Sealey SA299.V2 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
SA299.V2 - 1 - 140705
PARTS INFORMATION FOR:
1” AIR IMPACT WRENCH
MODEL: SA299.V2
INSTRUCTION MANUAL FOR:
1” AIR IMPACT WRENCH
MODEL: SA299.V2
01284 757500 E-mail: [e-mail]
Web: www.sealey.co.uk
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue
and promotions on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
2. INTRODUCTION & SPECIFICATIONS
Drive size . . . . . . . . . . . . . . . . . . .1”Sq Air inlet size . . . . . . . . . . 1/2” BSP
Working/Max torque . . . .1170/1460ft.lb Ultimate torque . . . . . . . . .1520ft.lb
Operating pressure . . . . . . . . . . .90psi Air consumption . . . . . . . . . 15cfm
Weight . . . . . . . . . . . . . . . . . . . 13.0kg Vibration level . . . . . . . . . .1.9m/s2
Sound pressure . . . . . . . . . . . . . .86dB Sound Power . . . . . . . . . . . .98dB
Tough ‘straight line’ Impact Wrench fitted with side handle and incorporating reverse action.
Issue : 1
Date : 140705
ITEM PART NO DESCRIPTION
1 SA29.V3-01 OIL SEAL
2 SA29.V3-02 HOUSING
3 SA29.V3-03 SCREW
4 SA29.V3-04 WASHER
5 SA29.V3-05 WASHER
6 SA29.V3-06 SCREW
7 SA29.V3-07 HANDLE
8 SA29.V3-08 SEAL PLATE
9 SA29.V3-09 BUSHING
10 SA29.V3-10 RETAINER RING
11 SA29.V3-11 O-RING
12 SA299.V2-12 ANVIL
13 SA29.V3-13 HAMMER PIN
14 SA29.V3-14 HAMMER
15 SA29.V3-15 DRIVE CAM
16 SA29.V3-16 HAMMER CAGE
17 B/6208ZZ BEARING, 6208ZZ
18 SA29.V3-18 HOUSING
ITEM PART NO DESCRIPTION
19 SA29.V3-19 NUT
20 SA29.V3-20 NUT
21 SA29.V3-21 O-RING
22 B/6205ZZ BEARING, 6205ZZ
23 SA29.V3-23 FRONT PLATE
24 SA29.V3-24 SET PIN
25 SA29.V3-25 CYLINDER
26 SA29.V3-26 ROTOR
27 SA29.V3-27 VANE
28 SA29.V3-28 SET PIN
29 SA29.V3-29 OIL SEAL
30 SA29.V3-30 REAR COVER
31 SA29.V3-31 SCREW
32 SA29.V3-32 TRIGGER
33 SA29.V3-33 SET PIN
34 SA29.V3-34 SET PIN
35 SA29.V3-35 BRASS SLEEVE
36 SA29.V3-36 PLUNGER
ITEM PART NO DESCRIPTION
37 SA29.V3-37 SET PIN
38 SA29.V3-38 SPRING
39 SA29.V3-39 STEEL BALL
40 SA29.V3-40 SET PIN
41 SA29.V3-41 O-RING
42 SA29.V3-42 SWITCH
43 SA29.V3-43 SLEEVE
44 SA29.V3-44 PIN
45 SA29.V3-45 O-RING
46 SA29.V3-46 CUP PLUG
47 SA29.V3-47 PLUG
48 SA29.V3-48 SPRING
49 SA29.V3-49 O-RING
50 SA29.V3-50 AIR INLET
51 SA29.V3-51 INLET SCREW
52 SA29.V3-52 REAR COVER
!WARNING! Ensure health & safety, local authority, and
general workshop practice regulations are adhered to
when using this equipment.
!WARNING! Disconnect from air supply before changing
accessories or servicing.
"Maintain the wrench in good condition and replace
any damaged or worn parts. Use
genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
!WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
"Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
"Only use impact sockets which are specifically designed for use with an impact wrench.
"Wear approved safety eye/face shield, ear defenders, and hand protection.
!WARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection.
"Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
"Keep children and non essential persons away from the working area.
#DO NOT use the wrench for a task it is not designed to perform.
!WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
#DO NOT use wrench unless you have been instructed in its use by a qualified person.
#DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
#DO NOT operate wrench if you are tired or under the influence of alcohol, drugs or intoxicating medication.
#DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
#DO NOT direct air from the air hose at yourself or others.
"When not in use disconnect from air supply and store in a safe, dry, childproof location.
52

3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. !WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to excessive
wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
!WARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only.
Un authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet
to prolong its life.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
chapter 3.
b) Grit or gum deposits in the wrench may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the
wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
!WARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with a impact wrench.
4.2. Connect the wrench to the air hose as in chapter 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change wrench direction turn the reverse lever.
4.5. The flow of air may be regulated by turning the screw below the trigger.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
fig 1
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following EEC standards and directives. The construction files for these products are held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
Air Impact Wrench
Model: SA299.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
14st July 2005
Declaration of Conformity
Signed by Mark Sweetman
fig 2
3.3. ASSEMBLY
Connect the side handle to the wrench with bolts provided.
01284 757500 E-mail: [e-mail]
Web: www.sealey.co.uk
01284 703534
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
SA299.V2 - 1 - 140705
Risk of Hand Arm Vibration Injury.
The SA12/S.V2 Medium Stroke Air Hammer, when operated in accordance with these instructions and tested in accordance with
EN 28662-2: 1994 results in the following vibration emission declared in accordance with BS EN12096: 1996.
Measured vibration emission value:........................1.9m/s2 Uncertainty: ............................................0.76m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome: This item represents a low Hand Arm Vibration risk
to users. The calculated maximum usage period exceeds 8 hours. We recommend appropriate safety equipment is utilised and
regular breaks for the operator are employed to reduce any residual risk of fatigue or repetitive strain injury.