Scantool COMPACT 36 Maintenance and service guide

Industrivej 3-9, DK-9460 Brovst, DENMARK
Tel.: [phone] - Fax: [phone]
Website www.scantool-group.com - E-mail: [e-mail]
SAFETY INSTRUCTIONS
AND OPERATORS MANUAL
FOR
DRILLING MACHINE
C
CO OM MP PA AC CT T 3 36 6

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 2 -
TABLE OF CONTENTS
1. GENERAL INFORMATION ........................................................................................................- 3 -
2. TECHNICAL DATA.....................................................................................................................- 4 -
3. STANDARD EQUIPMENT..........................................................................................................- 5 -
4. GENERAL SAFETY ADVICE.....................................................................................................- 5 -
5. START UP AND OPERATION...................................................................................................- 7 -
6. MAINTENANCE AND SERVICE..............................................................................................- 13 -
7. ELECTRICAL DIAGRAMS .......................................................................................................- 15 -
8. DRAWINGS AND SPARE PARTS LISTS................................................................................- 16 -
9. CE DECLARATION OF CONFORMITY...................................................................................- 25 -
10. MACHINES TEST CERTIFICATE............................................................................................- 26 -
10. WARRANTY CARD..................................................................................................................- 27 -
BEFORE YOU START WORK WITH THE MACHINE,
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND USE ALL RECOMMENDATION.

COMPACT 36
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1. GENERAL INFORMATION
Portable drilling machines with electromagnetic bases are fast becoming very
universal power tools not only at steel fabricating workshops or steel building sites but also at
every factory maintenance workshop, truck manufacture & repair company, military
equipment service, onboard ship maintenance shop etc.
But full advantages of electromagnetic drilling machines can be achieved only with
optimal tooling. Milling cutters are designed and manufactured specifically for use with these
machines and offer a whole range of advantages such as 4 inch diameter holes through
more than 2 inch steel, in one pass and with precision not otherwise attainable without heavy
stationary equipment.
The COMPACT 36 machine is capable of milling 35 mm holes trough 2 inch plate
what is totally unique for an electromagnetic drill of that size and weight. The COMPACT 36
is equipped with a powerful new generation, low heat electromagnet with Condensed
Magnetic Flux (CMF) and with field control system.

COMPACT 36
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2. TECHNICAL DATA
Power supply □220-240 V AC/ 50/60 Hz
□120 V AC/ 50/60 Hz
Power required
1000 W
Motor power 920 W
Tool holder
3/4” Weldon /19,05 mm/
Max. milling cutter diameter
35 mm
Max. milling/drilling depth
2” /51 mm/
Insulation Class
First
Standard adhesive force of
electromagnet / on1” plate /
9500 N
Slide stroke
70 mm
Machine speeds /under load/ 350 rpm
Electromagnetic base 80x160x36,5 mm
Length of the power cord
3,0 m
Total weight
10 kg
Noise level 85 dB
Surrounding temperature 0°C – 40°C
39 (1 9/16")
60 (2 3/8")
260 (10 1/4")
306 / 376 (12 1/16" / 14 13/16")
107 (4 3/16")
319 (12 9/16")
175 (6 7/8")
161 (6 5/16")

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 5 -
3. STANDARD EQUIPMENT
COMPACT 36 comes in a set which consists of:
·
metal box 1 pc
·
drilling machine 1 pc
·
cooling system 1 pc
·
4 mm Allen wrench 1 pc
·
spoke handles 3 pcs
·
safety chain with snap hook 1 pc
·
operator’s manual 1 pc
·
chip guard 1 pc
4. GENERAL SAFETY ADVICE
COMPACT 36 drilling machine must not be used when:
1. The operator has not read the Operator’s Manual.
2. The work to be done is not in agreement with the recommendations in this
Manual.
3. Drilling machine is not complete or has been repaired with non-original parts.
4. Power supply parameters do not conform to those stated on the motor’s plate.
5. Machines operator has not checked condition of the drilling machine, condition of
power cable, control panel or cutter.
6. Power supply socket is not equipped with a protection circuit.
7. Machine is not secured with safety chain as a protection from falling down
especially when used at heights or in vertical or upside-down positions.
8. Bystanders are present in the immediate vicinity of machine.
Important rules of safe use of drilling machine
1) Before attempting to work with the machine check condition of electrics
including power cord and plug.
2) The drilling machine should be connected to an installation equipped with
protection circuit (neutral or ground) and protected with a 16 A fuse for 220V
and 32 A fuse for 120V.When used on building sites, it must be supplied
through a separation transformer made in the second class of protection
3) Machine can be used outdoors, but is not weatherproof. Do not expose to rain,
snow or frost.

COMPACT 36
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4) Machine should not be used on: rusty surfaces, steel plates with thick covered
with paint, uneven surfaces, next to a welding machine.
5) In all cases always use a safety chain/strap /see drawing 1/. The safety chain
mustn't be loose! To avoid this situation the safety chain should be wrapped
around the element it is hooked to.
6) Do not use the machine in explosion hazard zones.
7) Do not start work if the machine has excessive play on guide slides.
8) Always wear safety goggles and ear protection.
9) Do not remove metal chips with bare hands.
10) Do not touch the spindle and the cutter during work.
11) Tools must be fastened firmly. When a milling cutter is used, check before start
of work if tool holding screws are screwed tight.
12) It is not permitted to use blunt of damaged tools.
13) Do not use milling cutter without pilots, and arbors without ejection spring.
14) Use tools recommended in Operator’s Manual only.
15) After use, always clean drilling machine from metal chips and coolant.
16) Always unplug machine from power supply during any work on the machine.
17) In the case that the machine falls on a hard surface, from a height, is wet or is
subjected to other unfortunate events that could affect its technical state - work
should be terminated immediately and the machine should be sent to service for
inspection as soon as possible.
It is not allowed to use COMPACT 36 drill on steel thinner than (less
than 3/8” (10 mm)). On thin steel (less than 3/8” (10 mm)) magnet’s adhesive
power would be significantly reduced what can cause machines failure or
individuals injury. The machine should be located on the work piece with
the entire surface of the electromagnetic base! It is recommended that each
time, before positioning the machine surface under the electromagnetic
base should be sanded down with abrasive paper!
Drawing 1. Examples how safety chain should be fastened.

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 7 -
5. START UP AND OPERATION
5.1 Cutters and optional equipment features.
This drilling machine’s spindle has a Weldon Shank type socket 3/4” or
19,05 mm and is specifically designed for use with milling cutters.
Milling cutter (1) is located inside arbor body (2) and is fastened with screws
(3). While fastening the cutter in the socket, be aware that screws should be screwed
tight so that they could not come unscrewed. It is important to position the cutter in
relation to the socket in such a way that fixing flats on the cutter shank are positioned
opposite to the fixing screws (3). Both fastening screws(3) should be used to fasten
the cutter. Pilot (5) is located inside the cutter. It makes it easier to position milling
cutter over centre of a planned hole. During drilling as the cutter goes deep into steel,
the pilot moves back into the arbor body and tightens discharge spring (4). That
spring ejects slug which is a by-product of milling a hole with a centre free cutter.
Basically milling cutters are designed to make through holes. On occasions
when there is a need for an overlapping hole pilot should not be used.
Drawing 2.
Principle of milling cutter’s work
Drawing 3.
A few types of holes that can be done with a milling cutter

COMPACT 36
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5.1.1 Installing and uninstalling the milling cutter
Milling cutter installation and uninstallation should be carried out
when the machine is turned off and disconnected from the power grid!
Installing the milling cutter:
1. Raise the drive and the slide (2) up using the lever (3);
2. Raise the guard (1) to the maximum in order to attain access to the screws (5)
in the spindle (4);
3. Insert the appropriate type of pilot (6) into the milling cutter (7);
4. Position the milling cutter (7) with the cutter facing up, so that the flat sides of
the milling cutter are found facing the screws (5)
5. Put the milling cutter (7) into the spindle socket (4);
6. Tighten the screws securely (5).
Uninstalling the milling cutter:
1. Raise the drive and the slide (2) up using the lever (3);
2. Raise the guard (1) to the maximum in order to attain access to the spindle (4)
screws (5).
3. Loosen the screws (5);
4. Remove the milling cutter (7) and the pilot (6) from the spindle socket (4).

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 9 -
5.2 Operating instructions
The machine is supplied in a metal box. Check if all parts listed in paragraph 3
are included. Steel elements of the drilling machine are protected for transit and
storing with grease film. Before first start up of the machine all grease should be
removed. Before each use all spoke handles should be screwed into pinion.
Control panel,
Control elements include:
- 2-position main switch (01),
- START-STOP button (02),
a) In order to start the machine press the main switch (01) on “I“ button. Now you
can start the motor by pressing green button „ I” (02).
b) Stopping the motor is executed with red button „O” (then the motor is switched
OFF but the electromagnetic base is still ON) (02).
c) To move machine into next drilling spot, stop the motor as described above
and push the mains switch (01) to the position “O”.
CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL
BEFORE ATTEMPTING TO START UP
Drawing 4.
Control panel

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 10 -
5.3 Before you cut
Before positioning the machine on work piece always make sure that:
-work piece is made of steel;
-thickness of work piece is at least 3/8” (10 mm)
-surface of steel under the magnet is flat
-wipe, brush or sand down clean surface where you intended to place the
drilling machine, so that you remove rust, paint, dirt etc which would reduce adhesive
power of the electromagnetic base.
Install drill bit, milling cutter or other tooling such as tap or reamer in the machine
before plugging it into mains. Then plug it in (see paragraph 3) and position where
you wish to use it. Place the machine so that the tool is over the centre of the hole
you intend to make and turn the magnetic base ON.
Prior to use always make sure that the machine is secured from falling
down with original chain (as described in paragraph 4 “Important rules of safe
use of drilling machine”).
5.4 Cutting
- Cooling and lubricant fluid commercially available in concentrated are
recommended to use for cooling twist drill and annular cutter.
It’s allowed to use of emulsions formed from a mixture of water and drilling oil.
Do not use clean water as the liquid cooling and lubricant.
The cooling system is an integral part of the machine and should always be used.
(see point 5.8)
Warning: The cooling system can only be used when drilling machine is
in vertical position. In other positions additional external source of cooling
should be used, for example: a coolant bottle with a long nozzle.
-Check working of cooling system. Open coolant reservoir’s tap and apply
pressure on the pilot by turning spokes counter clockwise. As the pilot starts to sink
into the cutter cooling liquid should start to run down cutters inner wall. If there is no
liquid flowing down check if the tap is fully opened. It may take a few seconds for
cooling liquid to fill the whole system.
-Turn the motor on.
Bring the cutter gently into contact with the work piece and slowly start to
apply pressure on the cutter.

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 11 -
Making a hole with a milling cutter should ideally be done in one pass. It
makes the cutter work better and easier to eject the slug after the hole is completed.
If you experience slugs getting stuck inside a cutter after hole is complete try to
reduce pressure on the cutter or use different coolant. Do not allow excessive swarf
build up around the cutter and arbor.
WARNING: when the milling cutter goes through the material the
slug can be pushed out often with considerable strength.
Pay attention to avoid injury.
-After a hole is made the cutter should be withdrawn back and both the motor
and the electromagnet should be switched OFF.
-When work with the machine is finished the power cord should be
disconnected from the power source, the machine should be cleaned up from swarf,
coolant etc and the cutter should be removed and cleaned.
5.5. How to use the special functions
There are many causes which can reduce magnet holding force. These can be:
insufficient work piece thickness, paint coating, rust or dirt, uneven and rough
surfaces, extensive wear of the magnets bottom surface etc.
If after turning drills electromagnet ON the motor would not start it can be
caused by machines safety system which had detected insufficient magnets
holding power. Motors operation can then be executed by holding the green
Start “I” button pressed continuously. After release of the Start button the
motor will stop. To eliminate this situation it is necessary to improve magnetic
properties of the work piece or recondition the magnetic base.
5.6 Electromagnets dual clamping system.
Machines magnetic base is supplied with a half of normal voltage every time the
magnet is On but the motor is OFF.
This feature reduces power supply consumption and extends magnets durability.
Full power of machines magnet (9500 N.) is obtained a 1.5 second after the motor is
switched ON.
5.7 The overload protection.
The drilling machine is equipped with overload protection system. If machine is
working close to overload limit it can be switched off, automatically.
In this case the operator should turn it on again.

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 12 -
5.8 Installing and uninstalling the cooling system
Installing the cooling system:
a) Place the machine in the vertical position,
b) Raise the drive and the slide up by using the lever,
c) Suspend the cooling system,
d) Install the end of the cooling hose (2) on the connection end (4) in the reducer.
Before starting the machine:
·Remove the bottle’s cap,
·Fill it with cooling lubricant,
·Replace bottle cap.
Upon completion of the above steps, the bottle cap should be loosened by 1/3 of a
turn to allow airflow into bottle. Then turn on the valve (3) to start liquid flowing to the
hose, after which the machine can be started (see II pt. 3)
After completing work, one must remember to tighten the bottle cap and turn
off the valve (3) (to prevent liquid from leaking when the machine is not in use) and
remove the cooling system before placing the machine in the box.
Uninstalling the cooling system:
a) Place the machine in the vertical position,
b) Raise the drive and the slide up by using the lever,
c) Remove the end of the cooling hose (2) on the connection end (4) in the reducer,
d) Remove the cooling system.

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 13 -
6. MAINTENANCE AND SERVICE
-COMPACT 36 machine is equipped with a maintenance free system for
adjustment of guide slides.
-Check condition of carbon brushes after every 100 hours of work.
Replacement of brushes is possible without removal motor unit from the unit. (see
point 6.1) Other repair work should be done only by authorized service points,
appointed by distributor.
-To prevent the machine from rusting (especially when used outdoors) all steel
parts should be covered with thin layer of grease film.
WARNING: The safety strap and web must be replaced after
every occurrence when machine went off piece and hanged or
pulled on the strap and web.
If work piece thickness is less than 3/16” (5mm), the magnetic adhesion detection
system will not allow to start then motor. The same system will turn OFF the motor
after even a slight move of magnetic base.
If customer needs to use the drill on thin (less than 3/8”) steel it is possible to
have that system switched OFF. Above can be performed at end users own
responsibility and by specialized service only.
WARNING: Work with magnetic adhesion system switched OFF
must be done with extreme caution. Use of COMPACT 36 drill on
steel thinner than 3/16” (5 mm) is not allowed by the manufacturer.
Caution: In the case that the machine falls on a hard surface,
from a height, is wet or is subjected to other unfortunate events that
could affect its technical state - work should be terminated
immediately and the machine should be sent to service for
inspection as soon as possible.
Detailed PARTS LIST of Drilling Machine
COMPACT 36
is available. Please enquire !

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 14 -
6.1 Replacement of motor brushes
For the COMPACT 36 drill, the state of the carbon brushes should be
monitored every 100 working hours.
Replacement of motor brushes should be carried out when the machine
is switched off and with the power cord unplugged from the power socket!
.
1
2
3
4
5
6
3
45
6
1. Loosen 4 4x19 screws (1), fastening the motor cover (2).
2. Remove the motor cover (2).
3. Loosen 3x13 screws (3), fastening the pressure plate (4) of the brush holder
(5).
4. Remove the brush holder pressure plate (4).
5. Be careful not to remove the brush conduit, lightly raise the brush holder (5)
and remove the motor brush (6).
6. Monitor brush length - If the length is less than 5 mm, it must be exchanged
for a new brush.
7. Carry out all actions in reverse, in order to install the motor.
Caution: During the installation of the brush-holder (5), pay attention to the
placement of conductors under the brush-holder - they must be placed in a special
recess made in the motor housing.
After replacement of new brushes, they must be ground in for about 20 minutes
on the idle gear. Replacement of motor brushes is possible without removing the
drive from the drill.

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 15 -
7. ELECTRICAL DIAGRAMS

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 16 -
8. DRAWINGS AND SPARE PARTS LISTS
WRT-0440-15-20-00-0 DRILLING MACHINE COMPACT-36 /230V
ITEM
PART NUMBER VERSION
DESCRIPTION Q-TY
1 STJ-0440-01-00-00-1 2037 FRAME ASSEMBLY, 1
2 RDK-0440-02-00-00-1 1555 GEARBOX ASSEMBLY, 1
3 SLN-0440-03-00-00-5 2038 MOTOR ASSY/230V 1
4 OSL-0440-04-00-00-0 2487 GUARD ASSY, 1
5 UKL-0440-05-00-00-1 COOLANT BOTTLE ASSY, , 1
6 PNL-0272-04-00-00-5 2039 CONTROL PANEL ASSEMBLY /230V, 1
7 SZN-0212-10-02-00-2 POWER CORD 230V 3x1 1
7.4 DLW-000007 STRAIN RELIEF PG11 1
8 DZW-0212-12-00-00-0 SPOKE HANDLE INCLUDING KNOB (ASSY), 3
9 TLJ-0399-06-00-00-0 LOWER SLEEVE, 2
10 SPR-000030 PUSH SPRING, 2
11 PDK-000151 NYLON WASHER SR1940, 4
12 WKR-000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20, 2
13 WKR-000113 CROSS RECESSED SCREW-M4X16 1
14 PDK-000060 SPRING WASHER 4,3 1
15 NKR-000013 HEX NUT M4 2
16 PDK-000043 SPRING WASHER-4.1 1
17 SRB-000122 HEX. SOCKET BOLT M-6X35 2
18 SRB-000119 HEX. SOCKET BOLT M6x30 2
19 PDK-000161 SPRING WASHER 3,7 4
20 WKR-000415 CROSS RECESSED PAN HEAD TAPPING SCREW 3,5x13,
4
21 WKR-000302 SELF-TAPPING SCREW 5x30, 3
22 WKR-000237 SELF-TAPPING SCREW 5x50 1
25* ZST-0440-25-00-00-0 2042 EQUIPMENT SET, 1
25.1*
KLC-000007 HEX. WRENCH S=4 1
25.2*
LNC-0129-80-01-00-0 SAFETY CHAIN 1
25.4*
INS-0239-48-00-00-6 SERVICE MANUAL 1
26* SKR-0440-12-00-00-0 1670 METAL BOX, 1
27* SMR-000001 GREASE LUBRIPLATE BP1 0,055kg
28* NKL-0440-15-14-04-0 LABEL FOR SIDE OF METAL BOX - small 1
29* NKL-0440-15-14-05-0 LABEL FOR LID OF METAL BOX - big 1
*not shown on the drawing

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 17 -

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 18 -
STJ-0440-01-00-00-1 FRAME ASSEMBLY,
ITEM
PART NUMBER VERSION
DESCRIPTION Q-TY
1.1 KRP-0440-01-01-00-1 1549 MAIN BODY ASSY, 1
1.2 WLK-0440-01-02-00-1 PINION SHAFT ASSY z14, 1
1.2.1
PRS-000259 SEAL 20x28x4 1
1.3 PAS-0272-01-03-00-0 D-RING STRAP 1
1.4 PDS-0378-02-00-00-1 1063 ELECTROMAGNETIC BASE, 1
1.5* NKL-0440-15-14-02-0 FRAME LABEL 1
1.6 PDK-000048 SPRING WASHER 6,1 3
1.7 PRS-000019 EXTERNAL RETAINING RING 28z 1
1.8 SRB-000113 HEX. SOCKET BOLT M6x20 3

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 19 -
RDK-0440-02-00-00-1 GEARBOX ASSEMBLY,
ITEM
PART NUMBER VERSION
DESCRIPTION Q-TY
2.1 KRP-0440-02-01-00-1 1551 GEARCASE ASSY, 1
2.2 WRZ-0272-02-02-00-0 MOTOR SPINDLE ASSEMBLY 1
2.3 WLK-0271-02-03-00-1 PINION SHAFT ASSEMBLY 1
2.4 KNC-0234-00-10-00-0 COOLANT COUPLING AMT2-H-19 1
2.5 KOL-0271-02-05-00-1 GEAR - 52 1
2.6 PRS-0271-02-06-00-0 DISTANCE RING 1
2.7 PRT-0440-02-02-00-1 GUIDE, 2
2.10 LOZ-000072 BEARING BALL 629 SHIELDED 1
2.11 LOZ-000047 BEARING BALL 6005 2RS 1
1
2
3
4
5
6
7
10
11

COMPACT 36
COMPACT 36 Operator’s manual for drilling machine - 20 -
KRP-0440-02-01-00-1 GEARCASE ASSY
ITEM
PART NUMBER VERSION
DESCRIPTION Q-TY
2.1.1
KRP-0440-02-01-01-2 1550 GEARCASE 1
2.1.2
LST-0271-02-01-02-1 GEAR RACK 1
2.1.3
TLJ-000031 SELF-LUBRICATING SLEEVE 18x20x20 4
2.1.5
LOZ-000053 BEARING 608 2Z 1
2.1.6
PRS-000070 SEAL 25x37x7 2
2.1.7
KLK-000044 DOWEL, PIN 5 x 10 MM 2
2.1.8
KLK-000048 DOWEL, PIN 5 x 18 1
2.1.9
SRB-000111 HEX. SOCKET BOLT M6X18 1
1
2
3
3
5
6
6
7
8
9