FPG IN 3B08 User manual

Dry Well
Bain-Marie Cabinets

Part No.16894 Rev. G March 2014 - 2 - 3000 Series Cabinets
Copyright © March 2014 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN 3B08/12/15 - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
3000 Series Cabinets................................................................................................................................. 8
Lighting....................................................................................................................................................... 8
Controls............................................................................................................................................................ 8
Light Switch ................................................................................................................................................ 8
Heating ....................................................................................................................................................... 8
Thermometer.............................................................................................................................................. 8
Preparation....................................................................................................................................................... 9
Power Supply ............................................................................................................................................. 9
Set the Temperature................................................................................................................................... 9
Fumes and Odours..................................................................................................................................... 9
Load Cabinet.............................................................................................................................................. 9
WARNING: Aluminium Foil ........................................................................................................................ 9
Close all Doors ........................................................................................................................................... 9
Turn on Lights............................................................................................................................................. 9
Door Opening............................................................................................................................................. 9
TROUBLE SHOOTING .....................................................................................................10
CLEANING........................................................................................................................11
Cautions ......................................................................................................................................................... 11
Power ....................................................................................................................................................... 11
Water........................................................................................................................................................ 11
Exterior ........................................................................................................................................................... 11
Metal Surfaces.......................................................................................................................................... 11
Glass ........................................................................................................................................................ 11
Sliding Doors............................................................................................................................................ 11
Interior............................................................................................................................................................. 12
Cabinet Well............................................................................................................................................. 12
Dishes & Air Grills..................................................................................................................................... 12

Part No.16894 Rev. G March 2014 - 4 - 3000 Series Cabinets
Routines ......................................................................................................................................................... 12
Schedules................................................................................................................................................. 12
Inspection ................................................................................................................................................. 12
Correction................................................................................................................................................. 12
INSTALLATION ................................................................................................................13
Regulations .................................................................................................................................................... 13
Compliance with Local Requirements...................................................................................................... 13
Setting Up....................................................................................................................................................... 13
Unpacking................................................................................................................................................. 13
Site Preparation........................................................................................................................................ 13
Cabinet Preparation.................................................................................................................................. 13
Grounding................................................................................................................................................. 13
Power Supply ........................................................................................................................................... 13
Isolation .................................................................................................................................................... 14
Location.......................................................................................................................................................... 14
Ventilation................................................................................................................................................. 14
Access...................................................................................................................................................... 14
Fumes and Odours................................................................................................................................... 14
Livery .............................................................................................................................................................. 15
Custom Inserts ......................................................................................................................................... 15
SERVICING.......................................................................................................................16
Control Gear................................................................................................................................................... 16
Location.................................................................................................................................................... 16
Lighting........................................................................................................................................................... 16
Caution ..................................................................................................................................................... 16
Illumination ............................................................................................................................................... 16
Test........................................................................................................................................................... 16
Heating............................................................................................................................................................ 17
Caution ..................................................................................................................................................... 17
Element Replacement.............................................................................................................................. 17
Temperature Probes................................................................................................................................. 17
Test........................................................................................................................................................... 17
Re-assemble ............................................................................................................................................ 17
Door Seals...................................................................................................................................................... 18
Seal Replacement.................................................................................................................................... 18
Sliding Doors............................................................................................................................................ 18
Mains Lead ..................................................................................................................................................... 18
Lead Replacement ................................................................................................................................... 18

IN 3B08/12/15 - 5 - © Future Products Group
SPECIFICATIONS.............................................................................................................19
Mechanical ..................................................................................................................................................... 19
Electrical......................................................................................................................................................... 19
Compliance .................................................................................................................................................... 20
Safety Aspects.......................................................................................................................................... 20
Performance Aspects............................................................................................................................... 20
Improvements ................................................................................................................................................ 20
Ongoing Development.............................................................................................................................. 20
ELECTRICAL WIRING DIAGRAMS .................................................................................21
Model: IN 3B08......................................................................................................................................... 21
Model: IN 3B12......................................................................................................................................... 21
Model: IN 3B15......................................................................................................................................... 22
SPARE PARTS .................................................................................................................23
Cabinet Serial Number............................................................................................................................. 23
MECHANICAL DRAWINGS..............................................................................................24
Dimensions .................................................................................................................................................... 24
IN-3B08 .................................................................................................................................................... 24
IN-3B12 .................................................................................................................................................... 25
IN-3B15 .................................................................................................................................................... 26
Cabinet Variants....................................................................................................................................... 26
Livery........................................................................................................................................................ 26
Bench Cut-outs.............................................................................................................................................. 27
In Bench Mounting.................................................................................................................................... 27
On Bench Mounting.................................................................................................................................. 27

Part No.16894 Rev. G March 2014 - 6 - 3000 Series Cabinets
INTRODUCTION
Welcome
BAIN-MARIE CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to install, operate and
look after your inline food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[e-mail].
Warranty
BAIN-MARIE CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN 3B08/12/15 - 7 - © Future Products Group
Warranty cont.
BAIN-MARIE CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
Breakage of glass or plastic components or the replacement of fluorescent
tubes or gaskets.
Failure to re-assemble the cabinet correctly after cleaning.
Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No.16894 Rev. G March 2014 - 8 - 3000 Series Cabinets
OPERATION
Cabinet Layout
BAIN-MARIE CABINETS - OPERATION
3000 Series
Cabinets
The 3000 Series Dry Well
Bain-marie cabinet has a
fixed glass front and sliding
glass rear doors.
There are no internal
shelves, but food dishes are
provided in the base.
The cabinet lighting and
temperature controls are on
the back of the cabinet.
The 3000 Series also
includes Ambient, Heated
and Refrigerated models.
Lighting
Internal lighting is provided by halogen heat lamps, mounted on the ceiling of
the cabinet.
Controls
BAIN-MARIE CABINETS - OPERATION
Light Switch
The control panel is located at
the top of the cabinet back.
Rotate the light switch to turn on
the heat lamps.
Heating
Set the desired temperature
with the thermostat control
knob. Turn it to the off mark
when heating is not required.
Thermometer
A thermometer indicates the
internal temperature of the
cabinet.

IN 3B08/12/15 - 9 - © Future Products Group
Preparation
BAIN-MARIE CABINETS - OPERATION
Power Supply
Ensure that power is connected to the cabinet.
Set the
Temperature
Set the thermostat to the desired temperature, 75 degrees Celsius is the
recommended setting to maintain food temperature within food safety
guidelines.
NOTE Setting the dial to a higher temperature than required will not speed up
the heating process. Set it to the desired temperature.
Fumes and
Odours
Before use, operate the cabinet for 4 hours to remove any fumes or odours,
which may be present. This will avoid possible tainting of food.
Load Cabinet
Load the cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product
above 65C.
It is not an oven, so do NOT place cold products in the cabinet.
WARNING:
Aluminium Foil
Do NOT place aluminium foil over the slots between
the base dishes. This will disrupt the convection
circulation of air, and cause uneven heating.
Blockage of air vents may cause severe
overheating of the cabinet base.
Close all Doors
It is important to keep all cabinet doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.
Turn on Lights
When ready for service, turn on the cabinet lights.
Door Opening
The cabinet is designed to maintain food at a temperature above 65C. The
heating system is designed to maintain this temperature with the doors being
opened and closed up to sixty times per hour.
If the doors are left open for an extended period the temperature will fall. Once
the doors are closed the temperature will take some time to rise to the normal
operating level. The longer the doors are open the longer the time to restore
normal operating temperature.

Part No.16894 Rev. G March 2014 - 10 - 3000 Series Cabinets
TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
Doors are not sliding smoothly
Door not in track
Install door correctly in track
Debris in track
Clean door tracks (see cleaning)
Lack of lubricant
Apply food grade lubricant to
door track
Cabinet does not operate/start
The mains isolating switch on
the wall, circuit breaker or
fuses are off at the power
board
Turn isolating switch circuit
breaker or fuses on
The thermostat is in the OFF
position
Turn control knob to desired
temperature
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Cabinet does not reach
temperature
One or more doors is open
Close doors and re-test
temperature after thirty
minutes
Thermostat setting disturbed
Re-set thermostat and re-test
after thirty minutes
Thermostat is faulty
Have thermostat replaced
An element is blown
Have the element replaced
Cabinet lights not working
The light switch is OFF
Turn light switch ON
Halogen lamp has failed
Replace lamp
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified Service
Personnel.

IN 3B08/12/15 - 11 - © Future Products Group
CLEANING
Cautions
BAIN-MARIE CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
BAIN-MARIE CABINETS - CLEANING
Metal Surfaces
Stainless steel or aluminium surfaces should be cleaned with hot soapy water or
a good quality metal cleaning compound. DO NOT clean surfaces with abrasive
pads or cleaners (e.g. Scotchbrite pads or Jif), as paint, stainless steel and
aluminium surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT use abrasive pads or cleaners, because they will damage the surface
of the glass.
Sliding Doors
Sliding glass doors are located by plastic guides at the
top and bottom.
The doors can be removed for cleaning by sliding the
door to central position, placing hands either side of the
door, lifting it up and then swinging it out at the bottom.
When replacing doors, make sure that they are located
in the correct slots, top and bottom. The left door should
be in the inner slots, and the right door in the outer slots.
Sliding door tracks should be vacuumed out regularly to
keep doors sliding freely.
Continued on next page

Part No.16894 Rev. G March 2014 - 12 - 3000 Series Cabinets
Interior
BAIN-MARIE CABINETS - CLEANING
Cabinet Well
To clean the hot cabinet well,
first lift out the dishes and
dividers and then sweep out or
vacuum away loose debris.
This cabinet is a dry well unit, so
the well is not waterproof. Do
NOT pour water into the well as it
will leak out and damage
insulation and electrical wiring.
Dishes & Air
Grills
Stainless steel dishes and grills should be cleaned with hot soapy water. Do not use
abrasive pads or cleaners (e.g. Scotchbrite pads or Jif), as these may damage surfaces.
Routines
BAIN-MARIE CABINETS - CLEANING
Schedules
To maintain optimum performance, cleaning schedules must be regular and
thorough.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.

IN 3B08/12/15 - 13 - © Future Products Group
INSTALLATION
Regulations
BAIN-MARIE CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your inline food cabinet is installed correctly and that the
operation is correct before use. Installation must comply with local electrical,
health & safety and hygiene requirements.
Setting Up
BAIN-MARIE CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
The cabinet is supplied fully assembled, but the food dishes and supports may
be packed separately.
Site
Preparation
Ensure the cabinet location and any bench cut outs are made to the precise
measurements shown in the Mechanical Drawings. Position the cabinet in its
allocated working position. Use a spirit level to ensure the cabinet is level from
side to side and front to back. (If this is not carried out, uneven temperature
distribution could occur).
Cabinet
Preparation
Remove all tapes, ties and packers, used to prevent movement during transit.
Lift out the food dishes, grills and divider bars, to gain access to the cabinet
well.
Check that all plastic film protection has been removed from surfaces; otherwise
it will melt when the cabinet heats up.
Grounding
WARNING: THIS APPLIANCE MUST BE GROUNDED TO EARTH
The grounding lead, in the mains cable, must always be connected to ground.
A binding post is also provided adjacent to the control gear chassis, to allow the
cabinet to be bonded to a surge grounding conductor or to adjacent equipment,
should this be required.
Power Supply
Before connecting to the power supply, check that the local supply is correct to
that shown on the rating plate, located on the rear of the cabinet.
Continued on next page

Part No.16894 Rev. G March 2014 - 14 - 3000 Series Cabinets
Setting Up cont.
BAIN-MARIE CABINETS -INSTALLATION
Isolation
If the cabinet is not connected by a plug and socket, but is hard wired to the
mains supply, a means of isolation must be provided.
If a plug and socket are used, they should still be accessible after the cabinet is
installed.
Location
BAIN-MARIE CABINETS - INSTALLATION
Ventilation
The heated cabinet is designed to meet the
HACCP specification with free room air
circulation.
Do not obstruct the vents in the rear top panel.
Access
Access to the back of the cabinet is required for loading, cleaning and operation
of the control panel.
Fumes and
Odours
Before use, operate the cabinet for 4 hours at 90°C, to remove any fumes or
odours, which may be present. Open the doors periodically during this period,
to allow a change of air. This will avoid possible tainting of food.

IN 3B08/12/15 - 15 - © Future Products Group
Livery
BAIN-MARIE CABINETS - INSTALLATION
Custom Inserts
The captive strips, above and below the front doors, can be removed and
replaced with coloured or printed strips of decorative laminate, if desired.
The cabinet top must be unscrewed, to allow the upper strip to be changed.
The lower
strip is held
captive by the
cabinet ends,
and has to be
bowed for
removal and
insertion.
Insert the upper edge into the narrow groove, closest to the curved surface, bow
the strip to insert the end into the lower groove, then, use your thumbs to work
the rest of the strip into place.
If the strip is hard to bend, a length of wooden dowel can be placed underneath
to aid bowing. The dowel should be progressively withdrawn as the strip is
inserted.
Note: Most metals are too rigid for insertion in this position.
Maximum strip thickness is 0.75mm. See Mechanical Drawings for dimensions.

Part No.16894 Rev. G March 2014 - 16 - 3000 Series Cabinets
SERVICING
Control Gear
BAIN-MARIE CABINETS - SERVICING
Location
The electrical control gear is located in
the top of the cabinet. Remove six
screws to remove the top plate.
The chassis has a light switch, a
thermostat, a thermometer and a
protective fuse.
The incoming mains cable is
terminated on a connecting block.
Lighting
BAIN-MARIE CABINETS - SERVICING
Caution
Do not service lights without isolating the cabinet from the mains supply.
Illumination
Illumination is provided by halogen lamp fittings,
mounted in the top of the cabinet.
These lamps provide both light and a degree of
heating.
Blown lamps can be replaced after opening the fitting.
Be sure to use the same wattage rating lamp.
The ceramic end connectors are also available as
spares, should they become faulty.
Test
Turn the power on and test lighting operation. If normal operation cannot be
restored, by replacing the lamp, call an electrician.

IN 3B08/12/15 - 17 - © Future Products Group
Heating
BAIN-MARIE CABINETS - SERVICING
Caution
DO NOT attempt to replace heating elements without isolating the cabinet
at the supply switch or by unplugging it from the mains supply.
Element
Replacement
CAUTION:
This must only
be carried out by
a qualified
service person.
Remove all food dishes and dividers
from inside the cabinet, to reveal the
heating elements.
To access the element terminals,
remove the screws securing the element
to the rear bulkhead. Unclip the element
from its support brackets and withdraw it
to reveal the connections.
Disconnect the old element, connect the replacement, taking care to replace
and refit any insulation material. Position the new element against the
bulkhead, clip it into the support brackets and replace the two fixing screws.
Temperature
Probes
The temperature probes for the thermostat and the
thermometer are located at the top of the cabinet.
Test
Turn the power on and test the heater operation. If normal operation cannot be
restored, by replacing the element, other circuit components will have to be
checked, see Fault Finding.
Re-assemble
If the heater is now working, re-assemble the food dishes and dividers inside
the cabinet.

Part No.16894 Rev. G March 2014 - 18 - 3000 Series Cabinets
Door Seals
BAIN-MARIE CABINETS - SERVICING
Seal
Replacement
The doors should be removed to allow the old seals to be removed and the new
ones fitted. See the Cleaning section for details.
Sliding Doors
Each sliding door has a seal between the door and the cabinet end panel. The
seal slides into a groove in the door extrusion, and can be withdrawn and
replaced, if damaged.
A centre seal is fitted
between the inner and
outer doors. The Qlon
seal is located in a slot
in the aluminium
extrusion, and can be
replaced if damaged.
Mains Lead
BAIN-MARIE CABINETS - SERVICING
Lead
Replacement
If damaged, the mains lead must ONLY be replaced by a qualified service
person.

IN 3B08/12/15 - 19 - © Future Products Group
SPECIFICATIONS
Mechanical
BAIN-MARIE CABINETS - SPECIFICATIONS
CABINET MODEL
IN 3B08
IN 3B12
IN 3B15
Height
761 mm
761 mm
761 mm
Width
803 mm
1203 mm
1503 mm
Depth
663 mm
663 mm
663 mm
Dry Weight
45 kg
60 kg
75 kg
Cabinet Well Material
Stainless steel
Stainless steel
Stainless steel
Cabinet Colour
Grey, stainless steel and
natural anodised aluminium.
Grey, stainless steel and
natural anodised aluminium.
Grey, stainless steel and
natural anodised aluminium.
Top Heat Lamps
Standard
Standard
Standard
Glass Type
Toughened
Toughened
Toughened
Glass (front/back)
Single glazed
Single glazed
Single glazed
Glass (ends)
Double glazed
Double glazed
Double glazed
Front Doors
Fixed
Fixed
Fixed
Display Area
0.3m2
0.45m2
0.6m2
Climatic Class & IP
All cabinets are suitable for class N climates and have an IP 22 rating
Electrical
BAIN-MARIE CABINETS - SPECIFICATIONS
CABINET MODEL
IN 3B08
IN 3B12
IN 3B15
Voltage
230 - 240 V 50 Hz 1
230 - 240 V 50 Hz 1
230 - 240 V 50 Hz 1
Power
1.1 kW
1.8 kW
2.0 kW
Current
4.8 A
7.5 A
8.7 A
Connection
3 pin plug, 10 A lead
3 pin plug, 10 A lead
10 A lead
HACCP Temp. Range
65- 80C
65- 80C
65- 80C
Max. Temp. Range
30- 110C
30- 110C
30- 110C
Heat Lamps
2 x 100W
Linear Halogen
2 x 100W
Linear Halogen
3 x 100W
Linear Halogen

Part No.16894 Rev. G March 2014 - 20 - 3000 Series Cabinets
Compliance
BAIN-MARIE CABINETS - SPECIFICATIONS
Safety Aspects
This cabinet has been designed to comply with the relevant requirements of the
following specifications:
AS/NZS 3100 : General Requirements for Electrical Equipment
IEC 335: Heated Food Cabinets
AS/NZS 3820 : Essential Safety Requirements
AS/NZS 4417 : Marking of Electrical Products
Performance
Aspects
The cabinet is HACCP compliant, with the following performance:
Cabinet Operating Temperature
Test Conditions
>65°C
23°C Ambient with 60% RH
Improvements
BAIN-MARIE CABINETS - SPECIFICATIONS
Ongoing
Development
FPG reserves the right to change specifications and construction, as part of
ongoing product improvement.