Sealey ELECTROSTART E/START800HY User manual

INSTRUCTIONS FOR
ELECTROSTART®BATTERYLESS POWER START
800A 12V
MODEL NO: E/START800HY
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Modern vehicles contain extensive electronic systems.
 YouarerequiredtocheckwiththevehicleManufacturer,foranyspecicinstructionsregardingtheuseofthistypeof 
equipment on each vehicle. No liability will be accepted for damage / injury, where this product is not used in accordance
with all instructions.
9Ensure that the vehicle is in a well ventilated area.
9Apply the handbrake and select neutral or ‘park’ before attempting to start.
9Ensure that the ignition switch and all ancillary electrical equipment is switched off.
9Keep clear of any pulleys, belts etc. that will move once the engine starts.
9Take care to ensure correct connection polarity; red clamp to positive, black clamp to negative.
9Energise the E/START800HY only at ambient temperatures between -30°C and 40°C.
9When not in use, switch off and store in a cool, dry place out of the reach of children.
8DO NOT allow this power pack to become wet.
8DO NOT dismantle this E/START800HY: there are no user serviceable parts inside.
8DO NOT use in explosive atmospheres (e.g. the presence of flammable liquids, gases or dust).
8DO NOT use the E/START800HY if it appears damaged in any way.
8DO NOT use this product for any purpose other than that for which it is designed.
8DO NOT leave in direct sunlight or expose to heat.
8DO NOT use abrasive or solvent cleaners on this product.
8DO NOT allow children to play with this product
8DO NOT allow the positive and negative clamps to touch.
1.1. BATTERY SAFETY
WARNING! To reduce the risk of burns or re:
8DO NOT attempt to open, disassemble, modify or service the battery pack.
8DO NOT crush, puncture, short external contacts or dispose of in re or water.
8DO NOT expose to temperatures above 60°C (140°).
9Replace only with the battery pack designated for this product.
9Recycle or dispose of used battery as stipulated by local regulation.
8If the electrolyte in the cells gets on your skin, thoroughly wash with soap and water. If it gets in your eyes, rinse thoroughly with cool
water and seek immediate medical attention.
2. INTRODUCTION
Vehicle jump starting made easy with innovative patented technology. Unlike traditional boosters it does not require an internal battery as a
primary power source but incorporates a lithium battery pack to energise the capacitors when vehicle battery is not sufcient. Simply connect to
the vehicle’s battery, even if discharged and the unit will draw enough power to energise itself in a matter of minutes. Power can then be pushed
safely back through the starting system to jump start the vehicle. If the vehicle battery is faulty or is holding less than 5 volts the E/START800HY
can be pre-charged via an internal lithium battery pack, another vehicle’s battery, a Micro USB charging cable (not supplied) or 12V accessory
lead. The digital display indicates battery voltage, capacitor charge and faults. The internal battery can hold its charge whilst not in use and
without a battery to charge the device is ready to use in a matter of minutes. Compact and lightweight for easier handling and storage, yet still
delivers the same result as heavy, lead acid battery equivalents. Ideal for both professional mechanics and DIY users.
3. SPECIFICATION
Model no: ......................................................E/START800HY
Output: .............................................................................12V
Output start peak (EN): ...................................... 800A (400A)
Maximum starting capacity:.................... petrol 3ltr, diesel 2ltr
Cable & clamp length: ................................................ 500mm
Size (W x D x H):.......................................130 x 50 x 195mm
Lithium Battery: ................................................ 7.4V, 4400mA
USB Output:................................................................. 5V 2A
E/START800HY | Issue:2 21/07/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Warning!:
Explosive risk
Wear eye
protection
Wear protective
gloves
Warning!:
Electricity

4. CONTROL PANEL
5. OPERATION
5.1. Duty Cycle
5.1.1. After 5 starts let the unit rest for 15 minutes.
5.2. Turn of turn off headlights, air conditioning, audio etc.
5.3. BUZZER
5.3.1. Intermittent buzzing indicates the E/START is ready to start vehicles.
5.3.2. Continuous buzzing means there is an error.
5.4. STANDARD MODE
5.4.1. In most situations the weak battery on the vehicle can fully recharge the E/START.
5.4.2. Connect clamps to the battery terminals, E/START will turn on automatically and the display will show the voltage of the vehicle’s
battery, see g.1.
5.4.3. Press ON/OFF and the E/START starts to recharge itself. The display shows the E/START’s percentage, see g.2.
5.4.4. After the ignition sign appears, see g.3, turn on the engine.
5.5. OVERIDE - Battery Fitted to Vehicle
5.5.1. In some situations the E/START may fail to start the car because the vehicle’s battery is too weak. Press ON/OFF for a few seconds to
activate BY PASS MODE. Wait until beep is heard to conrm activation.
5.5.2. After the ignition sign, g.3 appears, turn on the engine as soon as possible.
If the vehicle battery is too low the back up battery automatically kicks in to recharge the unit.
5.6. PRECHARGE MODE
5.6.1. The E/START can be fully recharged by its own back up lithium battery pack, before it is tted to the vehicle.
5.6.2. If the E/START is under 80% of charge, shown on the display, see g.2, press ON/OFF for a few seconds and the back up battery
begins to recharge the E/START.
5.7. BYPASS-NoBatterytted
5.7.1. The E/START’s battery needs to be at 80% of charge or more.
E/START800HY | Issue:2 21/07/17
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© Jack Sealey Limited

5.7.2. Connect E/START to the vehicle with the battery lead disconnected from the battery, POSITIVE E/START lead connected to
VEHICLE BATTERY POSITIVE lead,see g.9.
5.7.3. Press the ON/OFF for a few seconds to activate OVERRIDE MODE.
5.7.4. Turn on the engine.
5.7.5. Put the POSITIVE E/START LEAD and VEHICLE BATTERY POSITIVE onto the BATTERY POSITIVE TERMINAL. Remove the
E/START’s POSITIVE lead after it is fastened to the battery terminal, see g.10.
5.8. GLOW MODE (Only use if the glow plug symbol appears on the vehicle instrument panel)
5.8.1. In cold weather the glow plugs in most diesel vehicles will be rst energised to heat up the engine before it is started, as indicated by a
symbol on the instrument panel.
5.8.2. If this is the case, after the E/START is fully recharged and connected to the vehicle, press GLOW button and turn on the ignition.
Note: GLOW is INACTIVATED in OVERRIDE mode (5.3.3 above).
5.9. LED WORKING LIGHT
5.9.1. Press the light button to turn on/off.
5.10. RECHARGE BACKUP BATTERY
5.10.1. Use the micro USB or the 12V accessory cable to recharge the back up battery after each use or once a year.
6. MAINTENANCE
6.1. Replace battery pack by unscrewing door on rear of E/START and disconnect wiring plug.
fig.9
fig.10
E/START800HY | Issue:2 21/07/17
Original Language Version
© Jack Sealey Limited
E/START
E/START
Red (+)
Red (+)
Black (-)
Black (-)
Clamp (-)
Clamp (-)
Clamp (+)
Clamp (+)
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
BATTERY REMOVAL:- Unscrew battery door on rear unplug battery and remove.
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products
containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack
Sealey Ltd Batteries Producer Registration Number (BPRN) is BPRN00705.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to
www.sealey.co.uk, email [e-mail] or telephone [phone]