Schleich GLP2-i/e User manual

SCHLEICH
TECHNOLOGY IN ADVANCE
GLP2-i/e
Operating manual

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 2
File name Q:\WINWORD\USER\ML\BAGLP2i\BAGLP2i_e.doc
Revision 1.3
GLP2 software version 3.107 and over
Editor J. Strauch / M. Danne / G. Schellnack
Date of print-out 19.03.2009 17:41

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 3
Index
1.0 Introduction................................................................................................ 7
1.1 Technical data of the tester....................................................................................................7
1.2 Technical data of the test methods..........................................................................................7
1.2.1 PE test ..........................................................................................................................7
1.2.2 Continuity test (2 Wire) ...................................................................................................7
1.2.3 Insulation test ................................................................................................................7
1.2.4 Function test ..................................................................................................................8
1.2.5 Leakage current test .......................................................................................................9
1.2.6 Leakage current test at medical devices (corresponds to figure 16 of EN60601) .....................9
1.2.7 High voltage test .......................................................................................................... 11
1.2.8 Residual votlage test ..................................................................................................... 11
1.2.9 Resistance test ............................................................................................................. 11
1.2.10 FI-Schutzschalter Prüfung ............................................................................................ 12
1.3 Range of application............................................................................................................ 13
1.4 Liability ............................................................................................................................. 14
2.0 Safety ....................................................................................................... 15
2.1 Safety symbol .................................................................................................................... 15
2.2 Attention ........................................................................................................................... 15
2.3 Regulations for safety at work .............................................................................................. 15
2.4 Important information for users of high-voltage testing equipment ........................................... 17
2.4.1 Usage.......................................................................................................................... 17
2.4.2 Working with high-voltage test pistols ............................................................................. 17
3.0 General information .................................................................................. 19
3.1 Introduction ....................................................................................................................... 19
3.2 Range of application............................................................................................................ 19
3.3 Copyright........................................................................................................................... 19
4.0 Introduction.............................................................................................. 20
4.1 General explanations........................................................................................................... 20
4.2 Basic test process ............................................................................................................... 20
4.3 Operating elements / GLP2-i ................................................................................................ 21
4.4 Operating elements GLP2-e.................................................................................................. 22
4.5 External operating elements................................................................................................. 23
5.0 General programming of the tester ........................................................... 24
5.1 Operation of the touch panel ................................................................................................ 24
5.1.1 Main menu................................................................................................................... 24
5.1.2 Input menu.................................................................................................................. 24
5.1.3 Testing menu ............................................................................................................... 25
5.1.4 Menu inquiry / acknowledgement.................................................................................... 26
5.1.5 Programming menu ...................................................................................................... 27
5.2 General information / after switching on ................................................................................ 28
5.3 Load test program aus der Datenbank ................................................................................... 31
5.4 “go/no go counter”.............................................................................................................. 32

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 4
5.5 Programming ..................................................................................................................... 33
5.5.1 Test programs.............................................................................................................. 34
5.5.1.1 General information ................................................................................................ 34
5.5.1.2 Name of test programs............................................................................................ 35
5.5.1.3 Storing test programs ............................................................................................. 36
5.5.1.4 Deleting test programs............................................................................................ 37
5.5.1.5 Loading test programs............................................................................................. 38
5.5.2 Set values.................................................................................................................... 38
5.5.3 Test program ............................................................................................................... 39
5.5.3.1 General information on test programs ....................................................................... 40
5.5.3.2 PE / ISO special test ............................................................................................... 40
5.5.3.3 Visual test ............................................................................................................. 41
5.5.3.4 Add. process .......................................................................................................... 43
5.5.4 General data ................................................................................................................ 46
5.5.5 Interfaces .................................................................................................................... 53
5.5.6 Printer......................................................................................................................... 55
5.5.6.1 Example of a print-out without definitions (short) ....................................................... 58
5.5.6.2 Example of a print-out with definitions (long)............................................................. 58
5.5.7 Password..................................................................................................................... 59
5.6 Single test ......................................................................................................................... 60
5.6.1 Special features of the single test high voltage AC ............................................................ 61
5.7 Information........................................................................................................................ 62
5.8 Time and date (optional) ..................................................................................................... 63
5.9 Connection diagrams........................................................................................................... 63
5.10 Status messages, error messages ....................................................................................... 64
6.0 Test methods ............................................................................................ 69
6.1 PE resistance test ............................................................................................................... 69
6.1.1 Explanations on the PE resistance test............................................................................. 69
6.1.2 Programming of the PE resistance test -GLP2-i/e ............................................................. 77
6.1.3 Examples for application of PE resistance test .................................................................. 80
6.1.3.1 Manual test process of the PE resistance test ............................................................. 80
6.1.3.2 Automatic test process of the PE resistance test ......................................................... 81
6.1.4 Schematics of the PE resistance test ............................................................................... 82
6.2 Insulation resistance test ..................................................................................................... 83
6.2.1 Explanation of the insulation resistance test ..................................................................... 83
6.2.2 Programming of the insulation resistance test -GLP2-i/e ................................................... 89
6.2.3 Examples for application of insulation resistance test ........................................................ 91
6.2.3.1 Manual test process of the insulation resistance test ................................................... 91
6.2.3.2 Automatic test process of the insulation resistance test ............................................... 91
6.2.4 Schematics of the insulation resistance test ..................................................................... 92
6.3 Function test ...................................................................................................................... 94
6.3.1 Explanation of the function test ...................................................................................... 94
6.3.2 Programming of the function test -GLP2-i/e .................................................................... 95
6.3.3 Programming of the power test -GLP2-i .......................................................................... 98
6.3.4 Programming of the apparent power test -GLP2-i/e.......................................................... 99
6.3.5 Programming of the COSφ test -GLP2-i/e ..................................................................... 100
6.3.6 Programming of the visual test -GLP2-i/e...................................................................... 101
6.3.7 Examples for application of function test........................................................................ 103
6.3.8 Schematics of the function test..................................................................................... 104
6.4 Leakage-current test ......................................................................................................... 111
6.4.1 Explanation of the leakage-current test ......................................................................... 111
6.4.2 Programming of the leakage-current test according to EN60990 ....................................... 113
6.4.3 Schematics of the leakage-current test according to EN60990 .......................................... 116
6.4.4 Programming of the leakage-current test according to EN60601 ....................................... 118

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 5
6.4.5 Schematics of the leakage-current test according to EN60601 .......................................... 123
6.5 Substitute leakage current test........................................................................................... 127
6.5.1 Explanation of the substitute leakage current test........................................................... 127
6.5.2 Programming of the substitute leakage-current test -GLP2-i/e......................................... 128
6.6 High-voltage test .............................................................................................................. 130
6.6.1 Explanation of the high-voltage test .............................................................................. 130
6.6.2 Programming of the high-voltage test -GLP2-i/e ............................................................ 141
6.6.3 Adjustment of the high voltage..................................................................................... 145
6.6.3.1 Manual adjustment of the high voltage.................................................................... 145
6.6.3.2 Automatic adjustment of the high voltage................................................................ 145
6.6.4 Examples of application of the high-voltage test ............................................................. 146
6.6.4.1 Manual test process of the high-voltage test ............................................................ 146
6.6.4.2 Automatic test process of the high-voltage test ........................................................ 146
6.6.5 Schematics of the high-voltage test .............................................................................. 147
6.6.6 Option ARC detector for high voltage test AC .................................................................159
6.6.6.1 Programming of the ARC detector test..................................................................... 160
6.7 Continuity test.................................................................................................................. 161
6.7.1 Explanation of the continuity test.................................................................................. 161
6.7.2 Programming of the continuity test -GLP2-i/e................................................................ 162
6.8 Resistance test ................................................................................................................. 164
6.8.1 Explanation of the resistance test ................................................................................. 164
6.8.2 Programming of the resistance test -GLP2-i/e................................................................ 165
6.9 Mathematical test ............................................................................................................. 167
6.9.1 Explanation of the mathematical test ............................................................................ 167
6.9.2 Programming of the mathematical test .......................................................................... 168
6.10 Turn-to-turn tests ........................................................................................................... 170
6.10.1 Turn-to-turn tests at armatures .................................................................................. 170
6.10.2 Programming of turn-to-turn tests .............................................................................. 171
6.11 Rotor test....................................................................................................................... 173
6.11.1 Explanation of the rotor test....................................................................................... 173
6.11.2 Programming of the rotor test .................................................................................... 174
6.12 FI-Schutzschalter Prüfung ................................................................................................ 176
6.11.1 Erklärung der Prüfung eines Fehlerstrom-Schutzschalters .............................................. 176
6.11.2 Erklärung der Programmierung der FI-Schutzschalterprüfung ......................................... 177
7.0 Connections at the GLP2i/e..................................................................... 179
7.1 Connection of the test object at rear panel........................................................................... 179
7.2 Connection of the test object at front panel.......................................................................... 180
7.3 Control plug ..................................................................................................................... 181
7.4 Connections at the rear panel, partly optional....................................................................... 182
7.5 PE test probe at the front panel .......................................................................................... 183
7.6 Serial connection cable between tester GLP1-e and GLP2-i/e and PC ....................................... 184
7.7 Connection of the RS485 network (optional)......................................................................... 185
7.8 Parallel printer connection LPT1 (option)............................................................................. 186
8.0 Interface protocol ................................................................................... 187
8.1 General information .......................................................................................................... 187
8.2 Simplified interface protocol ............................................................................................... 188
8.3 Protocol for reading in the actual values .............................................................................. 188
8.4 Helps for special characters................................................................................................ 189
9.0 Annex.............................................................................................................................. 190

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 6
Declaration of Conformity
The undersigned declare on behalf of
Schleich Antriebs-und Steuerungstechnik GmbH
An der Schleuse 11
D-58675 Hemer
That the tester
GLP2-i/e
to which this declaration relates
is in compliance with the below mentioned
EEC Directives (including all amendments)
73/23/EEC Low Voltage Directive
89/336/EEC Electromagnetic compatibility
98/37/EG | EN60204 Machinery Directive
and that following standards have been applied
EN61010-1 Safety requirements for electrical equipment for measurement, control, and laboratory use
EN61326-1 EMC requirements / Electrical equipment for measurement, control and laboratory use
Hemer, 6.6.2001
Dipl.Ing. M. Lahrmann Karl-Dieter Schleich
Geschäftsleitung Geschäftsleitung

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 7
1.0 Introduction
1.1 Technical data of the tester
Supply voltage : 230V AC (option: 400V AC)
Protection by fuses, GLP2-i : 10Amp (option: 16A, 32A, 64A)
Password upon delivery : 123
1.2 Technical data of the test methods
The test methods listed below are not necessarily integrated into the testing device. Es ist Möglich, dass
eine Variante einer Prüfmethode eine Andere ausschließt.
1.2.1 PE test
Display: Ohm or Volt
Measuring range: 0 ... 1 Ohm / 0 ... 10V
Resistance test: e.g. according to EN60335-1
Voltage drop test: e.g. according to EN60204-1
Resolution: 0.001 Ohm / 0.01V
Accuracy: 0.5% of measuring range
Limit values: 0.01 ... 1 Ohm -freely programmable
Test current: 10A; (option: 30A short-time operation, 30A continuous operation)
Test current -special feature: 1...30A / the test current can be programmed in steps of 1A
Test current regulation: electronic constant-current source and monitored
Test voltage: <6VAC or <12VAC
Frequency of test voltage: 50Hz (depending on the mains of the tester)
Test time: 0.1 ... 60 sec. -freely programmable
(0.1 ... 1 sec. -freely programmable / short-time operation)
1.2.2 Continuity test (2 Wire)
Measuring range: 1 Ohm ... 10K Ohm / accuracy related to the measuring value = 1.5% +- 1 Ohm
Measuring range: 10K Ohm ... 100K Ohm / accuracy related to the measuring value = 2.5% +- 100 Ohm
Test points: L-N / L-PE / N-PE / PE1-probe
1.2.3 Insulation test
Display: in MOhm
Measuring range: 0 ... 1000 MOhm
Resolution: 0.1 Mohm (value < 100 Mohm)
Resolution: 1 Mohm (value > 100 Mohm)
Accuracy: 0..99Mohm 1% of measuring value (U-min 500V)
Accuracy: 100..499Mohm 1,5% of measuring value (U-min 500V)
Accuracy: 500..1000Mohm 2.5% of measuring value (U-min 500V)
Limit values: 0.1 ... 1000 MOhm -freely programmable
Test current: max. 3mA
Test voltage: 30V ... 1000V / programmable in steps of 10V
Test voltage regulation: electronically regulated and monitored
Test time: 0.1 ... 60 sec. -freely programmable
Tests: L+N <->PE, L<->PE, N<->PE, L<->N, probe<->PE, probe<->L+N, probe<->L,
probe <->N, (L+N means that, for the test, L and N are automatically connected inside the tester.)

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 8
1.2.4 Function test
The function test is either 1-phase or 3-phase. The operating manual deals with the standard variants. For
the accuracy of function tests that are not indicated here, please refer to our offer.
Function test, 1-phase:
Test voltage: 230V 1-phase AC potential-free
Test voltage fluctuation: depending on mains supply
Voltage measuring range: 260 Veff AC, DC
Resolution: 0.1 V
Measuring: TRMS
Test voltage for leakage current: 230V +10%
Current measuring range: 0 ... 2(5, 10, 16) A AC
Resolution: 0.01 A
Accuracy: 0.25% of measuring range
Measuring: TRMS
Set values: 0.01 ... 2A - freely programmable
Correction: with mathematical correction of the current consumption
in case of mains voltage fluctuations, connectable
Apparent -active power measuring range: 0... 1150VA (W)
Resolution: 1 VA (W)
Accuracy: 1% of measuring range
Correction: with mathematical correction of the power in case of mains
voltage fluctuations, connectable
cosPhi measuring range: 0...1
Resolution: 0.01
Test time: 0.1 seconds ... 24 hours -freely programmable
Starting time: freely programmable
Short-circuit test: before and during the function test
Display: continuous display of voltage and current during the test
Tolerances: in +% and -% or as +limit value and -limit value
Function test, 3-phase:
Test object : 1-phase or 3-phase
Test voltage: 400V AC 3-phase current (mains voltage)
Voltage measuring range: 250Veff AC against neutral lead
Resolution: 1V
Measuring: TRMS / measured per phase
Current measuring range: 0 ... 16A AC
Resolution: 0.01A
Accuracy: 0.5% of measuring range
Measuring: TRMS / measured per phase
Set values: 0.1 ... 16A freely programmable
Test methods: current consumption, apparent power (between two phases), active power (between two
phases), cosPhi
cosPhi test: 0...1 / measured per phase
Resolution: 0.01
Test time: 0.1 seconds ... 24 hours -freely programmable
Short-circuit test: before and during the function test

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 9
1.2.5 Leakage current test
Leakage current: max. 30mA
Resolution: 0.01mA
Accuracy: 0.2% of measuring range
Testing according to EN60990 requires 3 measuring circuits for the evaluation.
1: unweighted leakage current (EN60990 (5) Measuring Equipment Fig.3)
2: weighted according to perception and reaction (EN60990 (5) Measuring Equipment Fig.4)
3: weighted after release (EN60990 (5) Measuring Equipment Fig.5)
Touch-current frequency: max. 500Hz
Evaluation: r.m.s value (unweighted) or peak value
Warm-up time: 0 seconds ... 24 hours
Max. current at "warm leakage current test": like function test
IMPORTANT
In case the test object needs more than 5A, it is necessary to order the increased current additionally.
TESTING STANDARDS
EN60990 / VDE 0106
EN60335-1 / VDE 0700-1 Measuring at household devices
EN60950 / VDE 0805 Measuring at office devices (communication devices)
EN60598-1 / VDE 0711-1 Measuring at lamp
EN60990 (5) Measuring Equipment Fig.3
EN60990 (5) Measuring Equipment Fig.4
EN60990 (
5) Measuring Equipment Fig.5

Safety and Functional Tester GLP2-i/e
During the test, test object and test leads must not be touched!
The safety measures required by law must be adhered to!
Schleich GmbH * D-58675 Hemer * 0049 / (0)2372 / 9498-0 * 0049 / (0)2372 / 9498-99 * http://www.schleich.com * [email protected] 10
1.2.6 Leakage current test at medical devices (corresponds to figure 16 of EN60601)
Leakage current: max. 30mA
Resolution: 0.01mA ... 100nA (depending on measuring value)
Accuracy: 0.1% of measuring range
Touch-current frequency: max. 500Hz
Test points: 8 (as patient connections or enclosure parts)
Test probe connections: 2
FE point: 1 (ground)
Max. test current at the connections for the current supply: like function test (however max. 16A)
TESTING STANDARDS
EN60601-1 / VDE 0750-1 Measuring at medical devices
With this article number, it is possible to test the following figures of the standard:
figure 16, figure 20, figure 23, figure 26, figure 27
For automatic testing according to the following figures (S10, S7 or MD2), it is necessary to order 2
measuring point extensions (article number 4000271): figure 17, figure 19
For automatic testing according to the following figures (interruption of the current supply with S2 and S3),
the option: cut-off relay (article number 4000323 ) needs to be ordered additionally: figure 17, figure 19
For automatic testing according to the following figures (S9 and additional test voltage), the 2nd test
voltage (article number 4000324) needs to be ordered additionally: figure 18, figure 19, figure 21, figure
22, figure 24, figure 25
Please note that the 2nd voltage source can only be connected to the 1st measuring point.
It is not possible to connect the source automatically in the form of a matrix to further points.