Sealey SA604 User manual

3/4”SQ DRIVE PREMIER AIR IMPACT WRENCH
- TWIN HAMMER
MODEL NO: SA604
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from air supply before changing accessories or servicing.
9Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are
secure.
9Wear approved safety eye/face shield, ear defenders, and hand protection.
WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle brake systems we
recommend you wear suitable respiratory protection
9 Onlyuseimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9Keep children and non essential persons away from the working area.
8DO NOT use the wrench for a task it is not designed to perform.
WARNING! DO NOT use wrench if damaged or thought to be faulty (contact Service Agent).
8DO NOTusewrenchunlessyouhavebeeninstructedinitsusebyaqualiedperson.
8DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
8DO NOToperatewrenchifyouaretired,undertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
1.1. HAND ARM VIBRATION
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 10.3 m/s²
Uncertainty value (k): 1.5m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend
that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
Ahealth and safety assessment by the user or employer will need to be carried out to determine the suitable duration of use for each tool.
NB:StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors, such as the operator, the task and the inserted
tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of HandArm
Vibration Syndrome.
1.2. HEALTH SURVEILLANCE
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be
modified accordingly.
1.3. PERSONAL PROTECTIVE EQUIPMENT
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and
dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the
Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on
theHSCwebsitewww.hse.gov.uk-Hand-ArmVibrationatWork.
Refer to
instruction
manual
Wear eye
protection Wear ear
protection Wear a mask Wear protective gloves
SA604 Issue 8 (H,3,F) 11/08/23
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months from purchase date, proof of which is required for any claim.
SA604 Issue 8 (H,3,F) 11/08/23
Original Language Version
© Jack Sealey Limited
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste.All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
2. INTRODUCTION
Twin hammer mechanism utilises oversized hammers and specially strengthened hammer cage to pull even more torque out of the
 precisionairmotor.Precisionmadecomponentstcloselytoreduceairleakageandmaximizepower.Flipreversecontrolontherear
 ofthetoolwith4-positionairregulatoronthehandlebase.
3. SPECIFICATION
Model No: ..........................................................SA604
Air Consumption:...................................................7cfm
Breakaway Torque:...........................1200lb.ft(1632Nm)
Drive:.................................................................. 3/4”Sq
Fastening Torque:.............................1150lb.ft(1564Nm)
Free Speed:.....................................................6500rpm
Inlet Size:..........................................................1/4”BSP
Noise Power/Pressure:..............................108/97dB(A)
Operating Pressure:.............................................. 90psi
Vibration/Uncertainty:.................................10.3/1.5m/s²
4. PREPARATION
4.1. AIR SUPPLY
4.1.1. Ensurewrenchairvalve(ortrigger)isinthe“o󰀨”positionbeforeconnectingtotheairsupply.
4.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the wrench. Too high an air pressure and unclean
air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.3. Drain the air tank daily. Water in the air line will damage the wrench.
4.1.4. Cleanairinletfilterweekly.Recommendedhook-upprocedureisshowninfig2.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be
1/4” I.D. and fittings must have the same inside dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
4.2. COUPLINGS
4.2.1. Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to
 thewrench.Aquickchangecouplingmaythenbeusedtoconnecttheleaderhosetotheairlinerecoilhose.Seegures2and3.
5. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before use.
5.1.  Onlyuseimpactsocketswhicharespecicallydesignedforusewithaimpactwrench.
5.2. Connect the wrench to the air hose as in section 4.
5.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
5.4. To change direction turn the lever on the back of the body housing.
5.5.  Theowofairmayberegulatedbyturningtheknobatthebaseofthehandle.
8DO NOT use any additional force upon the wrench in order to remove a nut.
8DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
AIR FLOW
CONTROL
DIRECTION
CONTROL
LEVEL
TRIGGER
FIG.1
FIG.2 FIG.3