTER DECK DRIVE BELT TENSION
ALIGNMENT IDLER - L.H.
END OF L-SHAPED
BRACKET
Figure 1
SC401G
WASHER
NUT
BELT
Figure 3. Cutter Deck Belts
BELT TENSION
ADJUSTMENT IDLER CUTTER DECK
ADJUSTMENT
IDLER
CHECK BLADE DRIVE
BELT TENSION HERE
SC402G
DISCHARGE
AREA
WARNING:
3. AdjusttheRHbladedrivebeltusingabelttension
gauge. Adjustthebeltsothatthebeltmoves1/2"
with10poundsofpressure. Adjustthetensionby
tighteningorlooseningtheJ-boltnut.(SeeFigure2
& 3)
Figure 2. RH Blade Belt Adjustment

8
CUTTER DECK ADJUSTMENTS
Duetothemanycuttingconditionsthatexist,itisdifficult
tosuggestacutterdecksettingthatwillworkforevery
lawn.Therearetwoadjustmentsthatcanbemadeon
thesedecks,pitchandheight.
PITCHistheangleoftheblades(comparingfrontto
rear). A1/4"downwardpitch(frontofdeckdown)is
recommendedforbestcuttingperformance.
HEIGHTisthenominaldistancethebladeisoffofthe
ground. Thismeasurementismadewiththeblades
pointedsidetosideanddistanceismeasuredbetween
cuttingtipandground. (AlsoseeBladeHeightAdjust-
ment,nextpage)
Changestothecuttingheightcanbeachievedbyreposi-
tioningthecutterdeck. (Thisadjustmentwillalsoeffect
thepitchofthedeck.) Therearethreeavailableposi-
tions(seeFigure5).
Figure 5. Cutting Height Adjustment
DRIVE CONTROL ADJUSTMENTS
1. Adjustthesteeringcontrolrodssothatthereis
approximately3/4"clearancefromthebottomof
therodtothebottomoftheneutrallatchslotwhen
inthedriveposition. (SeeFigure4)
Figure 4. Steering Control Rod Adjustment
2. Adjustthesteeringbrakerodssothatthebrakes
donotapplyuntilthesteeringleversarepulledtight
tothehandles. Whenthesteeringleversare
lockedintheneutralpositionthemachineshould
movefreely.
SC404GB
NEUTRAL LOCK
POSITION
DRIVE POSITION
3/4"
STEERING
BRAKE LEVER
NEUTRAL
LATCH
TRANSMISSION DRIVE BELT
Adjustthetransmissiondrivebeltsothatthereisabouta
3/16"deflectionwith10lbs.ofpressure. Adjustby
looseningidlerpulleymountingboltandslidingtheidler
leftorrighttochangebelttension.
SC405G-1
LOW CUT (1 3/4" to 3")
HIGH CUT
(3 1/4" to 4 1/2")
MID RANGE
(2 1/2" to 3 3/4")
CUTTER DECK HEIGHT ADJUSTMENT

9
Casterspacersalsocanberepositionedtochange
cuttingheightsandtochangethepitchofthedeck.(See
Figure6)
Figure 6. Caster Wheel Spacers
BLADE HEIGHT ADJUSTMENT
Adjustingthebladeheightcanbedonebymovingany
numberofthefivesmaller1/4"spacersontheblade
mountingboltstothetopofthespindleshaftorbelow
thespindleshaft.
-NOTE-
All blades should be positioned equally.
Forbestcutanddischarge,aminimumofthreespacers
shouldbeinstalledbetweenthebladeandthespindle.
(SeeFigure7)
Figure 7. Blade Spacers
CUTTER BLADES
Donotsharpenbeyond1/3ofthewidthoftheblade.
(SeeFigure8)
-NOTE-
Dress the blade with a file. Using a wheel
grinder may burn the blade. Check the balance
of the blade. If blades are out of balance, vibra-
tion and premature wear of spindle assembly can
occur. See your authorized Scag dealer for
blade balancing or special tools if you choose to
balance your own blades. Figure 8. Blade Sharpening
2002 SWSPCRS
Pin
Spacers
2003SGB005
WARNING:
Always wear proper hand and eye protection
when working with cutter blades.
SGB033
Angle Blade Back
Do Not Cut In
X Must NOT Exceed
1/3 Blade Width
X
30

10
Custom-Cut Baffle Adjustment
The Custom-Cut Baffle is designed to deliver optimum
airflow and superior cutting performance in any type of
grass. The Custom-Cut Baffle can be raised or lowered
to precisely tailor the deck's performance for the type of
grass being cut. The baffle can be set in three (3)
different positions for optimum performance.
3. Reinstall the mounting hardware as shown. (See
Figures 11 though 12). Torque hardware to
39ft.lbs.
2. Move the Custom-Cut Baffle to desired position.
(See Figures 10 through 12 for position)
ToadjusttheCustom-Cut Baffleheight:
1. Remove the hardware securing the Custom-Cut
Baffle to the cutter deck. (See Figure 9).
Figure 10. 3" Custom-Cut Baffle Position
Figure 11. 3-1/2" Custom-Cut Baffle Position
Figure 12. 4" Custom-Cut Baffle Position
Figure 9. Custom-Cut Baffle
Hardware location used in the illustrations are
for reference only. Location of hardware may
vary depending on the cutter deck size.
-NOTE-
2004 CCB
MOUNTING
HARDWARE MOUNTING
HARDWARE
A. 3" Position - baffle is installed using the top set of
holes on the front baffle welded inside the cutter
deck. (See Figure 10). The Advantage cutter deck
will deliver the best quality-of-cut in very tall, wiry,
tough to cut grass.
C. 4" Position - baffle is installed using the bottom set
of holes on the front baffle welded inside the cutter
deck. (See Figure 12). Placing the baffle in the 4"
setting will enhance fall cutting (leaf pickup) and
reduce cutter deck "blowout".
B. 3-1/2" Position (factory setting) - baffle is installed
using the middle set of holes on the front baffle
welded inside the cutter deck. (See Figure 11).
For general purpose cutting, place the Custom Cut
Baffle in the 3-1/2" position. This gives the best
mix of cutting performance in all types of grass.
TOP SET OF HOLES
FOR 3" SETTING
2004 CCB - 3" Setting
CARRIAGE BOLT
ELASTIC STOP
NUT
MIDDLE SET OF HOLES
FOR 3-1/2" SETTING
2004 CCB - 3-1/2" Setting
CARRIAGE BOLT
ELASTIC STOP
NUT
BOTTOM SET OF HOLES
FOR 4" SETTING
2004 CCB - 4" Setting
CARRIAGE BOLT
ELASTIC STOP
NUT

11
COMMENTS
LUBRICATION & MAINTENANCE
+ Grease spindle until grease comes out the relief valve.
CompatibleGreases: Lidok EP #2 (found at industrial shops)
Ronex MP (Exxon service stations)
ShellAlvania(Shellservicestations)
Mobilux#2(Mobilservicestations)
Super Lub M EP #2 (Conoco service stations)
X
X
making this adjustment
PROCEDURE
Check all hardware for proper tightness
Change engine oil and filter at 5 hours
X Check engine oil Do not over fill
X Remove debris from under belt cover More often if needed
X Sharpen cutter blades More often if needed
X Grease spindle bearings + US Lithium MP White Grease 2125
X Clean air filter More often if needed
X Check belt tension
X Check tire pressure Add or adjust as required
X Change engine oil See engine mfg. information
X Replace air filter More often if needed
X Grease caster wheel bearings Chassis grease
X Grease caster wheel pivot shafts Chassis grease
X Grease idler pulley bracket on cutter deck Chassis grease
X Grease drive wheel bearings Chassis grease
X Grease transmission couplers Chassis grease
X Grease idler bracket LH & RH Chassis grease
X Check all hardware for proper tightness More often if needed
X Adjust air gap on electric clutch Contact your Scag dealer for information about
BREAK-IN
8HOURS(DAILY)
40 HOURS(WEEKLY)
100HOURS(BIWEEKLY)
500HRSORANNUALLY

12
Stringers - Occasional Low engine RPM Run engine at full 3600 RPM
Blades of Uncut
Grass Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Dull blades, incorrect sharpening Sharpen blades
Deck plugged, grass accumulation Clean underside of deck
Belts slipping Adjust belt tensions
Streaking - Strips of Dull, worn blades Sharpen blades
Uncut Grass in Cutting
Path Incorrect blade sharpening Sharpen blades
Low engine RPM Run engine at full 3600 RPM
Belt slipping Adjust belt tension
Deck plugged, grass accumulation Clean underside of deck
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Bent blades Replace blades
Width of Deck
SGB018
CONDITION CAUSE CURE
Width of Deck
SGB020
Width
of
Deck
Width
of
Deck
SGB019
Streaking - Strips of Not enough overlapping Increase the overlap of each
Uncut Grass Between between rows pass
Cutting Paths
TROUBLESHOOTING CUTTING CONDITIONS

13
CONDITION
TROUBLESHOOTING CUTTING CONDITIONS
CAUSE CURE
Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure
Width of Cutting Path Wheels uneven Check and adjust tire pressure
Deck mounted incorrectly See your authorized SCAG dealer
Uneven Cut on Uneven ground May need to reduce ground speed,
Uneven Ground - raise cutting height, and/or change
Wavy Appearance, direction of cut
High-Low Scalloped
Cut, or Rough Contour
Width of Deck
SGB020
Width of Deck
SGB021
Width of Deck
SGB023
Uneven Cut on Flat Lift worn off of blade Replace blade
Ground - Wavy
High-Low Blade upside down Mount with cutting edge toward
Appearance, ground
Scalloped Cut, or
Rough Contour Deck plugged, grass accumulation Clean underside of deck
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly See your authorized SCAG dealer
Bent spindle area See your authorized SCAG dealer
Dull blade Sharpenblade

14
Scalping - Blades Low tire pressures Check and adjust pressures
Hitting Dirt or
Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions
the Ground Cutting too low May need to reduce ground speed,
raise cutting height, change direction
of cut, and/or change pitch and level
Rough terrain May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Step Cut Blades not mounted evenly Adjust pitch and level
Ridge in Center of
Cutting Path Bent blade Replace blade
Internal spindle failure See your authorized SCAG dealer
Mounting of spindle incorrect See your authorized SCAG dealer
Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer
Ridges Across Width
of Cutting Path Internal spindle failure See your authorized SCAG dealer
Bent deck housing See your authorized SCAG dealer
TROUBLESHOOTING CUTTING CONDITIONS
CONDITION CAUSE CURE
Width of Deck
SGB024
Width of Deck
SGB025
Width of Deck
SGB022

15
MODELS SW32-13KH,SW36A-13KH,SW36A-15KA,SW36A-15KH,
SW48A-15KA,SW48A-15KH,SW48A-17KA,SW48A-18HN,
SW52A-17KA,SW52A-18KH,SW52A-18HN
ENGINE
GeneralType: Heavydutyindustrial/commercial
Brand / Model: Kawasaki FH451V & FH500V:
Kohler CV13T,CV15T,CV493T
Honda GXV610QAF
Horsepower: Kawasaki FH451V=15HP,FH500V=17HP
Kohler CV13T=13HP,CV15T=15HP,CV493T=18HP
Honda GXV610QAF=18HP
Type: Kawasaki 15 HP & 17 HP 4 cycle, air cooled, V twin cylinder, vertical
shaftengine.
Kohler 13 HP, 15 HP & 18 HP = 4 cycle gasoline engine, air cooled,
single cylinder, vertical shaft engine.
Honda 18HP = 4 cycle gasoline engine, air cooled, V twin cylinder,
vertical shaft engine.
Displacement: Kaw.15 HP=494cc:17HP=494cc
Kohler 13 HP=398cc, 15 HP=426cc: 18 HP=490cc
Honda18HP=615cc
Governor: Mechanical type governorwith variable speedcontrol. Settings:
Kawasaki 15 HP = 3600 rpm (+/- 75 rpm), idle set at 1200 rpm
(+/- 75rpm), 17HP = 3600 rpm (+/- 75 rpm), idle set at 1550 rpm
(+/-75rpm)
Kohler 13 HP& 15 HP = 3600 rpm (+/- 50 rpm), idle set at
1200 rpm (+/ - 75 rpm), 18HP = 3600 rpm (+/- 50 rpm), idle set at
1500rpm(+/-75rpm)
Honda 18 HP = 3600 rpm (+/- 150 rpm), idle set at 1700 rpm
(+/-150rpm)
AirCleaner: Large capacity duel element with cyclonic-type air filter.
Exhaust: Single & dual exhaust canister muffler.
Starter/Electrical: Electronic ignition with recoil starter.
FuelPumpGroup: Varied-Seemanufacturer'sspecification.
OilPumpGroup: Varied-Seemanufacturer'sspecification.
ValveGroup: Varied -See manufacturer's specification.
ENGINE DECK
Thickness: 7 gauge steel.
Fuel Tank: 5 gallon (19.0 liters) seamless polyethylene.
DriveWheels/Tires: 13.0 x 6.50-6 two-ply pneumatic tubeless.
HandleBars: 1-1/4"diameter.
Date of Issue: July, 2003
Specifications Subject to Change Without Notice
TECHNICAL SPECIFICATIONS

16
TECHNICAL SPECIFICATIONS (CON'T)
Type: Out-front design with anti-scalp rollers.
Construction: SWM32-48: 7-gauge steel with 7-gauge (3/16") steel skirt
SWM52:10-gauge steel with 7-gauge (3/16") steel skirt
True Cutting Width: SWM32=32.0" (81.3cm), SWM36=36.0" (90.2cm), SWM48=48.0"
(122.0cm), SWM48A=(122.0cm), SWM52=52.0" (132.0cm)
Blade Engagement: Electric blade engagement clutch with control panel switch
Cutting Height Adjustment: Manual adjustment 1-3/4" to 4-1/2" in 1/4" increments.
Cutter Blades: .197 Thick, Milled Edge, Wear Resistant Marbain™
SWM32 = Two (2) 16.5" blades, SWM36 = Two (2) 18" blades,
SWM48 = Three (3) 16.5" blades, SWM52 = Three (3) 18" blades
Discharge Opening: SWM32, 36, 52 Extra wide 11.5", SWM48 Extra wide 13.5",
Caster Wheels: 9.4 x 3.5 smooth-tread flotation, inner tubes, split rims, roller bearings, with
quick pin removal.
Spindles: Cast housing, taper roller bearing, low maintenance with top access
grease fitting and grease overfill relief poppet.
Spindle Pulleys: Split steel with easily removed taper hubs
Cutter Deck Belts: B-section with Kevlar cord.
ADDITIONAL SPECIFICATIONS
OPTIONAL ITEMS/ATTACHMENTS
Fabric Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity
Metal Grass Catcher: GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or
pick-up and dump.
Mulch Master: Steel plate fits over discharge opening and steel baffles between each
blade with Eliminator Blades. Installs and removes in the field.
Cup Holder: Enable operator to safely and conveniently carry a beverage with them.
APPROXIMATE DIMENSIONS SWM32 SWM36A SWM48A SWM52A
Length: 70.0" 75.0" 79.0" 79.0"
Length with grass catcher: 70.0" 72.0" 76.0" 76.0"
Tracking Width: 32.0" 37.0" 37.0" 37.0"
Width: 43.0" 48.0" 60.0" 60.0"
Width (with discharge chute up): 33.0" 38.0" 50.0" 53.0"
Width with grass catcher: 51.0" 56.0" 68.0" 71.0"
Height: 40.5" 40.5" 40.5" 40.5"
Height with grass catcher: 40.5" 40.5" 40.5" 40.5"
Weight: 440 lbs. 475 lbs. 525 lbs. 535 lbs.
Weight with GC-F4 grass catcher: 480 lbs. 515 lbs. 565 lbs. 575 lbs.
Weight with GC-4D grass catcher: 490 lbs. 525 lbs. 575 lbs. 585 lbs.
SWM 32, SWM 36A, SWM48A, SWM 52ACUTTER DECK
Date of Issue: July, 2003
Specifications Subject To Change Without Notice
Brakes: 6" drum, band brake, one on each wheel.
Axles: 1"
Wire Harness: 14 gauge wire.
Safety Group: Hand actuated operator presence system with blade clutch and
transmission interlock to engine kill.
Forward Speed Range: 0 to 6.0 mph
Reverse Speed Range: 0 to 2.0 mph
DRIVE SYSTEM
Type: Belt drive with twin power belts for increased friction to pulley surface.
Transmissions: Peerless 5-speed transmission, Model #700-070A.
Steering/Travel Control: Clutch/brake fingertip steering, key lock switch. (EZ Grip
design allows minimum hand force to operate controls.)