SCHOTT Termofrost AGD3 User manual

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 1
Installation manual
SCHOTT Termofrost®
Retrofit AGD3 / T.AGD3
Picture of installation,
ideally taken from a real
application

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 2
Thank you
Congratulations and thank you for choosing a SCHOTT Termofrost®products.
We appreciate your trust in our high-quality products and services. Before starting each installation, please read the
following instructions carefully and prepare the installation accordingly.
In case you need further support for installation please contact SCHOTT here:
mail: [email protected]
phone: [phone]
General
This manual covers the installation of SCHOTT Termofrost®AGD3 and TADG3.
Before using the product, please continue reading the instructions covered in this installation manual and save it for future
reference.
The manual is valid for the SCHOTT Termofrost®AGD3 and TADG3 only.
Content
This manual describes the process of installing SCHOTT Termofrost®AGD3 and TADG3 and provides additional product
related information.
1. General information
2. Content of a typical delivery
3. Recommended tools and accessories for the installation
4. Preparation of the installation
5. Installation
6. Controll of installation
7. Care and cleaning
8. Troubleshooting and problem solving
9. Spare parts
10. Position of serial numbers
Disclaimer
READ THIS DOCUMENT BEFORE USING THE PRODUCT. IMPROPER USE OF THE PRODUCTS CAN CAUSE DAMAGE TO EQUIPMENT OR
PROPERTY, SERIOUS PERSONAL INJURY, OR DEATH.
THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS DOCUMENT ARE SUBJECT TO CHANGE WITHOUT
NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS DOCUMENT ARE BELIEVED TO BE ACCURATE BUT ARE
PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR
APPLICATION OF ANY PRODUCTS.
THE LIMITED WARRANTY FOR THE PRODUCTS ARE SET FORTH IN THE TERMS OF SALES AND DELIVERY AND ARE INCORPORATED
HEREIN BY THIS REFERENCE. THIS MANUAL IS PROVIDED “AS IS” WITHOUT ANY REPRESENTATIONS OR WARRANTIES, EXPRESS OR
IMPLIED.
IN NO EVENT SHALL SCHOTT BE LIABLE FOR ANY ECONOMIC LOSS OR LOSS OF PROFIT, OR INDIRECT, SPECIAL, CONSEQUENTIAL, OR
INCIDENTAL DAMAGES OR LOSSES OR DAMAGES ARISING OUT OF IMPROPER USAGE OR INSTALLATION OR ADJUSTMENT, NEGLECT,
ACCIDENT OR FAILURE TO CLEAN AND MAINTAIN PRODUCT AS SET FORTH IN THE USER GUIDE AND/ OR TECHNICAL ADJUSTMENT
INSTRUCTIONS, EVEN IF SCHOTT HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
1. General
Basic product description
•An AGD3 and TAGD3 system typically consists of one frame and 2 doors
•Ergonomically-shaped aluminum or stainless steel handle for intuitive opening of doors
•Safe and smooth door closing movements due to gravity-closing mechanism
•Hold open function for safe and easy shelf filling
•Options:
• SCHOTT CONTURAN® (anti-reflective glass)
•Fluorescent T5 tube lighting
•LED lighting (many color temperatures)
•Price supports

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 3
Warnings
Handling of Schott Termofrost glass doors
Take care when handling the Schott Termofrost doors. Do not place the glass doors on the floor without protection. When
the door is placed on the floor, the gravity system on the bottom must not touch the ground to avoid the risk of
damaging it.
Protection of the cabinet during drilling / cutting processes
During drilling works that are done inside of the cabinet the goods (if present) must be protected to avoid metal spans
falling on them. Schott recommends the usage of a protective film that serves as a curtain between the working areas
and the inside of the cabinet.
Furthermore the magnetic gasket should be protected by using the blue protective foam, that can be clipped around
the bottom gasket. Without this protection the metal spans will get stuck to the magnetic gasket and get rusty in the humid
environment.
Electrical installation instructions
Before installation, maintenance or cleaning, always first switch off or disconnect the power and follow appropriate safety
procedures.
Installations and assembles must be carried out by a professional electrician in accordance with the applicable and
appropriate electrical codes and the instructions provided by SCHOTT.
2. Content of the delivery
Together with each SCHOTT Termofrost ®AGD3 and TAGD3 retrofit set the following componets are delivered
•Doors and frames
•Bottom and upper adapters
•L-console with screws, nuts and washers (delivered only for some fridges)
•Overview showing which frame and adapters is to be used for which line
•Accessories for the finishing on the sides: L-plates, plastic plates, tape
Optional
•Lights (T5 or LED)
•Price holders

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 4
3. Recommended tools and accessories for the installation
These parts are NOT part of the delivery
Name Illustration
Hexagon Wrench 4 mm
Measuring tape
Rivets Alu Ø4,8x10 (4 rivets per system)
Rivets Alu Ø4,8x25 (8 rivets per system)
Rivets Alu Ø3x10 (6 rivets per line)
Self drilling screws Ø4,8x30 (3 screws per system)
Self drilling screws Ø3,9x15 (3 screws per system)
Riveter (electrical if possible!)
Drilling machine
Water level with electronic display
Angle grinder
Metal saw
Classical tool box with hammer, cutter, file, etc.
Ladders (the height of the cabinets is approx. 2,20m)
Cleaning sponges and glass cleaner
Hoover for cleaning the cabinets (-> metal spans !)
Important Remark: Screws are not recommended by Schott but can be used in some particular cases!

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 5
Fixation of the upper adapter to the cabinet. Check the drawing
provided by Schott..
Rivets not provided.
Fixation of the frame to the adapters.
Rivets not provided.
Fixation of the upper adapter to the console of the cabinet.
Check
the drawing provided by Schott
Screws, nut and washer provided.
*Warning: Do
move the
cabinet
upwards with
care to avoid
breaking the
tubing at the
back of the
cabinet!
Check that the lower side of the cabinet is in correct horizontal
position
Use a water level tool to verify
Most of cabinets have feets which can be used to
adjust the level and inclination. Use tools like monkey
wrenches or universal lock pliers and control again
with water level.
Remove the upper cover In case night curtains are in place remove them. If it doesn't interfere with the
installation of the doors, disable the functionality by unplugging them.
3. Recommended accessories for the installation
X
X
XAlu Rivet
Ø4,8x10 Alu Rivet
Ø4,8x25
Alu Rivet
Ø4,8x10
Alu Rivet
Ø4,8x25
Alu Rivet
Ø4,8x10
Screw M6, nut
and washer
4. Installation | Preparing the cabinet

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 6
Important Remark: L-consoles are provided only for some cabinets. Check on the overview if they are in the delivery. If
not skip the below step.
Depending on the fridge it may be necessary to
drill a 7 mm hole in the upper console.
Fix the L-console to the
cabinet console with the
provided M6 screw.
There are different L-consoles for
different cabinets
Important Remark: Schott provides with all deliveries a sketch showing where the adapter is fixed to the cabinet !
Position the bottom adapters in level Distribute the gap between adapters and sidewalls
identically on both side
Fixing of the adapter from the front side using 3 alu rivets Ø4,8x25.
4. Installation | Preparing the cabinet
+1
-1
0
Tolerance +/- 1°
recommended*
==
M6 screw
L-console

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 7
5. Installation | Upper Adapter and frame
Fix the upper adapter to the
cabinet or to the L-console
Use the frame as a measurement
device for the correct height.
Turn the L-shape in a way that
the frame is leaning slightly
inside the cabinet (between 90
and 91°). At a system height of
1780 this corresponds to 5 - 10
mm.
Start with a first frame flush with the
lower adapter. The adapter has to be aligned with the front of the frame.
In case of fixation directly to the cabinet, drill and rivet 3 times for
an adapter of 1250 mm. Use 3 rivets Alu Ø4,8x10. In case of fixation to the L-console use screws and nuts M6
Fix the upper part of the frame to the adapter with 3
rivets in the existing holes previewed in the frame.
Use Alu Rivets Ø4,8x25 on the left and right and in the
middle an Alu Rivet Ø4,8x10.
Make sure that the adapter is in level to avoid deformation when
riveting. If this is not the case, use a plastic plate to bring it to
contact. Use for example if delivered the plastic plate 2000 x
100 x 2 mm and cut out the size that you need.
Install all frames of a line.
Fix only the upper part as described
on the previous page
Connect the vertical bars with the
tape, which is always on the right side
of a frame
Assure that the frames are properly
aligned

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 8
5. Installation | Doors of a line
Hang in the doors - The bottom of the frame does not need to be fixed at this
stage
Start with insert upper door hinge into the hinge plate bearing in top
Door (in open position) has to be in
90°towards frame
Unscrew the screw that is kept
in the frame, then turn the
gravity plate and put the door in
the foreseen hole
Put the screw and washer back
to secure the gravity system.
Use max. force of 6N.
Important : To assure the
installation put the foreseen
screw

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 9
5. Installation | Adjusting the doors by sliding the frame on the bottom adapter
It may be necessary to slide all lower profiles in one or in the other direction to be able to adjust the level of the doors.
If the sliding of the frames does not allow a perfect adjustement, make an average adjustment that can be refined later.
If the doors do not close themselves pull the frame slightly out.
Important remark: For a proper door closing the door must lean slightly inside the cabinet. Assure this during the
adjustment procedure.
If the doors are not aligned in the internal/external direction, push slightly one corner of the frame in and pull the other
corner out
Once the doors are adjusted and closing automatically via gravity,
fix the frame with 3 Alu rivets (Ø4,8x25) which are put through the
foreseen holes in the frame.
Close the bottom part with the delivered cover
once the rivets are in place
5–10mm at
a height of
1800mm

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 10
Schott provides different material to close the gap between the frames and the side walls. It can be different according
cabinet type and position of the side wall to the frame. The standard delivery consist of a PVC L-profiles (19x19x1mm)
and/or a PVC plates (2000 x 100 x 2 mm). For special cases and bigger gaps on the sides Schott provides specific and
adapted material and a separate drawing
In case of the supply of PVC L-profile and PVC plate:
1- Install the PVC plate flush with the front of the frame to hide the profile
and rivet it in the vertical bar of the frame.
2- Tape the L-profile in the angle between the PVC plate and the side wall
In case of the supply only PVC L-profile:
Tape the L-profile in the angle between the
PVC plate and the side wall
5. Installation | Fine adjusting of the doors
In order to adjust the doors finely, use the upper hinge plate by unscrewing the 2 screws and then moving the door
IMPORTANT NOTE FOR T.AGD3
First check that the distance between the doors on the hinge side is more than 16 mm. Then make sure that the glasses
do not touch each other during opening at around 45°of the two doors at the same time.
If the distance is less than 16 mm, don't open the doors at the risk of glasses touching each other and break,
please modify slightly the adjustment on the upper slider (see above)
Warning : minimum distance
between the doors is 16 mm
5. Installation | Closing the cabinet on the sides using the delivered material

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 11
Ensure that...
All cabinets are properly cleaned after the installation and no metal span can be found inside or outside the
cabinet
All glass doors have been cleaned with a suitable glass clear (e.g. Nano Cleaner from Schott)
Doors are closing automatically via the gravity system
Frames are properly aligned
Doors are adjusted properly in the frame and screws are tightened
Adapters are properly fixed to the cabinet and no movement can be found between adapters and cabinets
The adapters are properly fixed with the frames
The sides of the cabinets are properly closed with the delivered finishing materials (corners and plastic plates)
Distance between stop pin and hinge plate is min 3 mm to guarantee a proper door stop function
For T.AGD3: Open 2 doors which are next to each and assure, that they do not touch each other (see picture
below)
6. Control of installation

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 12
7. Care and cleaning
Glass surfaces
Surfaces may be cleaned with household glass cleaner and a sponge, tissue or paper towel. Cleaners containing alcohol
may be used but the alcohol content should be no greater than 30%-40%of the solution. Remove any oily contamination
with a grease cutting cleaner.
Door hinging
Greasing of the door hinging is not necessary. Clean dirt by wiping it away with a dry tissue.
Aluminum material
Clean the surface by wiping with a soft cloth.Using hard materials such as a metal scraper or a scrubbing brush will
damage the surface and cause corrosion.
The aluminum surface is treated with anti-corrosion anodic oxide coating. However, salt, acid, alkali or water containing
such substances will cause corrosion when coming into contact with the aluminum surface. Therefore, immediately wipe
away such substances.
Plastic and rubber parts and magnetic sealings
Clean the plastic / rubber surfaces with a soft tissue or towel, that was slightly moistened with water. Do avoid organic
solvents.
For Cleaning purposes do not use
•Razor blades or knives
•Cleaners which contain moisturizers, abrasives, strong acids, or caustic substances (e.g. Ajax, Scotch-Brite or
similar cleaners)
8. Troubleshooting and problem solving
General points
•Repairs and replacement must be conducted by professionals. Spare parts and guidance are available upon
request
•Opening the door wider than the door stop position will cause parts to distort. This may interfere with correct
opening/closing of the door or may result in system damages and causing injury
•During restocking, open the doors fully and load the goods, be careful not to scratch the glass
•Do not hang heavy items from the door or handle. Do not use the door as climbing aid. Also, do not stand or place
your foot on the lower parts of the system
•Do not modify the product
•Abnormal operation may result in injury, electric shock or fire.

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 13
Frame height in front openings changed due to installation
8. Troubleshooting and problem solving
Frame horizontals is bended apart.
Stop function can get lost and/or door scrapes to the
bottom horizontal and/or door door scrapes to the vertical
bar of the frame
outside inside
Height is bigger
than it should
Problem 3: door scrapes to the bottom horizontal
frame
Problem 1: door goes under the stop
shims
Problem 2: door scrapes to the vertical bar of the
frame because of the bending
Solution: reposition the lower and upper adapters. It is
possible to use shims to adjust the level.

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 14
Frame height in front openings changed due to installation
8. Troubleshooting and problem solving
Frame horizontals is pressed together.
Door is squeezed and can not close properly Reposition the lower and upper adapters. It is possible to use shims to adjust the level.
outside inside
Height is smaller
than it should
Solution: push the front of
the adpater down so that it
is in level and block the
poistion with a rivet
Solution: shim
Problem: door doesn't close

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 15
9.1 Spareparts for AGD3 door
Spare parts needed for repair or maintenance operations can be obtained quickly and easily. Please feel free to
contact SCHOTT Termofrost®, or your local dealer for a complete list of available spare parts.
9.2 Spareparts for Frame
KIT HINGEPLATE AGD3/TAGD3
COVER AGD3/TAGD3
P8355 PC-FR LOWER L=1188
P8355 PC-FR LOWER L=0594,5
GASKET AGD3/TAGD3
KIT P8360 GASKET L=1249
KIT P8360 GASKET L=0624,5
KIT AGD3 LOWER HINGE LEFT
KIT AGD3 LOWER HINGE RIGHT
KIT HANDLE ALUMINIUM AGD3/TAGD3
KIT DOOR AGD3/TAGD3 HINGE UPPER
KIT TAGD3 LOWER HINGE LEFT
KIT TAGD3 LOWER HINGE RIGHT
GASKET AGD3
P8358 SILICONSEAL HAND L=2000
TO BE CUTTED INTO DOOR HEIGHT
GASKET AGD3
P8359 SILICONSEAL HAND L=2000
TO BE CUTTED INTO DOOR HEIGHT

SCHOTT Termofrost ® SCHOTT Termofrost ®Page 16
10. Serial number and type for frame and doors
Door label with type (article number for door) and
Serialnumber (S/N) Frame label with type (article number for frame) and Serialnumber (No)
Place for serial number and type for frame
Place for serial number and type for door for AGD3
Place for serial number and type for door T.AGD3
On upper profile in left opening
On upper side of the door profile close
to hingeside.
On bottom side of the door close to
hinge side.