SCANDIA ELEVATOR I Series User manual

ZMA03613GB 2018-12-01
KTIFb
ASSEMBLY INSTRUCTIONS
I-LINE

Goods inspection
Check that the number of packages agrees with the delivery note and that
the packing and goods are not damaged. Make a note of any damage and
missing materials on the consignment note and report it to the carrier and
to us. Make sure the delivery is complete after unpacking the goods. Any
materials that are found to be incorrect must not be assembled.
Warranty
A 2-year factory warranty from the day of delivery applies to all models
of Skandia Elevator AB machinery. A condition of the warranty and any
subsequent compensation is that Skandia Elevator AB is contacted and an
agreement reached between the customer and Skandia Elevator AB on how
any faults should be rectied. The warranty covers all parts that are damaged
or break due to faulty design or manufacture. Faults and damage caused by
faulty assembly, incorrect use or lack of maintenance will not be covered by
the warranty.
CE mark
A CE mark is located on the transmission side of the drive and is proof
that the machine has been manufactured in accordance with EU machine
directives and complies with safety requirements. The CE mark contains
information concerning year of manufacture, model designation and order
number. Always specify the order number in the event of a claim and on
orders for spare parts.
EC Declaration
Skandia Elevator AB
Arentorp
S-53494 Vara
SWEDEN
declare under our sole responsibility that the product:
KTIFb
order number:
.............................................................................................................................................................................
to which this declaration relates is in conformity with Council Directive of
29 December 2009 on the harmonisation of the member States relating to
machinery, 2006/42/EC.
Unless otherwise specied on the CE mark, the product is manufactured
in accordance with EU Machinery Directive and is classied as Category III
3D/0D. It is intended for the transport of materials that correspond with ATEX
Zone 22 and the external environment is unclassied.
Vara 29/12 2009
Joakim Larsson, CEO
Delivery information
SKANDIA ELEVATOR – KTIFb

Machine overview..................................................................................................................6
Safety information...................................................................................................................7
General safety information...............................................................................................................................7
Electrical safety .............................................................................................................................................................8
Safety decals....................................................................................................................................................................9
Before assembly.................................................................................................................... 11
Inclination of horizontal conveyor .........................................................................................................12
Transport in both directions ........................................................................................................................12
Connection of the machine.................................................................................... 14
Inlet.........................................................................................................................................................................................14
Inlet in raised lid with intermediate tray........................................................................................15
Connection to inlet in horizontal section.......................................................................................15
Connection to subsequent machine..................................................................................................15
Assembling the machine............................................................................................ 16
Thank you for choosing Skandia Elevator!
Your conveyor system must be assembled correctly and maintained thoroughly
if it is to operate satisfactorily. These assembly instructions and the separate
maintenance instructions must be followed for the warranty to apply.
We hope you will be pleased with your Skandia conveyor equipment for a long
time.
SKANDIA ELEVATOR – KTIFb
Contents

Parts Pos.
Tail end 1
Intermediate section with raised
lid
2
Intermediate section 3
Drive 4
Pop-up overloading ap 5
Geared motor 6
Outlet 7
Inlet in raised lid 8
Inlet 9
Safety decals DEK X X X X
27
5
1
3
4
8
9
6
DEK3030
DEK3030
DEK3070
DEK3030
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SKANDIA ELEVATOR – KTIFb
Machine overview

The owner of the transport equipment is responsible for these assembly
instructions always being available to the tters, electricians, maintenance
technicians and engineering technicians concerned.
Incorrect assembly and/or operation may lead to personal injury or damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
Read the assembly instructions carefully before assembly, electrical
connection, maintenance or operation commences. If any part of these
instructions should be difcult to comprehend, please get in touch with your
reseller for assistance.
The safety information is presented and interpreted as follows:
!
WARNING!
Disregarding instructions given in warnings can cause serious personal
injury or death.
!
IMPORTANT!
Ignoring the instructions given in important texts may cause damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
NB! indicates that the text contains information that will simplify the
assembly process.
General
!
WARNING!
• Ensure that everyone responsible for assembly, electrical connection,
maintenance and operation of the conveyor equipment has read and
understood the instructions and safety information.
• Use protective gloves, helmet, steel-toed boots, ear defenders,
protective goggles and high-vis vest when carrying out assembly,
electrical connection, maintenance and operation of conveyor
equipment.
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SKANDIA ELEVATOR – KTIFb
Safety information

!
WARNING!
• All electrical equipment is to be connected by a qualified electrician.
See separate connecting directions for electronics.
• The power switch must be permanently mounted and located to allow
easy access when carrying out maintenance work.
• Ensure the safety switch for the pop-up overloading flap is engaged
during operation.
!
WARNING!
Read the separate maintenance instructions before taking the machine
into service.
!
IMPORTANT!
• If the machine is being assembled outdoors, the motors and
transmissions must be fitted with a weather cover.
• Conveyors with intermediate trays in the conveyor sections cannot be
operated in both directions unless the raised lid projects at least 400
mm in both directions from the intermediate tray.
• If a short circuit should occur, ensure that the electrical equipment is
in working order before continuing operation.
•Ensure that the electrical equipment is kept free from dirt, dust,
moisture and electrostatic charge.
• The machine is not designed to stand or walk on.
!
WARNING!
• Stop the machinery and turn off electric power before attempting any
type of assembly, electrical connection or maintenance work.
• Do not start the machinery without the lid, hatches, covers, guards
and connections fitted in such a way they can only be opened with
tools.
• Connections to, from and between machinery must be permanently
mounted and fully enclosed. If the design of the installation does not
allow this at an outlet, finish off with a 1 m pipe.
Electrical connection
!
IMPORTANT!
• Ensure the motor protection is set to the correct ampere setting for
the motor.
• Ensure the chain switch (optional accessory) is engaged during
operation.
Maintenance
Inadequate maintenance may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
Incorrect electrical connection may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
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SKANDIA ELEVATOR – KTIFb

Safety decals
!
WARNING!
The machine is supplied with safety decals on delivery. They must not be
removed or defaced. If a safety decal becomes damaged, you can order a new
one free of charge from Skandia Elevator AB. Specify the part number of the
decal. See the section below and the previous chapter Machine Overview.
There are safety decals for:
- Mandatory (white symbol on round blue background).
- Forbidden (black strike-through symbol on round white background with red surround).
- Warning (black symbol on triangular yellow background with black surround).
Skandia Elevator machines have the following safety decals:
Part number/Safety decal
Refer to the "Machine Overview" chapter for
placement.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
DEK3060 Warning for bucket belt!
!
WARNING!
The mandatory instruction, forbiddance or warning given on all safety decals
must be considered or serious injury or death may follow.
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
0
9
0
SKANDIA ELEVATOR - DEK3030
SKANDIA ELEVATOR – DEK3060
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
0
0
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
4
0
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SKANDIA ELEVATOR – KTIFb

DEK3040 Warning for chain drive!
DEK3050 Warning for belt drive!
DEK3070 Warning for rotating conveyor drive
shaft!
DEK3080 Warning for rotating elevator drive shaft!
DEK3110 Warning for moving machinery!
DEK3120 Warning for moving machinery!
DEK3010 Warning for dust explosion!
DEK3130 Warning, a maximum of 2 people = 200
kg/440 lbs may be on the platform and
ladders simultaneously!
SKANDIA ELEVATOR – DEK3040
SKANDIA ELEVATOR – DEK3070
SKANDIA ELEVATOR – DEK3080
SKANDIA ELEVATOR – DEK3050
SKANDIA ELEVATOR – DEK3110
SKANDIA ELEVATOR - DEK3010
SKANDIA ELEVATOR – DEK3130
MAX
200 440
/
=kg lb
SKANDIA ELEVATOR – DEK3120
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SKANDIA ELEVATOR – KTIFb

1.
Remove joining plates that are tted the wrong way round inside/outside
intermediate sections and in the drive. bolts for assembling the conveyor are
underneath.
Fit joining plates that have been removed in the same manner and at the
same end as the preassembled joining plates.
NB! The bolt used to fasten the joining plate is not needed for assembly.
The conveyor can be assembled directly in place in the installation or
separately and then lifted in place. The design and space requirements of
the installation and the length of the conveyor will determine which method is
most suitable.
• The conveyor length must not exceed 14 metres if being lifted after
assembly. Its weight must be distributed over several lifting points with
one supporting the support frame of the drive. The distance between
the lifting points must be a maximum of 12 metres.
• The maximum span between supports for a standard conveyor is 6
metres. This distance is 12 metres if cable supports are used.
• Relieve the weight of the drive with braces to the ground and/or a
nearby stable construction. If the machine has a geared motor, brace
its support frame. Never use the motor/geared motor to brace on.
!
IMPORTANT!
• Ensure the machine is situated correctly in relation to the planned
connections.
2.
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SKANDIA ELEVATOR – KTIFb
Before assembly

The illustration shows a machine with self-regulating feeding via an inlet in
the intermediate sections with raised lid.
Transport in both directions
!
IMPORTANT!
• The longest stretch of conveyor must always be aligned towards the
drive.
• The conveyor chain tension must be checked often when transport is
in both directions.
!
IMPORTANT!
If a conveyor must be inclined more than 5°, a conveyor designed for
inclined operation must be used.
4.
Remove the lid plates.
The capacity of a horizontal conveyor will be reduced if it is assembled at an
inclination exceeding 5°.
Inclination of horizontal conveyor
3.
Lay out the machine parts in the order they are to be assembled.
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SKANDIA ELEVATOR – KTIFb

Min. 1000 mm
!
IMPORTANT!
When feeding from a silo or storage bin, an inlet in raised lid with
intermediate tray should be used.
The inlet is positioned to illustrated dimensions.
Inlet
The inlet is used when feeding from a machine with customised capacity.
Assemble the inlet/outlet as instructed in the section "Assemble the
machine".
!
IMPORTANT!
• Use only recommended inlet, outlet and connecting components.
• Ensure the ducting is dimensioned sufficiently and that its angle of
inclination is at least 45°.
!
WARNING!
Connections to, from and between machinery must be permanently
mounted and fully enclosed. If the design of the installation does not
allow this at an outlet, nish off with a 1 m pipe.
14
SKANDIA ELEVATOR – KTIFb
Connection of the machine

400 mm
Min. 900 mm
Inlet in raised lid with intermediate tray
Inlets of this type are self-regulating and are used for feeding from silo or
storage bin.
Inlets of this type can be positioned to illustrated dimensions.
!
IMPORTANT!
Fit a raised lid displaced 400 mm towards the tail end.
Connection to inlet in horizontal section
!
IMPORTANT!
The connection is to be designed so that the feeding is vertical in
relation to the plane of the conveyor.
Connection to subsequent machine
Connect the conveyor to the subsequent machine according to its assembly
instructions.
15
SKANDIA ELEVATOR – KTIFb

Fit the support legs to the machine parts.
1.
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SKANDIA ELEVATOR – KTIFb
Assembling the machine

2.
3.
4.
5.
Fit guide plates in the sections with intermediate tray.
!
IMPORTANT!
Fit the nger joints together correctly.
!
IMPORTANT!
Ensure the bottom joints are smooth.
Fit bottom joining plates where the bottom plates do not overlap.
NB! Use lock nuts.
Push together the machine parts.
!
IMPORTANT!
Ensure the machine parts are assembled in a straight line and are not
twisted.
Fit the bottom bolts.
!
IMPORTANT!
When assembling outdoors, the joints in the side plates, lid and inlet
must be sealed with silicone.
Fit the side bolts.
17
SKANDIA ELEVATOR – KTIFb

Fit the chain return rollers in the intermediate sections.
Applies to intermediate sections without raised lid:
6.
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SKANDIA ELEVATOR – KTIFb

7.
8.
9.
10.
Assemble the lengths of chain in the bottom of the conveyor.
Assemble the chain lengths on the upper level of the conveyor.
Assemble the conveyor chain over the drive's chain sprocket.
NB! The chain brackets "push" the ights against the drive.
!
IMPORTANT!
Distribute any lengths of brush ight/bucket ight evenly along the
conveyor chain.
Position the conveyor chain over the tail end's chain sprocket. Shorten it if
necessary to the correct length and then assemble it.
!
IMPORTANT!
Ensure the conveyor chain is centred, runs freely and does not foul the
sides of the conveyor.
Slide the tail end shaft to forward position, towards the drive.
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SKANDIA ELEVATOR – KTIFb

Check the tension of the conveyor chain by pressing it down between the two
return rollers. If it can be pressed down 5-10 mm it is tensioned correctly.
5-10 mm
11.
Tighten the conveyor chain with the tensioning bolts in the tail end.
NB! The tensioning bolts have self-locking xed nuts inside the conveyor.
!
IMPORTANT!
•Ensure the tail end shaft is at right angles to the conveyor chain.
• Ensure the conveyor chain is not tensioned too much.
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SKANDIA ELEVATOR – KTIFb