Sea-Dog Deluxe ASA Halogen Spot/Flood Light Installation instructions

Installation & Operation Instructions
Deluxe ASA Halogen Spot/Flood Light
405610-3
To avoid the risk of accidents or
damage to this product, it is essential
to read these instructions thoroughly SDG Edition
before this product is installed and used. June 2017

1
Contents
Product Features...................................................................................................... 2
Specifications ........................................................................................................... 2
Installation................................................................................................................. 2
Spot Light Installation…………………………………………………………………. 2
Electrical Wiring ................................................................................................. 4
Mounted Remote Control Installation ................................................................. 5
Operation................................................................................................................... 6
Remote Control……………………………………………………………..………..…6
Caution...................................................................................................................... 6
Maintenance.............................................................................................................. 7
Replacing or Adding Remote Controls.....................................................................8
Troubleshooting ....................................................................................................... 9
Limited Warranty .................................................................................................... 10

2
Product Features
Certified in compliance with IEC 60598-2-5:1998 (safety), EN 55015 + EN 61547 (CE), EN
301 489-1/-3 + EN 300 440-2 (RF), FCC Part 15B/15C (FCC), EN 60945 (marine), IP67
Halogen bulb with spot and flood light modes
352° horizontal rotation, 50° vertical range
Multiple wireless remotes can be used (additional units sold separately)
Digital remote control signal reliable and resistant to interference
Completely sealed and waterproof with an IP rating of 67
12 Volts DC
Specifications
Material
Plastic (ASA) body, glass front cover
Styling
6” round
Light Source
Halogen H4 light bulb (100/90 Watts)
Light Coverage
0.25 Lux @ 2500 ft./ 775 m
Light Strength
2500 lumens, 165,000 candlepower
Light Mode
Spot and flood light by Halogen H4 light bulb
Rotation
352° horizontal, 50° vertical with jam protection
Power Supply
12 VDC
Size L x W x H
7-7/8” x 8-3/8” x 10” 220 x 170 x 250 (mm)
Weight
4.40 lbs./2 kg
Current Draw
Spot light draws 8.3A, flood light draws 7.5A,
Controls Available Separately
The spotlight comes with a 12V powered wireless remote, and a battery powered
wireless remote is available which is sold separately, part number 405681-1.
Please see our web-site at www.sea-dog.com for more details.
Installation
Tools Needed for Installation
Electric drill
1/2” (12.7mm) drill bit
Phillips head screw driver
Crimping/cutting tool

3
User Supplied Items
Four (4) ¼” (6mm) screws or four (4) ¼” bolts with nuts
10A fuse and fuse holder
Two (2) #8 self-tapping screws
Four (2) 18 –20 gauge butt connectors
Spot Light Installation
1. The spot light should be installed on flat, level, non-metal surface.
NOTE: If the spotlight is installed on a metallic surface, there must be at least 1-1/4” clearance
between the spotlight and the metal surface in order to allow the operation of the wireless remote
(either version). See drawing #1 on page 4.
2. Use the foam gasket to mark the spotlight mounting holes and wiring access hole (1/2”/12.70mm).
It is recommended that the hole pattern area be covered in masking or painter’s tape to prevent
spider cracking when drilling the mounting holes and the wiring access hole. See drawing #2 on
page 4.
3. Route the power wires through the wiring access hole in the gasket and deck (or flat surface).
4. Ensure that the foam gasket is properly placed and sealed then fasten the spotlight to the surface
using the user supplied four (4) ¼” (6mm) self-tapping screws, or the four ¼” bolts and nuts.

4
！REMEMBER: Do not mount directly onto a metal surface or the remote control will not work.
！REMEMBER: Provide at least 1-1/4” (32mm) clearance underneath the mounting surface to allow
adequate reception of the remote control signal. Remote control may not work if clearance is
insufficient.
！REMEMBER: Install the foam gasket and ensure proper sealing.
Electrical Wiring
1. Provide DC 12 Volt input power for the spotlight.
2. Protect input power positive (+) terminal with 10 A fuse or circuit breaker.
3. Use 12-gauge power cable for wiring distance not more than 30 ft. (9 m), and use 10-gauge power
cable for longer wiring distance.
！Use the correct 12V power source - wrong voltage will damage product and may cause safety
hazard.

5
Mounted Remote Control Installation
1. The mounted remote control should be installed on flat surface in a dry or protected location.
2. Drill the wiring access hole 1/2”or 12.7mm in diameter.
3. Remove the front bezel then route the power wires through wiring access hole.
4. Secure mounted remote control by two (2) M4 self-tapping screws and replace the front bezel.
！Provide water and weather protection for the location where the 12V wireless control panel is
installed.

6
Remote Control Bracket Installation (wireless remote sold separately)
1. Take off mounting plate from the back of bracket. secure mounting plate on selected location with
the two (2) self-tapping screws that come with the product. Fit bracket to mounting plate as shown.
！Use correct product for your power source (DC 12 Volt). Use of the wrong voltage will damage
product and may cause safety hazard.
Operation
12V Powered Wireless Remote Control (supplied with this spotlight)
1. Press arrow key to control rotation of the spot light.
2. Change light beam coverage by spot/flood switch (see picture below).
3. The operation is the same for the wireless (battery operated) remote control sold separately.
12V Powered Wireless Remote
Supplied with the Spotlight
Battery Powered Wireless
Remote - Sold separately

7
Caution
！Continuous operation for more than two (2) hours should be avoided. Longer continuous operation
time may cause the light bulb to burn out too quickly.
！DO NOT try to operate the product beyond angular range as it will damage the product.
！DO NOT press or hit the glass front cover.
！DO NOT look directly into the spot light while the product is in operation.
！DO NOT cover the light with any material, otherwise accidental activation of the product may result
in a fire.
Maintenance
General care …
1. Use diluted neutral cleanser for general cleaning.
！Do not use other chemicals or abrasives.
2. No need to provide additional lubrication.
How to replace the battery for battery operated wireless remote control (sold
separately) …
1. Remove remote control from bracket.
2. Loosen the two (2) screws from back cover of remote control.
3. Carefully dissemble remote control, see details in picture below.
4. Replace the used 12V / A23 battery with new one.
5. Push any button to check if the LED indicator illuminate.

8
How to replace or add remote controls …
Locate serial number in one of the following locations:
1. In case of remote control missing, user can remove the four (4) screws and take off glass front
cover to obtain serial number shown on the label placed inside housing, see picture below. Note
the last digit of the serial number P2XXXXXXXX (X=0~9) then notify dealer.
2. User can also loosen the two (2) screws from back cover of the remote control to obtain serial
number shown on label R2XXXXXXXX (X=0~9). Note the last digit of serial number then notify
dealer.
Which are replaceable parts …
1. Halogen light bulb H4 100/90 Watts
2. Controls:12V Powered Remote Part #405691-1
Battery Operated Wireless Remote Part # 405681-1.
3. Main PC board
4. Lower motor
5. Upper motor

9
Troubleshooting
What to do if …
… the spot light does not respond to remote control.
Press and hold button for 2 seconds.
Move to a location that is less than 15M away.
Move to a location that has no obstructing structure between remote control and spot light.
Replace battery for remote control.
Check whether the last digits of serial numbers inside light housing and inside remote control are
identical.
… the light cannot be turned on.
Secure light bulb.
Replace light bulb if necessary.
Check if the 12V powered surface mount wireless remote’s power connection is in good condition
(spotlight control supplied with the spotlight).
Check if the wireless remote’s battery is in good condition (battery operated wireless remote
model sold separately).
… the spot mode or flood mode does not function.
Secure and replace light bulb.
… the spot light does not respond to any control.
Check voltage of inboard battery.
Check the fuse or circuit breaker that protects spot light and joystick control panel.
Carefully uninstall the spot light. Examine all the electrical connections.
Check if the 12V powered surface mount wireless remote’s power connection is in good condition
(spotlight control supplied with the spotlight).
Check if the wireless remote’s battery is in good condition (battery operated wireless remote
model sold separately).
！Do NOT replace a blown fuse until the cause of spot light malfunction is identified and resolved.
！DO NOT replace a blown fuse with a fuse that takes higher current.
… the spot light halt during operation.
Return spot light and control to dealer for further inspection.
… the spot light cannot rotate in certain direction.
Carefully uninstall the spot light and examine all the electrical connections.
Replace control panel.
… the brightness of the light significantly decayed.
Replace light bulb.
For other problems, and when problem is not solved with the above tips …
Contact Sea-Dog technical service at [e-mail]. Include a description of the problem,
user contact information, and proof of purchase if requesting warranty service.
Installation work and repairs to electrical components of this product must only
be carried out by a suitably qualified and competent person in accordance
with current local and national safety regulations. Repairs and other work
by unqualified persons could be dangerous. The manufacturer cannot be
held liable for unauthorized work.

10
Limited Warranty
For five (5) years from the date of original purchase, Sea-Dog will, at its discretion, repair or replace for
the original consumer, free of charge, any parts found defective in material or workmanship. All
transportation charges under this warranty must be borne by the consumer.
Proof of purchase is required: Acomputerized register receipt is required. Hand-written receipts are
not accepted for warranty proof of purchase. In the absence of a receipt, warranty period will be
calculated from date of manufacture printed or stamped on the product.
There is no other expressed warranty. Implied warranties, including those of merchantability and
fitness for a particular purpose, are limited to one (1) year from the date of purchase. This is the
exclusive remedy and consequential damages are excluded where permitted by law.
This warranty does not apply if the product has been damaged by accident or misuse, or as a result of
service or modification performed by an unauthorized factory. Except as otherwise expressly stated in
the previous paragraph, the company makes no representation or warranty of any kind, express or
implied, as to merchantability, fitness for a particular purpose, or any other matter with respect to this
product. The company shall not be liable for any consequential loss to life safety and property if it’s
due to user’s failure in following this manual to install and use the product.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.

11
P.O. Box 479
Everett, WA 98206
[phone]
[e-mail]
All rights reserved / SDG May 2017