Sealey POWER TOOLS SA6 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLYAND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAYCAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop safety rules, regulations, and conditions when using wrench.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine partsonly. Unauthorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
3Only use impact sockets which are specifically designed for use with an impact wrench.
3Wear approved safety eye/face shield, ear defenders, and hand protection.
pWARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and non essential persons away from the working area.
7DO NOT use the wrench for a task it is not designed to perform.
p p
WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
7DO NOT use wrench unless you have been instructed in its use by a qualified person.
7DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
7DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR
3/4 Sq DRIVE SUPER DUTY AIR
IMPACT WRENCH
Model: SA6
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and
promotions call us on 01284 757525 and leave your full name and address, including postcode.
2. INTRODUCTION & SPECIFICATIONS
Drive size . . . . . . . . . . . . . . . . . . . . . . . . . .3/4
Working/Max torque . . . . . . . . . . .980/1150lb.ft
Ultimate torque . . . . . . . . . . . . . . . . . . 1175lb.ft
Air consumption . . . . . . . . . . . . . . . . . . .12cfm
Operating pressure . . . . . . . . . . . . . . . . .90psi
Air inlet size . . . . . . . . . . . . . . . . . . . . .1/4BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2kg
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96dB
Vibration . . . . . . . . . . . . . . . . . . . . . .4.38mtr/s2
Super quality Impact Wrench with rocking-dog
clutch and hardened anvil assembly. Features
4-position adjustable air/torque control and
reversible action plus spring balance anchorage
point.
Issue No: 1
Date Issued: 260404
Item Part No Description
24 SA6/27 INLET BUSHING
25 SA6/28 ADJUST VALVE
26 SA6/30 O-RING
27 SA6/32 SPRING
28 SA6/33 STEEL BALL 4.0mm
29 SA6/34 SPRING
30 SA6/36 FRONT END PLATE
31 SA6/37 ROTOR
32 SA6/38 VANE
33 SA6/39 CYLINDER
34 SA6/40 SPRING PIN
35 SA6/41 SPRING PIN
36 SA6/42 REAR END PLATE
37 SA6/44 MOTOR CASE PACKING
38 SA6/45 MOTOR CASE COVER
39 SA6/46 NOTCH PIN BUSHING
40 SA6/47 NOTCH SPRING
41 SA6/48 NOTCH PIN
42 SA6/49 WASHER
43 SA6/50 BOLT
44 SA6/8-10 ANVIL ASSY (STD 6)
SA6 - 1 - 260404
Item Part No Description
1B/6202Z 6202Z BEARING
2SA6/01 COVER SEAL
3SA6/05 SPRING WASHER
4SA6/06 HEX CAP BOLT(M6 20)
5SA6/07 THRUST WASHER (SO)
6SA6/09 O-RING
7SA6/1-4 CASE
8SA6/11HAMMER FRAME
9SA6/12 DRIVER
10 SA6/13 HAMMER
11 SA6/14 HAMMER PIN
12 SA6/15 SPACER
13 SA6/16 MOTOR CASE
14 SA6/17 HELI COIL INSERT
16 SA6/19 REVERSE VALVE
17 SA6/20 PIN
18 SA6/21 TRIGGER
19 SA6/22 THROTTLE BUSHING
20 SA6/23 THROTTLE PIN
21 SA6/24 VALVE BALL
22 SA6/25 CONICAL SPRING
23 SA6/26 O-RING
Parts List For: SA6
01284 757500
01284 703534
E-mail: [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Web address: www.sealey.co.uk

For recommended hook-up, procedure is shown in fig 1 & 2
3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air
supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to
excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4 I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. Aquick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
pWARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy, check the air supply and follow instructions in
Section 3.
b)Grit or gum deposits in the wrench may also reduce performance. Remove the strainer,
clean it and flush the wrench out with gum solvent oil or an equal mixture of SAE No 10
oil and paraffin. Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
p p
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with an impact wrench.
4.2. Connect the wrench to the air hose as in Section 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change drive direction push the reverse valve button at the top of the handle.
4.5. The flow of air may be regulated by adjusting flow valve at the base of the handle, between 1
low power and 4 full power.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
fig 1
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
3/4 Super Duty Air Impact Wrench
Model: SA6
98/37/EC Machinery Directive
93/68/EEC Marking Directive
29th January 2004
Declaration of Conformity
Signed by Mark Sweetman
fig 2
SA6 - 1 - 260404