Sealey SA59.V2 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop safety rules, regulations, and conditions when using wrench.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
3Only use impact sockets which are specifically designed for use with an impact wrench.
3Wear approved safety eye/face shield, ear defenders, and hand protection.
pWARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and non essential persons away from the working area.
7DO NOT use the wrench for a task it is not designed to perform.
p p
WARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
7DO NOT use wrench unless you have been instructed in its use by a qualified person.
7DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
7DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTIONS FOR
3/4 SQUARE DRIVE
AIR IMPACT WRENCH
Model: SA59.V2
01284 757500
E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date. proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and
promotions, call us on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
2. INTRODUCTION & SPECIFICATIONS
Drive size . . . . . . . . . . . . . . . . . . . . . . . . . .3/4
Working/Max torque . . . . . . . . . . .900/1000ft/lb
Ultimate torque . . . . . . . . . . . . . . . . . . 1050ft/lb
Air consumption . . . . . . . . . . . . . . . . . . .18cfm
Operating pressure . . . . . . . . . . . . . . . . .90psi
Air inlet size . . . . . . . . . . . . . . . . . . . .1/4 BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5kg
Tough professional air impact gun fitted with a
smooth performing, power-pin type clutch.
Features an adjustable air/torque control and
reversible action plus spring balance anchorage
point. Fitted with standard 3/4 square drive anvil.
Suitable for general garage use.
Issue : 1
Date: 260602
Item Part No Description Qty
1SA59.V2.01 Motor Housing 1
2SA59.V2.02 End Cap 1
3SA59.V2.03 End Cap Gasket 1
4SA59.V2.04 Screw 8
5SA59.V2.05 Spring Washer 8
6SA59.V2.06 Anvil Bushing 1
7SA59.V2.07 Oil Seal 1
8SA59.V2.08 Clutch Housing 1
9SA59.V2.09 O-Ring 1
10 SA59.V2.10 Protecting Rubber 1
11 SA59.V2.11Muffle Cover 1
14 SA59.V2.14 Oil Plug 1
15 SA59.V2.15 Trigger 1
16 SA59.V2.16 Screw 1
17 SA59.V2.17 Spring Pin 1
18 SA59.V2.18 Throttle Bushing 1
19 SA59.V2.19 Throttle Pin 1
20 SA59.V2.20 Steel Ball 1
21 SA59.V2.21 Spring 1
22 SA59.V2.22 Hose Fitting 1
23 SA59.V2.23 Dust Cover 1
24 SA59.V2.24 Valve Sleeve 1
25 SA59.V2.25 O-Ring 1
26 SA59.V2.26 Reverse Valve 1
27 SA59.V2.27 Air Regulator 1
28 SA59.V2.28 O-Ring 1
Item Part No Description Qty
29 SA59.V2.29 Spring Pin 1
30 SA59.V2.30 Pin 1
31 SA59.V2.31 Spring 1
32 SA59.V2.32 Screw 1
33 SA59.V2.33 Bearing 1
34 SA59.V2.34 Oil Seal 2
35 SA59.V2.35 Frong End Plate 1
36 SA59.V2.36 O-Ring 1
37 SA59.V2.37 Spring Pin 1
38 SA59.V2.38 Cylinder 1
39 SA59.V2.39 Rotor 1
40 SA59.V2.40 Rotor Blade 6
41 SA59.V2.41 Rear End Plate 1
42 SA59.V2.42 Bearing 1
43 SA59.V2.43 Spring Pin 1
45 SA59.V2.45 Hammer Cage 1
46 SA59.V2.46 Drive Cam Base 1
47 SA59.V2.47 Steel Ball 1
48 SA59.V2.48 Drive Cam 1
49 SA59.V2.49 Hammer Bar 2
50 SA59.V2.50 Spring 1
51 SA59.V2.51 Anvil 1
52 SA59.V2.52 Anvil Washer 1
53 SA59.V2.53 O-Ring 1
54 SA59.V2.54 Anvil Collar 1
SA59.V2 - 1 - 260602
Web Address: www.sealey.co.uk

3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to excessive
wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4 I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
pWARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only. Non-
authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet.
5.2. Check and top up the gearbox by removing the set screw (item 14 on the parts diagram).
5.3. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.4. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
chapter 3.
b)Grit or gum deposits in the wrench may also reduce performance. Remove the strainer,
clean it and flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil
and paraffin.
Allow to dry before use.
5.5. For a full service contact your local Sealey service agent.
5.6. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
p p
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with an impact wrench.
4.2. Connect the wrench to the air hose as in chapter 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change direction push the button at the top of the handle. Direction of R for reverse and
F for forward.
4.5. The flow of air may be regulated by adjusting flow valve at the base of the handle.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
fig 1
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following EEC standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
Air Impact Wrench
Model: SA59.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
26th June 2002
Declaration of Conformity
Signed by Mark Sweetman
SA59.V2 - 1 - 260602
fig 2