Sealey STR003E User manual

INSTRUCTION MANUAL FOR:
TYRE RACKING SYSTEM 200KG CAPACITY
PER LEVEL
MODEL No: STR003
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.1 GENERAL SAFETY
WARNING! Ensure Health & Safety, and local authority regulations
are adhered to when assembling and using this racking system.
Locate the racking in a suitable area where it will not be an
obstruction.
Keep the general area clean, uncluttered and ensure there is
adequate lighting.
WARNING! Erect the racking on a level and solid surface such
as concrete.
Keep children and unauthorised persons away from the storage
area.
DO NOT use the racking for any purpose other than that for
which they are designed.
DO NOT site the racking out of doors.
DO NOT get the racking wet or use in damp or wet locations or
areas where there is condensation.
DO NOT clean the cross beams with any solvents which may
damage the coated surface.
Ensure that the racking is properly assembled before loading
with heavy tyres.
Maximum load for each rack is 200kg. Load must be evenly
distributed.
Where possible the unit should be fixed to the wall with suitable
fixings
Place heavier items on the lower racks.
Where possible heavier items should be evenly distributed across
the racks.
3. CONTENTS
2. INTRODUCTION
Carefully unpack the product and check the contents (fig.1)
against the list below. Should any items be missing or damaged,
immediately contact your Sealey dealer.
Part Description............................................................ Quantity
A Upright.........................................................................................4
BHorizontal Brace..........................................................................4
CDiagonal Brace............................................................................6
DSpacer .........................................................................................4
ERubber Foot ................................................................................4
FBolt M8 x 50mm ........................................................................12
GNut M8.......................................................................................12
HLocking Pin................................................................................12
ICross Beam.................................................................................6
4. ASSEMBLY
Warning! Before assembly and use ensure you have read,
understood and apply Section 1 safety instructions.
4.1 It is recommended that this tyre racking system be assembled by
two people. When installing the cross beams it is advisable to
use a rubber mallet. Do not use a hard faced hammer as this will
damage the surface finish of the cross beams. Make sure that all
the clips lock in place securely and safety bolts are fitted before
using the unit. Do not use any parts that are damaged and/or
distorted as these may assemble incorrectly and result in an
installation that is unsafe and which may cause injury or damage
when the shelves are loaded.
Fig.1
Three level static tyre rack system helps keep working area clean
and tidy. Stores up to 16 tyres per level with a total capacity of 600kg
(200kg/Level). Steel construction with a powder coated finish giving
anti-corrosion resistance.
Height: 1980mm Width: 1830mm Depth: 455mm
STR003 & STR003E ISSUE 2 28/06/12
INCORPORATING EXTENSION PACK WITH 3 SHELVES MODEL No: STR003E
Original Language Version

Fig.3
4.2 Assembling the end frames. Refer to Fig.1.
4.2.1 Insert a rubber foot (E) into one end of each of the uprights (A1 & A2).
Note: Ensure that the end of the upright with the rubber
foot inserted is used as the base.
4.2.2 Place the uprights (A1 & A2) on the floor with the inner edges
facing each other and the rubber feet at the base.
4.2.3 Take one horizontal brace (B1) and one spacer (D). Insert into
the upright (A2) at the base area drilled hole and loosely
secure using a M8 x 50mm bolt (F) and a M8 nut (G).
4.2.4 Place the other upright (A1) so that the horizontal brace (B1)
aligns with the base area drilled hole. Take one of the diagonal
braces (C1) and insert into the upright (A1) so that the hole
aligns with the hole in the horizontal brace (B1) and the drilled
hole in the upright (A1). Loosely secure using a M8 x 50mm
bolt (F) and a M8 nut (G).
4.2.5 Align the other end of the diagonal brace (C1) with the
corresponding hole in the opposite upright (A2). Take another
diagonal brace (C2) and align with the same hole on diagonal
brace (C1) and on the upright (A2). Loosely secure using a M8
x 50mm bolt (F) and a M8 nut (G).
4.2.6 Align the other end of the second diagonal brace (C2) with the
corresponding hole in the opposite upright (A1). Take a third
diagonal brace (C3) and align with the second diagonal brace
(C2). Loosely secure both to the upright (A1) using a M8 x
50mm bolt (F) and a M8 nut (G).
4.2.7 Align the remaining end of diagonal brace (C3) with the top
hole of the opposite upright (A2). Place a horizontal brace (B2)
aligned with the diagonal brace (C3) and across to the
opposite upright (A1). Loosely secure the end of horizontal
brace (B2), along with the diagonal brace (C3) to the upright
(A2) using a M8 x 50mm bolt (F) and a M8 nut (G). Align the
other end of the horizontal brace (B2) with the top hole of the
upright (A1). Place a spacer in the gap and loosely secure with
a M8 x 50mm bolt (F) and a M8 nut (G).
4.2.8 Check that the assembled frame is square and tighten all the
fasteners. Repeat the procedure for the second frame
assembly.
4.3 Fitting the cross beams. Refer to Fig.2.
4.3.1 Support one end frame in a vertical position and attach the end
of one cross beam (I) to it at the base of one of the uprights
(A). Ensure that both tags on the end bracket engage properly
with the slots in the upright as shown in the inset diagram. Tap
the cross beam gently next to the end bracket so that the
beam is properly seated into the slots in the upright. Insert the
locking pin (H) so that it is against the beam. Connect the other
end of the beam to the second end frame at the same
height,tap into place and secure with a locking pin (H).
4.3.2 Attach another cross beam (I) to the other side of the end
frames ensuring that it is at the same level as the first cross
beam.
4.3.3 See Fig.3. Continue to assemble the next two pairs of cross
beams (I) at the heights required. The end frames allow
adjustment in 2" increments. Each pair of beams must be
mounted at the same height. Ensure that all tabs on the cross
beam brackets are fully engaged in the slots in the uprights
and that the cross beams are properly tapped down into place
then secured with a locking pin (H).
4.3.4 Extra components are available to create extra storage racks
as required (see Section 3).
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Fig.2
STR003 & STR003E ISSUE 2 28/06/12
Parts support is available for this product.
To obtain a parts list and diagram please log on to www.sealey.co.uk, email [e-mail] or phone [phone]

Fig.5
Fig.4
EXTENSION PACK
MODEL No: STR003E
Carefully unpack the product and check the contents against
the list below. Should any items be missing or damaged,
immediately contact with your Sealey dealer.
Part Description ............................................................. Qty.
A Upright .................................................................................. 2
BHorizontal Brace.................................................................... 2
CDiagonal Brace...................................................................... 3
DSpacer ................................................................................... 2
ERubber Foot .......................................................................... 2
FBolt M8 x 50mm .................................................................... 6
GM8 Nut................................................................................... 6
HLocking Pin.......................................................................... 12
ICross Beam .......................................................................... 6
Original Language Version
Warning! Before assembly and use ensure you have read,
understood and apply Section 1 safety instructions.
1.1 It is recommended that this tyre racking system be assembled
by two people. When installing the cross beams it is advisable
to use a rubber mallet. Do not use a hard faced hammer as
this will damage the surface finish of the cross beams. Make
sure that all the clips lock in place securely and safety bolts are
fitted before using the unit. Do not use any parts that are
damaged and/or distorted as these may assemble incorrectly
and result in an installation that is unsafe and which may
cause injury or damage when the shelves are loaded.
1.2 Assembling the end frames. Refer to Fig.4.
1.2.1 Insert a rubber foot (E) into one end of each of the uprights (A1 & A2).
Note: Ensure that the end of the upright with the rubber
foot inserted is used as the base.
1.2.2 Place the uprights (A1 & A2) on the floor with the inner edges
facing each other and the rubber feet at the base.
1.2.3 Take one horizontal brace (B1) and one spacer (D). Insert into
the upright (A2) at the base area drilled hole and loosely
secure using a M8 x 50mm bolt (F) and a M8 nut (G).
1.2.4 Place the other upright (A1) so that the horizontal brace (B1)
aligns with the base area drilled hole. Take one of the diagonal
braces (C1) and insert into the upright (A1) so that hole aligns
with the hole in the horizontal brace (B1) and the drilled hole in
the upright (A1). Loosely secure using a M8 x 50mm bolt (F)
and a M8 nut (G).
1.2.5 Align the other end of the diagonal brace (C1) with the
corresponding hole in the opposite upright (A2). Take another
diagonal brace (C2) and align with the same hole on diagonal
brace (C1) and on the upright (A2). Loosely secure using a M8
x 50mm bolt (F) and a M8 nut (G).
1.2.6 Align the other end of the second diagonal brace (C2) with the
corresponding hole in the opposite upright (A1). Take a third
diagonal brace (C3) and align with the second diagonal brace
(C2). Loosely secure both to the upright (A1) using a M8 x
50mm bolt (F) and a M8 nut (G).
1.2.7 Align the remaining end of diagonal brace (C3) with the top
hole of the opposite upright (A2). Place a horizontal brace (B2)
aligned with the diagonal brace (C3) and across to the
opposite upright (A1). Loosely secure one end of horizontal
brace (B2), along with the diagonal brace (C3) to the upright
(A2) using a M8 x 50mm bolt (F) and a M8 nut (G). Align the
other end of the horizontal brace (B2) with the top hole of the
upright (A1). Place a spacer in the gap and loosely secure with
a M8 x 50mm bolt (F) and a M8 nut (G).
1.2.8 Check that the assembled frame is square and tighten all the
fasteners.
1.3 Fitting the cross beams. Refer to Fig.5.
1.3.1 Support one end frame in a vertical position and attach the end
of one cross beam (I) to it at the base of one of the uprights
(A). Ensure that both tags on the end bracket engage properly
with the slots in the upright. Tap the cross beam gently next to
the end bracket so that the beam is properly seated into the
slots in the upright. Insert the locking pin (H) so that it is
against the beam. Connect the other end of the beam to the
second end frame at the same height,tap into place and secure
with a locking pin (H).
1.3.2 Attach another cross beam (I) to the other side of the end
frames ensuring that it is at the same level as the first cross
beam.
1.3.3 Continue to assemble the next two pairs of cross beams (I) at
the heights required. The end frames allow adjustment in 2"
increments. Each pair of beams must be mounted at the same
height. Ensure that all tabs on the cross beam brackets are
fully engaged in the slots in the uprights and that the cross
beams are properly tapped down into place then secured with
a locking pin.
1. ASSEMBLY
STR003 & STR003E ISSUE 2 28/06/12