Seagull Models BUNKER BU 133 User manual

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www.seagullmodels.com
ALMOST READY TO FLY
ASSEMBLY MANUAL
Specications:
Wingspan---------------65.0 in (165 cm).
Wing area----------------1240.0 sq.in (80.0 sq.dm).
Weight--------------------11.0 lbs (5.0 kg).
Fuselage Length--------57.8 in (146.80cm).
Engine-------------------0.9cu.in - 2 stroke.
----------------------------1.2cu.in - 4 stroke.
----------------------------20-22cc gasoline engine
Radio--------------------4 channel with 6 servos.
MS: 212
“ Graphics and specications may change without notice “ .

Bunker Bu 133 Instruction Manual.
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ankyouforchoosingtheBUNKERBU133ARTFbySEAGULLMODELSCOMPANYLTD,.
e BUNKER BU 133 was designed with the intermediate/advanced sport yer in mind. It is a
semi scale airplane which is easy to y and quick to assemble. e airframe is onventionally built
using balsa, plywood to make it stronger than the average ARTF, yet the design allows the aero-
planetobe keptlight.Youwill nd thatmostoftheworkhasbeen doneforyoualready.emotor
mounthasbeenttedandthehingesarepre-installed.FlyingtheBUNKERBU133issimplyajoy.
is instruction manual is designed to help you build a great ying earoplane. Please read
this manual throughly before starting assembly of your BUNKER BU 133. User the parts
listing below to indentify all parts.
INTRODUCTION.
WARNING.
KIT CONTENTS
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33
6
7
4
5
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Please be awere that this aeroplane is not a toy and if assemble or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & REPONSIBILITY.
If you are inexperienced with basic RC ight we strongly recommend you contact your RC
supplier and join your local RC model Flying Club. RC Model Flying Clubs oer a variety of
training procedures designed to help the new pilot on his way to successful RC ight. ey
will also be able to advise on any insurance and safety regulations that may apply.

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KIT CONTENTS.
SEA21201 Fuselage
SEA21202 Wing set
SEA21203 Tail set
SEA21204 Canopy Hatch
SEA21205 Cowling
SEA21206 Wing tube
SEA21207 Pilot
ADDITIONAL ITEMS REQUIRED.
0.9cu.in - 2 stroke.
1.2cu.in - 4 stroke.
20-22cc gasoline engine.
Radio 4 channel with 6 servos.
Glow plug to suit engine.
Propeller to suit engine.
Protective foam rubber for radio
system.
Silicone fuel line.
TOOLS & SUPPLIES NEEDED.
ick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modelling knife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
read-lock.
Paper towels.
HINGING THE ELEVATORS.
1) Locate the item for this sectiom of the
manual.
2) Carefully remove the elevator from
one of the horizontal stabilizer panels.
Note the position of the hinges.
3) Remove each hinge from the hori-
zontal stabilizer panel and elevator
and place a T-pin in the center of each
hinge. Slide each hinge into the eleva-
tor until the T-pin is snug against the
elevator. is will help ensure an equal
amount of hinge is on either side of the
hinge line when the elevator is mount-
ed to the horizontal stabilizer panel.
Epoxy

Bunker Bu 133 Instruction Manual.
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HINGING THE RUDDER.
Glue the rudder hinges in place using
the same techniques used to hinge the ai-
lerons.
Locate the hardware necessary to install
the control horns for the ailerons.
INSTALL THE AILERON CONTROL
HORN.
Epoxy.
Glue the hinge hinges in place using the
same techniques used to hing the ailerons.
.
Elevator control horn.
Epoxy.
Install the elevator control horn using
the same method as same as the aileron
control horns.
INSTALL ELEVATOR CONTROL HORN.
.
Elevator control horn.
Epoxy.
Epoxy.

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Epoxy.
Rudder control horn.
INSTALL RUDDER CONTROL HORN.
Repeat steps to install the rudder control
horn as same as steps done for ailerons.
Rudder control horn.
INSTALLING THE FUSELAGE SERVOS.
.
Because the size of servos dier, you
may need to adjust the size of the precut
opening in the mount. e notch in the
sides of the mount allow the servo lead to
pass through.
1) Install the rubber grommets and brass
collets onto the fuselage servo. Test t the
servo into the aileron servo mount.
2) Secure the servos with the screws pro-
vided with your radio system.
rottle.
Rudder.
Elevator.
Elevator.
THROTTLE SERVO ARM INSTALLATION.
Install adjustable servo connector in the
servo arm as same as picture below:
Servo arm.
Adjustable servo
connector.
Loctite secure.
rottle servo arm.

Bunker Bu 133 Instruction Manual.
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INSTALLING THE SWITCH RECEIVER.
Install the switch into the precut hole in
the side, in the fuselage.
3/32” Hole.
Trim and cut.
.
INSTALLING THE SWITCH ENGINE.
Trim and cut.
Switch.
INSTALLING THE STOPPER
ASSEMBLY.
1) Using a modeling knife, carefully cut
o the rear portion of one of the 3 nylon
tubes leaving 1/2” protruding from the
rear of the stopper. is will be the fuel
pick up tube.
2) Using a modeling knife, cut one length
of silicon fuel line. Connect one end of
the line to the weighted fuel pick up and
the other end to the nylon pick up tube.
A
B
Switch.

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Vent tube. Fuel pick up tube.
Fuel fill tube.
3) Carefully bend the second nylon tube up
at a 45º angle. is tube is the vent tube.
4) Test t the stopper assembly into the tank.
It may be necessary to remove some of the
ashing around the tank opening using a
modeling knife. If ashing is present, make
sure none falls into the tank.
5) With the stopper assembly in place, the
weighted pick-up should rest away from the
rear of the tank and move freely inside the
tank. e top of the vent tube should rest just
below the top of the tank. It should not touch
the top of the tank.
6) When satised with the alignment of the
stopper assembly tighten the 3 x 20mm ma-
chine screw until the rubber stopper expands
and seals the tank opening. Do not over-
tighten the assembly as this could cause the
tank to split.
FUEL TANK INSTALLATION.
You should mark which tube is the vent
and which is the fuel pickup when you attach
fuel tubing to the tubes in the stopper. Once the
tank is installed inside the fuselage, it may be
dicult to determine which is which.
7) Slide the fuel tank into the fuselage. Guide
the lines from the tank through the hole in
the rewall.
8) Use plywood template to hold in place the
fuel tank with C/A glue to secure the fuel
tank inside the fuselage.
A
C/A glue.
C/A glue.
Balsa wood.
B
9) Connect the lines from the tank to the en-
gine and muer. e vent line will connect
to the muer and the line from the clunk to
the carburetor.
Vent tube.
Fuel pick up tube.
Fuel ll tube.

Bunker Bu 133 Instruction Manual.
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Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should ow
through easily.
.
ENGINE MOUNT INSTALLATION.
1) Locate the items necessary to install
the engine mount included with your
model.
4x30mm
2) Use four 4x30mm head bolts and four
4mm washers to attach the engine mount
rails to the rewall. Tighten the screws .
Make sure to use threadlock on the screws to
help prevent them from vibrating loose.
read locker glue.
MOUNTING THE ENGINE - 2 stroke.
1) Position the engine with the drive
washer (145mm) forward of the rewall
as shown.
145mm
2) Use a pin drill and 4mm drill bit to
drill a small indentation in the mount for
the engine mounting screw.
3) Use a drill to drill the four holes in the
engine mount rails.
4mm
4mm

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4) On the re wall has the location for the
throttle pusshrod tube (pre-drill).
5) Slide the pushrod tube in the rewall
and guide it through the fuel tank mount.
Use medium C/A to glue the tube to the
rewall and the fuel tank mount.
6) Connect the Z-bend in the 450mm
throttle pushrod to the outer hole of the
carburetor arm.
7) Slide the throttle pushrod wire into
the tube. Position the engine between the
mounts. Use four M4x30mm machine
screws to secure the engine to the mount
as shown.
Machine screw M4x30mm
Pushrod wire.
8) Reinstall the servo horn by sliding the
connector over the pushrod wire. Center
the throttle stick and trim and install the
servo horn perpendicular to the servo
center line.
9) Move the throttle stick to the closed po-
sition and move the carburetor to closed.
Use a 2.5mm hex wrench to tighten the
screw that secures the throttle pushrod
wire. Make sure to use threadlock on the
screw so it does not vibrate loose.
COWLING.
Please see these below pictures.

Bunker Bu 133 Instruction Manual.
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Cut.
Epoxy.
Drill hole 3mm.

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1) Slide the berglass cowl over the en-
gine and line up the back edge of the cowl
with the marks you made on the fuselage
then trim and cut as shown.
Because of the size of the cowl, it may be nec-
essary to use a needle valve extension for the
high speed needle valve. Make this out of suf-
cient length 1.5mm wire and install it into
the end of the needle valve. Secure the wire in
place by tightening the set screw in the side of
the needle valve.
2) While keeping the back edge of the cowl
ush with the marks, align the front of the
cowl with the cranksha of the engine. e
front of the cowl should be positioned so the
cranksha is in nearly the middle of the cowl
opening. Hold the cowl rmly in place using
pieces of masking tape.
3) Install the muer and muer extension
onto the engine and make the cutout in the
cowl for muer clearance. Connect the fuel
and pressure lines to the carburetor, muer
and fuel ller valve. Secure the cowl to fuse-
lage using the M3x10mm screws.

Bunker Bu 133 Instruction Manual.
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INSTALLING THE PROPELLER.
e propeller should not touch any
part of the spinner cone. If it does, use a
sharp modeling knife and carefully trim
away the spinner cone where the propel-
ler comes in contact with it.
MOUNTING THE ENGINE .
1) Position the engine with the drive
washer (145mm) forward of the rewall
as shown.
145 mm
Machine screw M4x30mm
2) Use a pin drill and 4mm drill bit to
drill a small indentation in the mount for
the engine mounting screw.
3) Use a drill to drill the four holes in the
engine mount rails.
4) On the re wall has the location for the
throttle pusshrod tube (pre-drill).
5) Slide the pushrod tube in the rewall
and guide it through the fuel tank mount.
Use medium C/A to glue the tube to the
rewall and the fuel tank mount.
6) Connect the Z-bend in the 450mm
throttle pushrod to the outer hole of the
carburetor arm.
7) Slide the throttle pushrod wire into
the tube. Position the engine between the
mounts. Use four M4x30mm machine
screws to secure the engine to the mount
as shown.

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COWLING.
1) Slide the berglass cowl over the en-
gine and line up the back edge of the cowl
with the marks you made on the fuselage
then trim and cut as shown.
Trim and cut.
Because of the size of the cowl, it may be nec-
essary to use a needle valve extension for the
high speed needle valve. Make this out of suf-
cient length 1.5mm wire and install it into
the end of the needle valve. Secure the wire in
place by tightening the set screw in the side of
the needle valve.

Bunker Bu 133 Instruction Manual.
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3) Install the muer and muer extension
onto the engine and make the cutout in the
cowl for muer clearance. Connect the fuel
and pressure lines to the carburetor, muer
and fuel ller valve. Secure the cowl to fuse-
lage using the M3x10mm screws.
INSTALLING THE PROPELLER.
e propeller should not touch any
part of the spinner cone. If it does, use a
sharp modeling knife and carefully trim
away the spinner cone where the propel-
ler comes in contact with it.

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INSTALLING THE AILERON SERVOS.
Servos
.
Small weight
.
Thread .
Because the size of servos dier, you
may need to adjust the size of the precut
opening in the mount. e notch in the
sides of the mount allow the servo lead to
pass through.
1) Using a small weight (Weighted fuel
pick-up works well) and string, feed the
string through the wing as indicated.
2) Place the servo between the mount-
ing blocks and space it from the hatch.
Use a pencil to mark the mounting hole
locations on the blocks.
3) Use drill bit in a pin vise to drill the
mouting holes in the blocks.
4) Apply 2-3 drops of thin C/A to each
of the mounting holes. Allow the C/A to
cure without using accelerator.
C/A glue
5) Use dental oss to secure the connec-
tion so they cannot become unplugged.
6) Secure the servo to the aileron hatch
using Phillips screwdriver and the screws
provided with the servo.

Bunker Bu 133 Instruction Manual.
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7) Apply 1-2 drops of thin C/A to each
of the mounting tabs. Allow the C/A to
cure without using accelerator.
C/A glue
.
8) A string has been provided in the wing
to pull the aileron lead through to the
wing root. Remove the string from the
wing at the servo location and use the
tape to attach it to the servo extension
lead. Pull the lead through the wing and
remove the string.
9) Set the aileron hatch in place and use a
Phillips screw driver to install it with four
wood screws.
2x10mm
AILERONPUSHROD HORN
INSTALLATION.
Please see below pictures.

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Fuel tubing.
Hex Nut.
Metal clevis.
INSTALLING THE HORIZONTAL
STABILIZER.
1) Using a ruler and a pen, locate the cen-
terline of the horizontal stabilizer, at the
trailing edge, and place a mark. Use a tri-
angle and extend this mark, from back to
front, across the top of the stabilizer. Also
extend this mark down the back of the
trailing edge of the stabilizer.
2) Using a modeling knife, carefully re-
move the covering at mounting slot of
horizontal stabilizer ( both side of fuse-
lage).
Draw center line
3) Slide the stabilizer into place in the
precut slot in the rear of the fuselage.
e stabilizer should be pushed rmly
against the front of the slot.
4) With the stabilizer held rmly in place,
use a pen and draw lines onto the stabi-
lizer where it and the fuselage sides meet.
Do this on both the right and le sides
and top and bottom of the stabilizer.
.
5) Remove the stabilizer. Using the lines
you just drew as a guide, carefully remove
the covering from between them using a
modeling knife.
Pen.
Remove covering.

Bunker Bu 133 Instruction Manual.
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6) Using a modeling knife, carefully re-
move the covering that overlaps the sta-
bilizer mounting platform sides in the
fuselage. Remove the covering from both
the top and the bottom of the platform
sides.
7) When you are sure that everything
is aligned correctly, mix up a generous
amount of 30 Minute Epoxy. Apply a thin
layer to the top and bottom of the stabi-
lizer mounting area and to the stabilizer
mounting platform sidesin the fuselage.
Slide the stabilizer in place and realign.
When cutting through the covering to re-
move it, cut with only enough pressure to only
cut through the covering itself. Cutting into
the balsa structure may weaken it.
Double check all of your measurements
once more before the epoxy cures. Hold
the stabilizer in place with T-pins or
masking tape and remove any excess
epoxy using a paper towel and rubbing
alcohol.
8) Aer the epoxy has fully cured, remove
the masking tape or T-pins used to hold
the stabilizer in place. Carefully inspect
the glue joints. Use more epoxy to ll
in any gaps that may exist that were not
lled previously and clean up the excess
using a paper towel and rubbing alcohol.
Epoxy
INSTALLING VERTICAL STABILIZER
.
1) Using a modeling knife, remove the
covering from over the precut hinge slot
cut into the lower rear portion of the fu-
selage.
Fill Epoxy
Epoxy

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2) While holding the vertical stabilizer
rmly in place, use a pen and draw a
line on each side of the vertical stabilizer
where it meets the top of the fuselage.
When cutting through the covering to re-
move it, cut with only enough pressure to only
cut through the covering itself. Cutting into
the balsa structure may weaken it.
3) Slide the vertical stabilizer back in-
place. Using a triangle, check to ensure
that the vertical stabilizer is aligned 90º
to the horizontal stabilizer.
90º
Vertical
Stabilizer.
Horizontal
Stabilizer.
Epoxy
Epoxy
4) When you are sure that everything is
aligned correctly, mix up a generous
amount of Flash 30 Minute Epoxy. Ap-
ply a thin layer to the mounting slot
and to bottom of the vertical stabilizer
mounting area. Apply epoxy to the bot-
tom and top edges of the ller block and
to the lower hinge also. Set the stabilizer
in place and realign. Double check all of
your measurements once more before
the epoxy cures. Hold the stabilizer in
place with T-pins or masking tape and
remove any excess epoxy using a paper
towel and rubbing alcohol. Allow the
epoxy to fully cure before proceeding.
ELEVATOR PU SHROD HORN
INSTALLATION.
1) Install the elevator control horn using
the same method as with the aileron con-
trol horns.
2) Position the elevator control horn on
the both side of elevator.

Bunker Bu 133 Instruction Manual.
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M2 lock nut.
M2 clevis.
8mm
Elevator pushrod.
8mm
Nylon Snap keeper. RUDDER PU SHROD HORN
INSTALLATION.
M2 lock nut.
M2 clevis.
8mm
Metal clevis.
Hex nut.
Fuel tubing.