Schiller Grounds Care RYAN MATAWAY 544283B User manual

OP/PARTS MANUAL
MAN 4157304 Rev. A 6-2007
MODEL:
544283B
MATAWAY

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Californie Proposition 65
Avertissement
Les échappements des moteurs diesel
et certains de leurs composés sont
reconnus par l’Etat de Californie pour
être cancérigènes, provoquer des
défauts congénitaux et d’autres dangers
en matière de reproduction.
ADVERTENCIA
AVERTISSEMENT
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
California Advertencia
de la Proposicion 65
El estado de California hace saber que
los gases de escape de los motores
diesel y algunos de sus componentes
producen cáncer, defectos de
nacimiento y otros daños en el
proceso de reproducción humana.
L’ é mission du moteur de ce mat é riel
contient des produits chimiques que
l’Etat de Californie consid è re ê tre
canc é rig è nes, provoquer des d é fauts
cong é nitaux et d’autres dangers en
mati è re de reproduction.
El estado de California hace saber
que los gases de escape de este
producto contienen productos
quÍmicos que producen cáncer,
defectos de nacimiento y otros daños
en el proceso de reproducción
humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.

1
MATAWAY
6-2007
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product,
one of the best designed and built anywhere.
This machine comes with a Technical Manual containing safety, operation, parts, maintenance and service
information. The useful life and good service you receive from this machine depends to a large extent on how
well you read and understand this manual. Treat your machine properly, lubricate and adjust it as instructed,
and it will give you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety
features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best
protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precau-
tions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure
those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service
ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You
can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high
precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive man-
ner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety
warnings and instructions. You'll always be glad you did.
Schiller Grounds Care, Inc.
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS........................................ FIGURES ................................................................... PAGE
SAFETY............................................................................................................................................................2
SAFETY AND OPERATION DECALS..............................................................................................................3
SET-UP..........................................................................................................................................................4-7
CONTROLS......................................................................................................................................................8
OPERATION................................................................................................................................................ 9-11
SERVICE...................................................................................................................................................12-22
STORAGE ......................................................................................................................................................23
TRANSPORTING/SPECIFICATIONS ............................................................................................................ 24
PARTS SECTION...........................................................................................................................................25
CHASSIS............................................................. FIGURE 1 ................................................................... 26, 27
HANDLE ASSEMBLY .......................................... FIGURE 2 ...................................................................28, 29
CLUTCH ASSEMBLY AND CONTROL ............... FIGURE 3 ................................................................... 30, 31
ENGINE AND DRIVE ASSEMBLY ...................... FIGURE 4 ................................................................... 32, 33
TRANSMISSION ................................................. FIGURE 5 ................................................................... 34, 35
GUARDS ............................................................. FIGURE 6 ................................................................... 36, 37
REEL 1/32" BLADES-1/2" SPACING .................. FIGURE 7 ................................................................... 38, 39
REEL 1/32" BLADES-1" SPACING ..................... FIGURE 8 ................................................................... 40, 41
REEL 1/16" BLADES-1" SPACING ..................... FIGURE 9 ................................................................... 42, 43
REEL 1/16" BLADES-1-1/2" SPACING ............... FIGURE 10 .................................................................44, 45
REEL FLAIL BLADES-1" SPACING .................... FIGURE 11 ................................................................. 46, 47

2
MATAWAY
MODEL NUMBER: This number appears on sales
literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only on
your mower. It contains the model number followed
consecutively by the serial number. Use this number
when ordering parts or seeking warranty information.
SAFETY
NOTICE !!!
Unauthorized modications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modications, add-on
accessories or product alterations that are not
designed,developed,tested andapprovedbySchiller
Grounds Care, Inc. Engineering Department. Any
Schiller Grounds Care, Inc. product that is altered,
modied or changed in any manner not specically
authorized after original manufacture–including the
addition of “after-market” accessories or component
parts not specically approved by Schiller Grounds
Care, Inc.–will result in the Schiller Grounds Care,
Inc. Warranty being voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be
considered the responsibility of the individual(s) or
company designing and/or making such changes.
Schiller Grounds Care, Inc. will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc. machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION indicatesapotentiallyhazardoussituation
which, if not avoided, MAY resultinminoror moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.

3
MATAWAY
PREPARING FOR SAFE OPERATION
Operator preparation and training
Read the Operation & Safety
Manual
- If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to
them. If any portion of this
material is unclear, contact
your factory representative for clarication.
- Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Know how to stop the engine and attachments
quickly in an emergency. Do not operate or allow
another person to operate this machine if there
are any questions about safety.
- All operators and mechanics should be trained.
The owner is responsible for training the users.
- Wear appropriate clothing, including long
trousers and safety goggles or safety glasses
with side shields when operating. Do not operate
barefoot or wearing open sandals. Long hair,
loose clothing or jewelry may get tangled in
moving parts.
- Wear hearing protection.
- Never allow underage children, unskilled
or improperly trained people to operate this
equipment. Local regulations can restrict the age
of the operator.
- Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory
- Do not operate machine while under the
inuence of drugs or alcohol.
- The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
Site preparation and circumstances
- Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by the
manufacturer.
- Clear the area to be dethatched/seeded of ob-
jects such as rocks, toys, wire or other debris that
may be picked up or thrown by the machine.
- Be sure the area is clear of pets and people,
especially young children. Never assume they
will remain where you last saw them. Stop the
machine if any enter the area.
- Operate only in daylight or in good articial light.
- Do not operate wet grass as tires may lose trac-
tion.
Machine preparation
- Check operator presence interlock system and
brake operation. Adjust or repair any problems
before using.
- Do not tamper with or defeat safety devices.
Keep guards, shields and interlock safety devices
in place and in proper working condition. They
are for your protection.
- Keep all fasteners such as nuts, bolts and pins
well secured.
- Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or
damaged blades and bolts to preserve balance.
- Verify that machine and attachments, if any, are
in good operating condition.
- Do not engage blades until ready to dethatch/
seed.

4
MATAWAY
In general
- Use extra care when loading or unloading the
machine into a trailer or truck.
- Slow down and use caution when making turns
and crossing roads and sidewalks. Stop blades if
not dethatching/seeding.
- Do not run the engine in an enclosed area where
dangerous carbon monoxide fumes can collect.
- Stop operation if someone approaches.
- Keep housing service openings closed when
dethatching/seeding.
- Do not turn sharply. Use care when reversing.
- Use counter-weight(s) or wheel sheights when
suggested int he operator's manual.
- Never leave a machine unattended. Always turn
off blades, set parking brake, stop engine and
remove key before dismounting.
Starting
- Start only according to instructions in this manual
or on the machine.
- Before attempting to start the engine, make sure:
- the parking brake is on;
- the PTO is disengaged;
- the traction drive is in NEUTRAL.
- When starting the engine, make sure hands and
feet are clear of the blades.
- Do not start the machine while standing in front
of the discharge chute or with the chute directed
at someone.
- Do not engage PTO at full throttle. Throttle to
idle or lowest possible engine speed.
- Do not change engine governor settings or
overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury.
Interrupting operation
- Before leaving the operator's position:
- Park on level ground.
- Disengage the master clutch.
- Shut off the engine and remove the key.
- Disengage the master clutch and wait until the
blades quit rotating:
- before raising blade assembly;
- when not dethaching/seeding;
- for transport;
- when crossing surfaces other than grass.
- Stop the engine, disengage the master clutch:
- before refueling;
- before removing grass catcher;
- before making height adjustment unless the
adjustment can be made from the operator's
position.
- Stop the engine, disengage the master clutch,
and disconnect the spark plug wire(s) or remove
the key:
- before clearing blockages;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the
machine for damage and make repairs before
restarting;
- if the machine begins to vibrate abnormally:
shut off machine immediately. Inspect and
make repairs as needed before restarting;
- except for repairs or adjustments as specically
noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.
- Allow the blades to come to a complete stop
when stopping operation to clear blockages,
unclog, inspect the machine, do maintenance or
repair.
- Reduce the throttle setting during engine shut-
down and, if the engine is provided with a shut-
off valve, turn the fuel off at the conclusion of
mowing.

5
MATAWAY
MANEUVERING SAFELY
In general
- Slow down before turning.
- Do not operate in reverse unless absolutely
necessary. Always look behind and down
for small children and pets before and during
backing.
- Be aware when approaching blind corners,
shrubs, trees, tall grass or other objects that may
obscure vision.
- If tires lose traction, disengage the blades. If on
a slope, head downhill.
Slope Operation
-Slopes are a major factor in loss-of-control and
tipover accidents that sometimes lead to severe
injury or death. All slopes require extra caution.
- Do not operate on slopes if uneasy or uncertain.
Ultimate responsibility for safe operation on
slopes rests with the operator.
- Do not operate excessively steep slopes.
A slope is too steep if:
- The machine must be crabbed (turned partially
sideways uphill) to drive across the slope.
- The machine turns downhill going across the
slope.
- You are uneasy about being on the slope
- With walk behind machines, operate across
slopes, not up and down.
- Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
- Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
- Do not turn on slopes unless necessary, and then
turn slowly and downhill when possible.
- Stay away from slopes if the ground is loose or if
caught in the rain during mowing.
- Use lower speeds on a slope to avoid stopping or
shifting.
- Remove obstacles such as rocks, tree limbs etc.
- Avoid driving over obstacles such as ruts, holes,
rocks and roots whenever possible. Be alert to
dips and rises. Uneven terrain can overturn a
mower or cause it to slide. Tall grasses can hide
obstacles.
WARNING
- Do not operate near dropoffs, ditches or
embankments. The machine could suddenly turn
over if a wheel runs over the edge or an edge
caves in.
- Follow the manufacturer's recommendations
for wheel weights or counterweights to improve
stability.
- Do not operate on slopes when grass is wet.
Reduced traction could cause sliding.
In general
- Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best results.
- Park machine on level ground.
- Never allow untrained personnel to service ma-
chine.
- Adjust or repair only after the engine has been
stopped and the blades have quit rotating.
- Replace parts if worn, damaged or faulty.
For best results, always replace with parts
recommended by the manufacturer.
- Disconnect spark plug wire(s) before making any
repairs.
- Do not dismantle the machine without releasing
or restraining forces which may cause parts to
move suddenly.
- Provide adequate support, e.g. jackstands for
lifted machine or parts if working beneath.
- Do not put hands or feet near or under rotating
parts.
- Clean up spilled oil or fuel thoroughly.
- Replace faulty mufers.
- To reduce re hazards, keep the engine, muf-
er, and fuel storage area free of grass, leaves,
debris buildup or grease.

6
MATAWAY
Blades
- Only replace blades. Never
straighten or weld them.
- Keep other persons away from
blades.
Fuel
- Gasoline and diesel fuels are ammable; gaso-
line vapors are explosive. Use extra care when
handling.
- Store only in containers specically designed for
fuel.
- When refueling or checking
fuel level:
- Stop the engine and allow
to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overll;
- If fuel is spilled, do not attempt to start the
engine until the spill is cleaned up and vapors
have cleared.
- Do not ll containers in a vehicle or on a truck or
trailer bed with a plastic liner. Fill containers on
the ground away from the vehicle.
- When practical, remove gas powered equip-
ment from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.
Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.
- Replace caps on fuel cans and tanks securely.
WARNING
WARNING

7
MATAWAY
SAFETY AND OPERATION DECALS
Throttle Control
Engine Stop
Throttle Fast
Slow
Sound Level
Operator should wear hearing protection if operating
the machinery for extended periods of time (longer
than 4 hours).
Sound Level
Operating Instructions
To prevent injury, the operator must be familiar with
the operation of this machinery and fully aware of
safe operating procedures.
Read and understand
the operator's manual
Lift Control
Push down on the
handle to lower the reel
Pull the handle up
to raise the reel
Clutch Control
Both drive and reel clutches
DISENGAGED (control is pulled
back)
Drive clutch ONLY engaged
(control is pushed forward)
Both drive and reel clutches
engaged (lever is pulled
back to knob, then control is
pushed forward)
Turn the adjustment screw clockwise
to raise the cutting height.
Turn the adjustment screw
counterclockwise to lower the
cutting height.
Cutting Height Adjustment
Safety Warnings
Hands or feet may be
severely injured or
severed if placed beneath
the unit while running.
Bystanders should keep
a safe distance from the
machine while it is run-
ning.
Safety shieds should
remain in place while
running the machine.
Hands may become
entangled in belts.
Disconnect the spark plug
wire and read the manual
before performing any
service or maintenance on
the unit.
Keep hands away
from moving parts.

8
MATAWAY
SET-UP
Do not operate this equipment until you
have read the CONTROLS and OPERATION
sections of this manual thoroughly.
To prevent injury, use an adequate lifting
device (i.e., hoist, or fork lift) to remove unit
from pallet.
1. Remove and discard banding attaching Mataway
to pallet.
Banding is under tension and may snap back
when cut. Wear eye protection and stay clear
when cutting the band.
2. Lay-out all loose parts and hardware, and
remove Mataway from pallet using appropriate
lifting device.
3. Attach the handle Ato the mounting tabs Bon
the frame Cusing (2) 1/2-13 X 1 screws and
lockwashers.
4. Mount the side braces Dto the handle Ausing
(2) 3/8-16 X 1 angelock screws, and angelock
nuts. Secure braces to frame using
(2) 3/8-16 X 1 angelock screws.
5. Remove the transmission belt cover. Tilt unit
forward and support the chassis with jack stands.
To prevent fuel spillage and/or the risk of re
or personal injury from inhalation of fumes,
be sure fuel tank is empty before tilting the
unit forward.
Support rear of tilted unit adequately.
6. Move the reel clamp levers E(left and right side)
rearward to release the reel clamps.
7. Position the reel to allow installation of the three
reel drive belts Fonto the reel pulley.

9
MATAWAY
SET-UP
8. Place the pillow block (on the drive pulley end)
into the recessed part of the frame and position
the pillow block (opposite end of drive pulley) so
the frame slips into the groove in the pillow block.
9. Place reel retaining hooks from the clamp lever
into reel clamps and push the levers forward until
they lock "over center" to secure the reel into
position (the reel clamp will t into the groove on
the pillow block on left side of unit.
NOTE: The left side reel clamp is on the inside of
the frame.
If the clamp is too tight or too loose, the hook can
be adjusted so that the proper tension can be
achieved when the lever is locked over center.
After the reel is positioned properly, check for
free rotation.
Be certain the reel clamp lever locks over
center. Failure to do so may allow the reel to
work free causing damage to the equipment
and/or personal injury to the operator and/or
bystanders.
10. Install the belt shield Gunder the frame. Secure
it with (1) 5/16-18 X 3/4 screw and lockwasher.
11. Remove jack stands and set unit on ground.
12. Assemble the locking nut handle Hand and
depth adjustment screw J. Install them into
the lift bracket K. For nal depth adjustment of
the reel, refer to the Operation section of this
manual.
13. Attach the clutch control rod Lto the drive belt
idler assembly Musing a clevis pin, washer and
cotter pin.
14. Hook the clevis of the clutch cable Nto the reel
belt idler trigger O.

10
MATAWAY
SET-UP
15. Attach the other end of the cable Ato the cam
Bon the back of the handle. Pass the threaded
portion through the hole in the cam and secure it
with two jam nuts C.
Use the jam nuts to adjust tension on the cable.
The cable must be loose enough to allow the
trigger to latch the reel belt idler when it is
disengaged and tight enough to fully retract the
trigger when the control lever is pulled back.
16. Using a clevis pin, connect the clevis on the lift
rod Dto the lift arm Eas shown.
NOTE: Adjusting the clevis on the rod may be
required to insure that the lever locks over center
with enough force to hold the unit rmly in the up
position.
Once the clevis is positioned properly, secure the
clevis pin with a cotter pin. Tighten the locking nut on
the rod against the clevis.
17. Secure the convoluted tubing Fthat contains the
throttle cable and switch wire to the side of the
engine as shown.

11
MATAWAY
SET-UP
18. Connect the throttle cable wire Gto the throttle
lever Hand clamp the cable to the throttle plate J
on the front of the engine.
19. Connect the switch wire K to the electrode
behind the throttle plate J(opposite end of
the electrode to which the engine wire Lis
connected).
NOTE: Make sure that the throttle cable is clamped
on the throttle plate so that when the throttle lever is
pulled all the way back, the engine stops. Adjust the
position of the cable in the clamp if required.
20. Clamp the throttle cable to the front of the engine
cowl Mas shown.

12
MATAWAY
CONTROLS
THROTTLE (A)
Move throttle lever forward to increase engine
speed. Move the lever all the way back to stop
the engine.
LIFT LEVER (B)
Raises and lowers the frame mounted reel. Pull
the lever back and down to lower the reel. Pull
the lever up and forward until it locks over center
to raise the reel.
OPERATOR PRESENCE LEVER (C)
Must be held against the handle bar whenever
the clutch control is engaged or the engine will
stall (the engine can be started without holding
the operator presence lever, if the clutch control
is disengaged).
CLUTCH CONTROL (D)
Engages the clutch for both the drive
transmission and reel rotation.
REEL CONTROL LEVER (E)
Must be pulled back against the clutch control
handle for the reel clutch to be engaged.
Pull the Reel Control Lever back against the
clutch control and push the clutch control forward
to engage both the drive clutch and the reel
clutch. Push the clutch control forward without
pulling back the reel control lever to engage the
drive clutch ONLY. Pull the clutch control all the
way back until it locks over center to disengage
both clutches.

13
MATAWAY
OPERATION
Gasoline is extremely ammable and highly
explosive under certain conditions. Always
stop the engine and do not smoke or allow
open ames or sparks when refueling. BE
SURE to install fuel cap after refueling.
Remove fuel cap slowly. Fuel tank may be under
pressure and could cause personal injury from
spraying.
NEVER start or run the engine inside where
exhaust fumes can collect. Carbon monoxide
present in the exhaust is an odorless and deadly
gas.
DO NOT operate equipment without shields in
place. DO NOT make adjustments or perform
any maintenance while the engine is running.
Immediately replace any warning decal which
becomes illegible.
STARTING THE ENGINE
Before starting engine, check engine oil level. Fill
if necessary following the engine manufacturer's
recommendation for the type and amount of oil
required.
Fill fuel tank with appropriate fuel recommended
by the engines manufacturer.
1. Make sure the lift lever is in the raised position.
2. Make sure the clutch control is disengaged
(engine will not start if the clutch control is
engaged).
3. Move the throttle lever midway between fast and
slow.
4. Use the choke as required to start a cold engine.
Choke control Fis located on the front of the
engine.
5. Stand at side of unit placing left foot on top of
housing and slowly pull the recoil starter until just
past compression. Return starter handle, pull
rmly with a smooth, steady motion to start.

14
MATAWAY
OPERATION
DEPTH ADJUSTMENT
The factory reel depth setting gives a maximum of
1" (25 mm) turf penetration on level terrain, and a
reel to ground clearance of 1 1/2" (38 mm) when
reel lift lever is in the transport (raised) position.
NOTE: Initial depth adjustment should be made with
the unit on a level surface. If level surface is
concrete, the reel blades must not touch the surface
when lifting lever is in the lowered position.
Never cross hard surfaces or objects
(sidewalks, driveways, stepping stones etc.)
with reel blades down and/or engaged.
Fine depth adjustment is made by turning the
adjusting screw G clockwise (down) to raise reel
from the turf, and turning the adjusting screw
counterclockwise (up) to lower reel into the turf.
Tighten locking nut Hafter each reel adjustment.
Low tire pressure may cause uneven reel
penetration. Correct tire pressure should be
maintained to eliminate this possibility (refer to the
Tire Pressure section of this manual, for
recommended tire pressure).

15
MATAWAY
OPERATION
DETHATCHING
1. Adjust reel to desired cutting depth.
2. Whenever possible, a few test runs should be
made on turf similar to where the unit will be
used. This will allow preliminary adjustments to
be made before entering greens (etc.) and help
eliminate the possibility of turf damage due to
misadjustments.
3. Start the engine. Compress and hold the
operator presence lever.
4. Pull back on the reel control lever and push the
clutch control forward to engage both the reel
and drive clutches. Adjust the throttle to the
operator's desired walking speed.
5. Lower the reel after the unit is in motion.
NOTE: To prevent damage to the turf, the unit should
be in motion and the clutch control engaged before
lowering reel onto the turf.
Never cross hard surfaces or objects (sidewalks,
driveways, stepping stones, etc.) while the reel is
down and/or engaged.
6. After each pass across the turf, raise the reel,
disengage the clutch control and position the unit
manually for the next pass (this will help prevent
damage to the turf). Make all passes across the
turf at uniform speed.
Before operating, check area to be worked
and remove any object(s) which may
present a safety hazard and/or damage the
equipment.
To prevent injury due to rotating blades,
never place hands or feet beneath the
equipment at any time.
To prevent injury from thrown blades, never
operate equipment with reel blades that
are cracked, badly bent, missing, or in any
abnormal condition.

16
MATAWAY
SERVICE
To keep the Mataway in good operating condition,
proper maintenance and immediate repair of any
damaged part is necessary. Perform the following
services, and follow procedures for proper storage.
When replacement parts are required, use
genuine Schiller Grounds Care, Inc. parts
or parts with equivalent characteristics,
including type, strength and material. Failure
to do so may result in product malfunction
and possible injury to the operator and/or
bystanders.
Any warning decal that becomes illegible should
be replaced immediately.
Wear protective eye equipment when using
hammer, chisels, punches and drills.
Carbon monoxide present in the exhaust is
an odorless and deadly gas. Provide enough
ventilation. Never start or run the engine inside
where exhaust fumes can collect.
Stop engine and let cool before servicing or
making adjustments around the engine area.
Use adequate lifting device to raise unit. Use
appropriate jack stands to support unit.
PREVENTIVE MAINTENANCE
After each days use:
1. Wash unit with water after engine has cooled.
2. Check blades for damage (cracks, broken
blades, etc.) replace if necessary. Make sure
blades are free of debris and apply a light coat of
oil to the blades to help prevent rust (any motor
oil will work effectively).
3. Check engine oil level and air cleaner for dirt
and/or obstructions. Service according to engine
manual recommendations.
4. Check transmission case for proper oil level. The
case holds 1/2 pint (.4L) when full. Use EP90w
Oil.
5. Keep all belts free from dirt and oil.
LUBRICATION
The Mataway has 7 lubrication ttings.
1. Wipe off each tting before and after lubrication.
2. Use a good quality Lithium based lubricant.
3. Lubricate equipment after every 8 hours of use
and before long storage periods.

17
MATAWAY
SERVICE
NEW BLADE INSTALLATION
Remove the reel in the reverse order of installation
as stated in the Set-Up instructions in this manual.
Blades are removed from the reel by removing the
pillow block and the reel nut on the end of the reel,
opposite the drive pulley.
Notice how the blades are spaced before
removing them to assure proper installation of the
new blades.
NOTE: When reassembling the reel, it is important to
start and end with a spacer. DO NOT assemble with
a blade next to the shaft nut.
When installing new blades (Part No. 516901 and
Part No. 516900, straight blades) note the
hexagon shape of the shaft. Install the rst blade
onto the shaft, then rotate the next blade so it is one
lobe forward (60ooff center) from each previous
blade.
Keep installing the blades in this order until all blades
are installed.
Mount the reel shaft, with new blades in the reverse
order it was removed.
After 4 hours of use, check reel nut for proper torque.
The torque value for the reel nut is 348 ft.-lbs. + 35
ft.- lbs. (420 to 510 N·m).
TIRE PRESSURE
Keep the tires to the recommended pressure.
Improper ination will shorten the life of the tires
and cause unsatisfactory operation.
Tires......................................4.10 / 3.50 - 4, 2-ply
Tire Pressure.........24 to 26 PSI (165 to 179 kPa)
Due to low air volume of tires, over-ination
can be reached in a matter of seconds.
To prevent explosion, check air pressure
with air gauge before lling the tire. Fill
to recommended air pressure, and Do Not
exceed the recommended pressure.

18
MATAWAY
SERVICE
ADJUSTMENT FOR REEL AND DRIVE BELTS
Over time, the belts will naturally need adjusting due
to the use of the equipment. Inspect belts daily to
ensure proper operation of the unit.
Before adjusting belts, make sure to:
1. Loosen the transmission mounting plate Aand
chain idler sprocket hardware.
2. Clean the underside of chassis to allow
movement of the engine and loosen the engine
mounting hardware.
3. Loosen the hardware securing the mounting plate
B(supporting the reel drive pulley) and the pillow
block.
4. Loosen the set screw in the locking collar Con
the drive shaft. Insert a punch in the small hole
in the collar and use a hammer to tap the collar
clockwise (opposite direction of engine rotation)
until it's loose (approx. 1/4 turn).
5. Make sure the springs are in place on the drive
belt idler arm and the reel belt idler arm.
6. Slide transmission and mounting plate toward
the rear of unit as far as possible. Tighten
transmission mounting hardware.
7. Position engine so it is square with the chassis
and tighten either the two front or the two rear
mounting screws.
8. Engage the reel drive clutch. Measure the
distance between the reel drive belts and the
forward edge of the idler assembly belt stop.
Measurement Dshould be 3/4" (19 mm). If
necessary, reposition engine to obtain proper
dimension.
9. Engage the drive clutch. Measure the distance
from the top edge of the idler pulley F, to the top
edge of the drive belt G. The measurement E
should be 1-3/4" to 2" (44 to 51 mm).
10. If measurement is less than 1-3/4" (44 mm) slide
transmission forward until proper dimension is
obtained.