Sealey CP5001 User manual

1.1 GENERAL SAFETY.
 Disconnect the battery from the wrench unit before changing
accessories, servicing or performing any maintenance.
 Maintain the wrench and battery in good condition. Check
moving parts alignment on a regular basis.
Replace or repair damaged parts. Use an authorised service
agent and recommended parts only. Unauthorised parts may
be dangerous and will invalidate the warranty.
 Ensure the wrench is switched off before installing the battery.
Keep the wrench, battery and charger clean for best and safest
performance.
Remove ill fitting clothing. Remove ties, watches, rings and
other loose jewellery and contain long hair.
 Evaluate your working area before using the wrench e.g.
ceiling, floors and enclosures may contain electrical items or
water piping.
 Ensure battery is correctly inserted into the wrench handle
and latched in place before attempting to switch on wrench.
 Secure loose workpieces with a clamp, vice or other adequate
holding device.
 Avoid unintentional starting.
 Wear approved safety eye protection (standard spectacles are
not adequate).
 Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-skid shoes.
 Be aware that this wrench does not need to be plugged into the
mains power.
 Keep chuck direction switch in the locked position until the
wrench is required for use.
Keep children and unauthorised persons away from the
working area.
 DO NOT use the wrench where there are flammable liquids,
solids or gases, such as paint solvents, etc.
 DO NOT allow children to operate the wrench.
 DO NOT operate the wrench if any parts are missing as this
may cause failure or possible personal injury.
 DO NOT hold unsecured workpiece in your hand.
 DO NOT carry the wrench with your finger on the power switch.
Keep chuck direction switch in the locked position.
 DO NOT use the wrench for a task it is not designed to perform.
 DO NOT operate the wrench when you are tired or under the
influence of alcohol, drugs or intoxicating medication.
 DO NOT get the wrench, battery or charger wet or use in damp
or wet locations.
Keep wrench, battery and charger in a safe, dry, childproof area
where the temperature will not exceed 104°F (40°C).
1.2 ELECTRICAL SAFETY.
REGARDING DIRECT MAINS POWER USE WITH THE
CHARGING BASE AND PLUG ONLY.
WARNING! It is the owner’s responsibility to read, understand
and comply with the following electrical instructions:
You must ensure the risk of electric shock is minimised by the
installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main
distribution board. We also recommend that an RCD (Residual
Current Device) is used with all electrical products, particularly
portable equipment which is plugged into an electrical supply
not protected by an RCCB.You must also read and understand
the following instructions concerning electrical safety.
The Electricity At Work Act 1989 requires all portable•
electrical appliances, if used on business premises, to be
tested by a qualified electrician, using a Portable
Appliance Tester (PAT), at least once a year.
The• Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of the
appliance, and the safety of the appliance operator. If in any
doubt about electrical safety, contact a qualified electrician
Battery Charger Safety Instructions•
 WARNING! DO NOT use the charging base to charge any
battery other than that required for the tool. Other types of
batteries may explode!
Inspect the plug, cable and the charging base for wear
and damage to ensure items are safe before connecting to the
mains power supply. If worn or damaged DO NOT use,
immediately replace, or contact a qualified electrician.
Check cables are always protected against short circuit and
overload.
Uncoil the power cable between the plug and the charging base
before use.
 DO NOT pull or carry the charging base by the charger power
lead, or pull the plug from the mains socket by the power lead.
 DO NOT use any other type of transformer with the charging
base.
 DO NOT try to open or dis-assemble the plug or charging base.
 DO NOT use the plug to power any other electrical item.
Disconnect the plug from the charging base and the mains
power supply when not in use.
 DO NOT expose the charging base to damp or wet conditions
(for indoor use only).
 DO NOT pull or carry the charging base by the power lead.
 DO NOT operate the charging base if it has been dropped, or
has received a sharp knock, or is damaged. Contact an
authorised service agent.
 DO NOT dismantle the charging base as this may cause
damage or personal injury and will invalidate your warranty.
 DO NOT insert foreign objects or material into the hole
reserved for the battery.
 DO NOT immediately charge a second battery. Consecutive
charging will overheat the charging base. Allow the unit to cool
for 15 minutes before charging the next battery.
Ensure that the insulation on all cables and on the appliance is
safe before connecting it to the power supply.
Ensure that cables are always
protected against short circuit
and overload.
DO NOT use worn or damaged
cables, plugs or connectors.
Immediately have any faulty
item repaired or replaced by a
qualified electrician. When a
BS1363/A UK 3 pin plug is
damaged, cut the cable just
above the plug and dispose of
the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth
terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all
wires have been correctly connected, that the cable outer
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
CORDLESS LITHIUM-ION
IMPACT WRENCH 18V
MODEL No: CP5001
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
FUSE RATING
5 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Original Language Version CP5001 Issue: 1 - 13/05/10
Brown
Live
Wire

2. INTRODUCTION & SPECIFICATIONS
Powerful cordless impact wrench with forward, reverse and trigger
lock control. Produces torque in excess of 407Nm (300lb.ft) - enough
to remove wheel nuts. Soft grip handle for added comfort and
control. Powered by lithium-ion battery (sold separately, order Model
No. CP50BP), which maintains a high energy density level with a flat
discharge curve - performing better and longer than a conventional
Ni-CD/Ni-MH battery. No memory effect allows the battery to recover
from a deep discharge with no tendency to reduce overall capacity.
Requires 1 hour mains charger (sold separately, order Model No.
CP50MC).
Battery:..............................................................................18V - 2.6Ah
Drive size:......................................................................... 1/2"Sq Drive
Maximum Tourque:.......................................................407Nm/300lb.ft
No Load Speed: .....................................................................2200rpm
Impact Rate:.......................................................................... 2000bpm
Weight: .......................................................................................2.25kg
Battery Model No. (not included):............................................CP50BP
Mains Charger Model No. (not included):..............................CP50MC
Noise Power:..............................................................................97dBA
Noise Pressure:..........................................................................86dBA
Vibration: ................................................................................ 4.63m/s²
3. CHARGING
CHARGING THE BATTERY (NOT INCLUDED, ORDER
MODEL No: CP50BP)
Note:When new, the battery will have been shipped in a low charge
state. Fully charge the battery before using your tool
3.1 To remove the battery from the Impact wrench, depress the two
side clips on the battery. DO NOT touch the metal battery
terminals.
3.2 Take the base charger (Not included, order model No:
CP50MC) and plug it into the mains.
3.3 The battery is designed to fit into the charger one way
only. This is to ensure that the positive (+) and negative (-)
polarities correspond. Insert the battery and press lightly to
seat the battery firmly into the charging base, as in fig.1.
WARNING! DO NOT try to force battery into the base the
wrong way around.
insulation extends beyond the cable restraint and that the
restraint is tight. Double insulated products, which are always
marked with this symbol ,are fitted with live (brown) and
neutral (blue) wires only.
DO NOT connect either wire to the earth terminal.
1.3 BATTERY SAFETY INSTRUCTIONS.
 WARNING! Battery contains lithium-ion which is dangerous.
Handle with care to avoid damage, fire, corrosion or personal
injury.
Charge battery prior to its first use. The battery will have
been shipped in a low charge state.
 WARNING! To reduce the risk of burns or fire:
 DO NOT Attempt to open, disassemble, modify or service the
battery pack.
 DO NOT Crush, puncture, short external contacts or dispose of
in fire or water.
 DO NOT Expose to temperatures above 40°C (104°).
 Replace only with the battery pack designated for this product.
 Recycle or dispose of used battery as stipulated by local
regulation.
Use only the charging base provided to charge the wrench battery.
 DO NOT attempt recharging the battery by means of an engine
generator or a DC power source.
 WARNING! Dispose of spent batteries correctly as they contain
Lithium-ion. DANGER! DO NOT attempt to disassemble the
battery. For safety and environmental reasons DO NOT discard
in domestic waste or by burning. ONLY discard or recycle
according to local authority regulations.
 WARNING! DO NOT allow a leaking battery to contact your
person. If you come into contact with battery liquid take the
following immediate action:
a) Skin contact: Wash immediately with soap and water,
then wash flesh in either lemon juice or vinegar.
b) Eye contact: Wash with a strong solution of boric acid,
and seek immediate medical attention.
3.4 When the charger is plugged into the mains the Green led will
illuminate.
3.5 When the battery is inserted into the charger the red LED
(fig.1) will begin to flash, this indicates the battery is charging.
3.6 When the red LED (fig.1) stops flashing and is solid the
battery is fully charged.
3.7 If when inserting the battery the red LED (fig.1) does not
illuminate the battery is already fully charged.
3.8 Switch off and remove the plug from the mains. Remove the
battery from the charger. Insert the battery back into the impact
wrench (fig.2) until it snaps into place. The wrench is now
ready for use.
3.9 To check charge state of battery depress button on top of the
battery pack, the lights will illuminate to indicate how
much charge is left in the battery.
fig.1
4. OPERATION
4.1. USING THE WRENCH
4.1.1. Use only impact sockets which are specifically designed for
use with an impact wrench.
4.1.2. Fit the socket to the wrench by snapping it onto the square
drive.
4.1.3. Fit the battery pack to the wrench.
4.1.4. Select the required direction of rotation. To change direction,
push Forward/Reverse button (fig.2) to the left or right.
Familiarise yourself with this operation before use. DO NOT
attempt to change the direction of rotation whilst trigger is
depressed. When the wrench is not in use, use the Forward/
Reverse button to lock off the trigger by placing the switch in
the middle position.
4.1.5. When tightening, release the trigger as soon as the impact
sound is heard. Take care not to over-torque small fixings.
Note: On critical fixings always check the torque with a torque
wrench according to the vehicle manufacturer’s, or
product, guidelines.
Original Language Version CP5001 Issue: 1 - 13/05/10

Environmental Protection
Recycle unwanted materials instead of disposing of
them as waste. All tools, accessories and packaging
should be sorted, taken to a recycle centre and
disposed of in a manner which is compatible with
the environment.
When the product is no longer required, it must be
disposed of in an environmentally protective way. Battery Removal - Unclip the battery from the tool
and dispose of according to local authority
guidelines. Rechargeable battery contains
Lithium-ion (Li-ion). It is recyclable. Take to your
local recycling centre to be disposed of properly.
fig.2
Li
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version CP5001 Issue: 1 - 13/05/10
Risk of Hand Arm Vibration Injury
Cordless Impact Wrench Model No. CP5001 when operated in accordance with these instructions and tested in accordance with
BS EN 28662-1:1993, ISO 8662-1:1988 and BS EN ISO 8662-7:1997 results in the following vibration emission declared in accordance with
BS EN 12096:1996.
Measured vibration emission value: 4.63m/s² Uncertainty: 1.85m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This tool should not be used by an individual regularly for more than 285 minutes in any 8 hour period.
This duration of use should be reduced if the individual is exposed to hand-arm vibration from other sources.