SEA COMPACT 400 User manual

Sistemi elettronici
di Aperture Porte e Cancelli
FITTING AND CONNECTION INSTRUCTIONS
ENGLISH
The Compact 400/800 consists of a hydraulic pump and a
hydraulic jack, both of which coupled in a supporting box
treated with cataphoresis.
The pump unit casing, which is used as an oil tank, contains the
electric motor, fluid pump, distributor and hydraulic oil.
It is also provided with an adjustable slowing-down device in
the two stop phases of the leaf .
The wheeling unit is composed by a double piston connected to
a rack which engages with the pinion of the leaf dragging shaft.
Gates up to 2 meters long can be securely locked using the
operators internal hydraulic locking system, thus ensuring
perfect keeping in closing and in opening.
For gate in excess of stated value: A hydraulic non locking
operator should be used in conjunction with a separate electrical
locking device to ensure keeping in closing.
For rotation angles not included between 90°-100 and 130°-
140° respectively, slowing down is either in closing or in
opening.
In case of power failure: The operator's internal hydraulic locking
can be released using a special key and the gate used manually.
(versions with slow-down only)
1Release Cover
2 Release Extention
3 Braking regulation screw
(where provided)
4 Exit hole for electric cables
5 By-pass regulation
Compact 400 Compact 800
230 V (±5%) 50/60 Hz
220 W
1,1 A
1400 rpm
45
50 bar
40 bar
-20°C +55°C
130°C
56 da Nm
12,5uF
13 Kg 13,8 Kg
IP55
400 Kg 800 Kg
Versions with slow-down
REV 02 - 09/2005
6Filling oil Cap
7 Oil level indicator
8Water draining hole
9Draining screw
10 Screw for braking regulation stop
MAIN PARTS NOMENCLATURE
1. GATE ARRANGEMENT
You must do some checks on the gate to see if fitting a
COMPACT system is possible:
A. (Make sure that) the fixed and moving parts of the gate are
strong and non-deformable;
B. the weight of each gate leaf must not exceed 400 Kg
(Compact 400), 800 Kg (Compact 800) ;
C. the hinges and general structure must be in good condition
and the gate must move smoothly throughout its travel;
E. as the limit switches are not provided within the actuator, it is
necessary to install mechanical limit switches stops to be fixed to
the ground in closing and in opening (Fig. 3).
D. the upper hinge alone is sufficient to install the unit; those
which are unnecessary can be eliminated (the lower and that in
the middle if exists);
DIMENSIONS (mm)
cod. 67410085
TECHNICAL DATA
Power supply
Motor Power
Absorbed current
Motor rotation speed
Cycles hour (with a 20°C temperature)
Max Pressure of the 0.50 lt pump in use
Max Pressure of the 0,75 lt pump in use
Operating temperature
Thermal protection intervention
Max torque
Starting capacitor
Weight
Protection class
Maximum weight of the gate
Braking regulation
11
22
33
44
55
66
77
88
99
1010
33
218
209
50
395 - 4 0*
4
2 meters
COMPACT
400
AC
4 meters
800 Kg
400 Kg
Max leaf weight Max leaf width
Underground hydraulic operators
GRAPHIC FOR THE USE OF COMPACT 400
AND COMPACT 800 OPERATORS
COMPACT
400
AC
COMPACT 400 SB
(With electric lock)
COMPACT
400
SB (w.e.l.)
COMPACT
800 AC
COMPACT 800
AC
COMPACT 800 SB
(With electric lock)
COMPACT 800
SB
(With electric lock)
Fig. 1 * 180° version
Fig. 2
13/32
COMPACT 400 (with and without slowdown)
COMPACT 800 (with and without slowdown)

Sistemi elettronici
di Aperture Porte e Cancelli
Fig. 7
2.2. Inside the excavated pit you have to plan:
-rain water drainage;
-a water waste pipe in flexible plastic of about 40 mm of
diameter to put inside the provided hole of the box before it is
concreted (Fig. 5). It must be brought until the drain of the
sewer line;
-a sheath for the passage of electrical cables of about 20 mm
of diameter which must be brought to the proximity of the
electric connection box (Fig. 5).
Fig. 6
2. CARRYING BOX INSTALLATION
2.1. The hole which contains the carrying box must have the
approximate dimensions mentioned in Fig. 4.
For a correct placing, it is obbligatory to follow closely the quote
of 60 mm which corresponds to the minimum distance of the
rotation axis from the pillar.
Fig. 4
600 - 640*
450
220
* Compact 400 180°/Compact 800 180° box versions
dimensions (mm)
Fig. 3
Limit switch stop
in opening
Limit switch stop
in closing
2.3. Before concreting the carrying box, use a level to make it
perfectly horizontal to the ground (Fig. 6) and perpendicular to
the axis of the gate (Fig. 7).
The axis of the upper hinge of the gate must correspond exactly
to the axis of the carrying box shaft.
Follow the distance of 50 mm closely between the carrying box
cover and the base of the gate (Fig. 2) remembering that the U-
shaped iron will be inserted on it (see the paragraph 3).
Fig. 5
Sheath for electric
cables passage
Flexible pipe
for water draining
Electric
connection box
2.4. Put the jointed splined shaft into the upper hole of the
carrying box and fix it with the provided screw (Fig. 8)
Fig. 8
REV 02 - 09/2005cod. 67410085 14/32

Sistemi elettronici
di Aperture Porte e Cancelli
3. LEAFASSEMBLING
Before installing the gate make sure that the concrete has
hardened into the foundation hole.
3.1. Assemble the gate shoe which consists of a U-shaped iron
piece with a length of about 250 mm, which has an inside part like
the thickness of the leaf.
3.2. Place the bush on the U-shaped iron referring to the rotation
axis of the leaf hinge (Fig. 9);
Fig. 9
u-shaped iron
leaf rotation axis
bush
leaf
3.3. solder the bush carefully to the iron to closely follow the
perpendicularity with the rotation axis (Fig. 10)
NOTICE: The soldering waste must not fall on the operator, try to
protect it or solder away from it.
Fig. 10
Fig. 11
3.4. close off one end of the U-shaped by welding from the
post\pier side a suitable piece of plate.
3.5. Liberally grease the splined pinion on the box.
3.6. Put the U-shaped iron into the shaft of the carrying box.
3.7. Place the gate leaves on the U-shaped iron (Fig. 11) and
connect them to the hinges in the upper part.
It is important not to weld the gate leaf directly to the shoe.
3.8. Be careful not to place the leaf outside the axis (Fig. 12 and
13), but make sure the shaft corresponds to the hinge rotation
axis remembering that the minimum distance from the pillar is 60
mm (Fig. 14).
Fig. 12
Fig. 13
Fig. 14
REV 02 - 09/2005cod. 67410085 15/32
60 mm min.

Sistemi elettronici
di Aperture Porte e Cancelli
5. RELEASE SYSTEM
5.1. To release act as follows:
- Use the supplied key top surface to open the release cap which
protects the extention previously installed (Fig. 19)
- Put the key into the release extention and turn the handle of
about 180° anti-clockwise (Fig. 20)
- Take the key off and close the hole with the release cap.
5.2. To stop again act as follows:
- Use the supplied key top surface to open the release cap
- Put the key into the release extention and turn the handle
clockwise until it stops.
- Take the key off and close the hole with the release cap.
Fig. 19
Fig. 20
4.2. It is important to identify the right operator and the left
operator, in any case the release system must be always placed
inside the place of residence.
Make reference to Fig. 16.
inside part
outside part
release release
Fig. 17
4.3. Put the operator inside the carrying box by hand (Fig. 17)
and couple the pinion of the operator with the pinion of the box
using the jointed splined bush (Fig. 18).
Fig. 16
4. INSTALLATION OF THE OPERATOR
4.1. Before putting the operator into the carrying box, install the
release extention (Fig. 15).
Release
extention
Fig. 15
4.4. Carry out the electrical connections to the control unit as
described in the instructions supplied with SEAcontrol unit.
After ending all the operations in the installation of the above
mentioned carrying box, of the gate and the operator, try to do
some moves slowly by hand verifying that there are not irregular
frictions and that the movement is uniform for the whole range.
Notice: to do this last operation, release the operator as
described in the next paragraph.
Fig. 18
jointed
splined
bush
REV 02 - 09/2005cod. 67410085 16/32

Sistemi elettronici
di Aperture Porte e Cancelli
8. CABLE LAYOUT (Fig. 23)
9. RISK EXAMINATION
The points pointed by arrows in Fig. 24 are potentially
dangerous. The installer must take a thorough risk examination
to prevent crushing, conveying, cutting, grappling, trapping so
as to guarantee a safe installation for people, things and animals
(
).
Re. Laws in force in the country where installation has been
made.
Fig. 24
7. BRAKING REGULATION (where present)
7.1. It is possible to regulate the leaf slowdown in opening and in
closing, through the braking adjusting screw (Fig. 22).
7.2. To regulate slowdown operate as follow:
- Loosen the blocking screw of braking regulation
- Act on the adjusting screw clockwise to have a higher braking
and a speed decrease;
- Act on the adjusting screw anti-clockwise to have a lower
braking and a speed increase;
- After the regulation fix the blocking screw of braking
regulation.
For rotation angles not included between 90°-100 and 130°-
140° respectively, slowing down is either in closing or in
opening.
Braking regulation screw
Opening/closing
Fig. 22
Blocking screw for
braking regulation
1) Warning notice
2) Compact operator
3) Left photocell
4) Right photocell
8) Electronic control unit
9) Receiver
10) 16A-30mA differential switch
11) Electric lock (SB version only)
5) Key switch
6) Antenna
7) Flashing warning lamp
Fig. 23
5
4X1,
4X1,5
21
5
X,
X,
315
2X1,5
35
X1,
X1 5
3 ,
X1
1 ,5
2,
X
1
5
x5
1RG8
1
2
3
4
2
5
67
8
9
10
11
NOTICE
As for misunderstandings that may arise refer to your area distributor or call
our help desk. These instructions are part of the device and must be kept in
a well known place. The installer shall follow the provided instructions
thoroughly. SEA products must only be used to automate doors, gates and
wings. Any initiative taken without SEA Srl explicit authorization will
preserve the manufacturer from whatsoever responsibility. The installer
shall provide warning notices on not assessable further risks. SEA s.r.l. in
its relentless aim to improve the products, is allowed to make whatsoever
adjustment without giving notice. This doesn’t oblige Sea to up-grade the
past production. SEA s.r.l can not be deemed responsible for any damage
or accident caused by product breaking, being damages or accidents due
to a failure to comply with the instructions herein. The guarantee will be
void and the manufacturer responsibility (according to Machine Law) will
be nullified if SEA Srl original spare parts are not being used.
This is a
quotation from the GENERAL DIRECTIONS that the installer must read
carefully before installing. Packaging materials such as plastic bags, foam
polystyrene, nails etc must be kept out of children’s reach as dangers may
arise.
The electrical installation shall be carried out by a professional technician
who will release documentation as requested by the laws in force.
6. REGULATION OF THE PUSHING FORCE
The pushing force or anti-crushing force must be valued by hand
or better with a dynamometer and in both the ways of rotation.
To regulate such force act as follow:
act on the by-pass valves with the provided key clockwise to
increase the force, anti-clockwise to decrease it (Fig. 21).
The adjustment is carried out
with the gate moving and will
not change the speed of the
leaf.
Notice: The maximum
regulation is of 15Kgf
following the UNI EN 12453
law.
The motor run time is the last
adjustment to make. It
should be set 2 to 4 seconds
higher than it takes to the
gate to reach its stop. (this
last regulation must be done
on the electronic control
unit).
Fig. 21
REV 02 - 09/2005cod. 67410085 17/32

Sistemi elettronici
di Aperture Porte e Cancelli
DECLARATION OF CONFORMITY
SEAdeclares under its responsibility that the products
Compact 400, Compact 800
meet the essential requisites provided for by the following
European Directive and following changes:
89/392/CEE (Machine Directive)
89/336/CEE (Electromagnetic Compatibility Directive)
73/23/CEE (Low Tension Directive)
SAFETY PRECAUTIONS:
All electrical work should conform to current regulations. A 16 A
0,030 A differential switch must be incorporated into the source
of the operators main electrical supply and the entire system
properly earth bonded. Always run mains carrying cables in
separate ducts to low voltage control cables to prevent mains
interference.
INTENDED USE:
Compact 400 and Compact 800 undergrounded operators have
been designed to be used only for the automation of swing
gates.
SPARE PARTS:
To obtain spare parts contact:
SEAs.r.l. -Zona Ind.le, 64020 S.ATTO Teramo Italia
SAFETYAND ENVIRONMENTAL COMPATIBILITY:
Don’t waste product packing materials and/or circuits.
When being transported this product must be properly
packaged and handled with care.
MAINTENANCEAND OUT OF SERVICE:
The decommission and maintenance of this unit must only be
carried out by specialised and authorised personnel.
NOTE: THE MANUFACTURER CAN NOT BE DEEMED
RESPONSIBLE FOR ANY DAMAGE OR INJURY CAUSED
BY IMPROPER USE OF THIS PRODUCT.
SEA reserves the right to do changes or variations that may be
necessary to its products with no obligation to notice.
PERIODICAL MAINTENANCE
Check the oil level
(Trasparent cap n.7 in Fig. 1)
Change the oil
Verify the functionality of the by-pass valves
(check the force in opening and closing)
Check the release function
Verify the slowdown regulation (where present)
Verify the wear condition of the splined shaft
and of the splined bush
Check the correct drain of the rainwater
Check the integrity of the connection cables
Annual
2 years
Annual
Annual
Annual
Annual
Annual
Annual
All the above described operations must be made exclusively by
an authorized installer.
REV 02 - 09/2005cod. 67410085 18/32