Sears 507.459820 User manual

Sears owners manual ..
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MODEl NO.
507.459820
507.459830
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
/
SPYDER
.Assembly
. Operating
. Maintenance
. Repair Parts
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SPYDER 500
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Printed in U.S.A.
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TOTE-CYCLE ASSEMBLY
1. HANDL EBAR AND STEM (FIGURE 1)
A. Loosen stem bolt.
B. Turn stem to point forward and lower it into locknut at least 3"
or more. The stem must be lowered this far to hold securely.
Tighten stem bolt securely.
C. Insert handlebar in stem and adjust handlebar to suitable posi-
tion, tighten clamp screw and put grips on handlebar ends.
2. SADDLE AND SADDLE POST
A. Place saddle on post, adjust to level position and tighten clamp
securely.
-B. Loosen saddle post quick-release lever in bike frame and adjust
height of saddle to comfortable position, then tighten lever.
NOTE: Seat post must be lowered at least 2W' into frame.
3. PEDALS (FIGURE 2)
.A. Look for «R" and "L" stamped on end of pedal spindle or on
spindle nut.
B. Screw pedal marked "R" into right-hand crank eye which is on
sprocket side of bicycle. CAUTION: Threads may fit a little
snugly at first, so be sure they are correctly started before
tightening. This pedal screws in clockwise. direction.
"':S
C. Screw pedal marked C(L" into other crank eye on left side of bi-
cycle. This pedal screws in counter-clockwise direction. ~
4. REAR CARRI ER FRAME (FIGURE 3)
A. Place frame on rear of bicycle with the open end of the frame to-
wards the front.
B. Locate the four thread-forming screws (No. 10 x 1/2" with round
slotted head). Since these are self-threading screws, use a good
screwdriver and exert. a little extra steady pressure to help the
screw form the threads. Tighten the two rear screws first.
C. Fasten the front end of the carrier frame with the remaining two
screws.
5. HOW TO DISASSEMBLE. YOUR TOTE.CYCLE IS PACKAGED
WITH THE FRAME ASSEMBLED
A. Study illustration at right. S~t up bicycle on the floor, supported
by the kickstand.
.B.Remove
wing screws from threaded holes but leave them attached
to the plastic tether.
C. Grip frame on each side of joint and lift the joint upwards to dis-
engage the two special positioning tabs. The bike now is in two
pieces. See illustration.
D. Re-assembly is accomplished by reversing Steps A throughC.
6. LOCATION OF SERIAL NUMBER (FIGURE 4)
The Serial Number and Model Number are stamped on the under-
side of the, crank hanger tube. See illustration.
2
Stem
Clamp Screw
I
Lock Nut
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7. TIRES
Never ride on under-inflated tires. Tires should be
kept inflated to the pressure marked on the tire.
CALI PER BRAKE ADJUSTMENT
Make sure the brake releases evenly on each side. If not, tap the
return spring on the side which releases too far.
8. FRONT CALIPER BRAKE
A. Place handlebar grips on handlebar.
S. Remove screw from hand brake lever clamp.
C. Place" hand brake lever on left side of handlebar (as illustrated).
Reassemble clamp and screw and tighten: securely.
9. INSTALL REFLECTOR
Remove reflector and pal nut from hardware packageo Assemble to rear fender.
NOTE: DAMAGED REFLECTORS SHOULD BE PROMPTLY REPAIRED OR
REPLACED.
3-SPEED MODEL
1. ASSEMBL Y
Assemble 3-speed models as outlined in 1 through 8.
2. ADJUSTMENT OF 3.SPEED HUB
The rear hub must be properly adjusted at all times.
Check for proper adjustment after the first few weeks
of operation, after tightening chain or after rear
wheel has been removed. If the crank fails to drive
the bicycle, the hub needs adjusting.
A. Place shift lever in high speed position.
B. Move crank slightly forward and backward to in-
sure that gear is engaged.
MAINTENANCE
WHEELS
Eliminate wobble. Tighten wheel Nuts and oil bear-
ings. SPOKES -Replace broken. ones promptly.
COASTER BRAKE
Unless you're an expert, have it adjusted by a serv-
Iceman.
CHAIN
Check for damaged links.
and lubricate frequently.
Secure snug fit. Clean
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C. Move lever to neutral and hold in this position.
The crank should be able to move freely forward
and backward.
D. If the crank will not move freely, loosen Nut
(Key No. 52) on Pull-Rod Assembly (Key No.
40). See Hub Parts Illustration. Rotate knurled
cable nut several turns and tighten nut.
E. Check for proper adjustment as outlined in para-
graph 3. If hub is still out of adjustment, repeat
procedure in paragraph 4.
NOTE: If wheels are removed for any reason, be
sure to replace spacer washers in original location.
PEDALS
Lubricate and tighten pedal bearings and spindle.
CRAN K '-
Keep clean and greased.
have serviceman make adjustments.
If it wobbles,
TIRES
Inflate to correct air pressure. Remove imbedded
metal, glass, etc. TIRE VALVE - Inspect often for
leaks.
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OWNER'S RESPONSIBILITY AND RULES FOR RIDING
BfCYCLE SELECTION AND PURCHASE
This bicycle conforms with the requirements of Bicycle
Manufacturers Association Standard BMA6.
The purchaser should assure this bicycle fits the intended
rider. Bicycles come in several sizes. Personal adjust-
ment of saddle and handlebars are necessary to assure
maximum safety and comfort.
The pu~chaser should be instructed on the operation of
accessories and equipment, and be sure the intended rider
can operate them.
PREPARATION
ASSEMBL Y-The manufacturer's instructions for assem-
bly should be fol/owed, and the assembler should insure
that al/ nuts, bolts and screws are tightened.
FITTING THE BICYCLE.. To ride safely and comfort-
ably, the bicycle must FIT the rider. The assembler
should check the saddle position, adjusting it up or down
so that with the bal/ of the rider's foot on the pedal in its
lowest position, the rider's knee is slightly bent.
At least 2~ inches of seat post and handlebar stem should
remain in the frame. Seat post, nuts and handlebar stem
shql/ then be securely tightened.
TIRES -Tires should not be over-inflated, and should be
kept at the specified pressure.
BRAKES -The rear caliper brake lever which is marked
"R" should be assembled to the right-hand side of the
handlebar. The front caliper brake lever which is marked
"P" should be assembled to the left side of the handle-
bar. Brakes should be in good operating condition.
REFLECTORS AND LIGHTS -Reflectors should be se-
curely fastened and visible from the rear. If lights are in-
stal/ed, they should be in good operating condition.
MAINTENANCE
The bicycle should be inspected and lubricated frequently.
REFLECTORS AND LIGHTS -Should be visible at dusk
and at night. Damaged units should be promptly repaired
or rep laced.
TIRES -Should be inspected frequently for wear. Pres-
sure should be checked frequently.
WHEEL ALIGNMENT -Wheels should rotate smoothly
without wobbling from side to side. If necessary, they
should be realigned. Axle nuts should be kept tight.
HANDLEBARS -Should be adjusted frequently for com-
fort and growth. At least 2~ inches of handlebar stem and
seat post should be kept down in the frame. They should
be securely tightened. Handlebar grips should fit snugly,
and worn ones replaced.
BRAKES -When the bicycle leaves the manufacturer, the
brakes have been checked and adjusted. The purchaser
should periodical/y inspect and maintain the brakes. The
coaster brake arm must be securely fastened to the frame.
PEDALS -It is imperative that the shoulder of the pedal
axle be securely tightened against the crank arm. Worn or
damaged pedals should be replaced.
CHAIN -Chain should be checked frequently for damage
and stretch, and be readjusted if necessary. It should be
lubricated frequently with light oi/.
The bicycle should be inspected twice ayear by acompe-
tent person.
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RULES OF THE ROAD
Obey al/ traffic instructions, traffic lights, stop signs,
one-way streets, etc.
Keep right and ride single file. Don't weave in and out,
swerve or stunt in traffic. Never hitch aride on another
vehicle.
For dusk or night riding, the bicycle should be equipped
with awhite light in front and areflector in the rear.
Take special precautions at al/ intersections. Look both
ways; be sure to use proper hand signals to indicate stop-
ping and turning.
Always give pedestrians the right of way.
Watch out for cars pul/ing into traffic, and for doors open-
ing on parked cars.
Don't carry passengers. Never carry packages that ob-
struct vision, or interfere with the proper control of the
bicycle.
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PARTS LIST FOR HEAD FITTINGS
Key
No.
Part Name
Part No.
*Head
Fitting Set
Head Lock Nut
Head Key Washer
Head Adjustable Cone
Head Bearing (2 required)
Head Bearing Cup (2 required)
Head Fixed Cone
5507-B
1
2
3
4
5
6
*Sold as Assembly Only
2
6 5
Key
No.
PARTS LIST FOR HANGER FITTINGS
Part Name Part No.
*Hanger Fitting Set
Hanger Fixed Cone w/dust cap
Hanger Bearing (2 required)
Hanger Cup (2 required)
Hanger Adjustable Cone
Hanger Key Washer w/dust cap
Hanger Lock Nut
5506-B
1
2
3
4
5
6
* Sold as Assembly Only
PARTS LIST FOR FRONT HUB FITTINGS
Key
No. Part Name Part No.
5
*2496-B8
1
2
3
4
5
6
Front Axle Set
Axle
Hub Shell - 28 Hole
Bearing & Retainer (2 required)
Lock Nut (2 requ ired)
Nut (2 required)
Cone & Dust Cap (2 required)
Axle Set Complete -(Less
Hub Shell)
* Sold as Assembly Only

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NOTE: Thi sill ustration shown for parts identi fication on \y.
Key 507.459820 507.459830
No. Part No. Part No. Part Name
111650 11650 F ra me
214833.3 14833.3 Sprocket
3 14745-3 14745.3 Cran k
424425 24425 *Fork
5 7797-B3 7797 -B3 **Front Fender
6 5158-B2 51S8-B2 Front Brace
7848S-B3 848S.B3 **Rear Fender
851S8-B2 5158-B2 Rear Brace
9 10228 10228 Front Wheel (without tire)
10 8410-B3 8410.B3 Front Rim - 28 Hole
897S-B 8975-B tSpokes -28 (7-9/16")
2996-BL 2996-BL Front Hub (See Page 5)
11 10200 13636 t Front Tire -20 x 1.75
-16221 16221 -tFront Tube
12 11396 11838 Rear Wheel (without tire)
13 8410.B3 8410.B3 Rear Rim - 28 Hole
897S.B 8975.B tSpokes - 28 (7-9/16")
2997 -BD 11839 Rear Brake (See Page 8)
14 10200 13636 tRear Tire -20 x 1.75
-16221 16221 tRear Tube
15 11669 11669-3 *Cha inguard
16 12641-2 12641-2 Kickstand
17 9812-B2 9812-B2 Seat Po st
18 8513.B 8513-B Seat Post Clamp
12157 12157 Quick Release Clamp
19352-3 19352-3 Handlebar
24513 24513 Stem
19 2105.53 2105-53 tChain (106 Links - 52.1/2")
-- 11962.3 Luggage Carrier - Front
11666 11666 Luggage Carrier -Rear
20 11678 11678 Plastic Tether
23882 23882 Reflector
-- 11843 FrontCaliper Brake (See Page 7)
-Not illustrated
*Replacements available in chrome only
** Replacements available in complete sets only
tStandard Hardware Items -May be purchased locally
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SEARS 20" TOTE-CYCLE MODELS 507.459820 & 507.459830
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Standard Accessories, such as Saddles, Pedals and Grips, may be
purchased from any Sears Retail or Catalog Sales Store. Specify
color on all enameled parts. NOTE: If unavailable locally, order
nuts, bolts and washers and note where used.
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Key Key
No. Part Name Part No. No. Part Name Part No.
1Pivot Bolt, Front, Complete A-O 6Brake Shoe Complete with A-19
2Brake Spring A.S Rubber
3Brake Arm - Left A-9 7Adjusting Barrel, Complete A-25
4Brake Arm - Right A.10 8Hand Lever, Complete A.43
5Cable Anchor Bolt, Complete A.ll 9Cab Ie Complete - 34%" /30%" A.62
713 14 15 3 16 17 18 2
Key Key
No. Part Name Part No. No. Part Name Part No.
1Axle Nut, 3/8" thick B8.13 9 Brake Shoe
BB.22
1Axle Nut, 5/16" thick BB.13A 10 Retainer Sub.Assembly BB.1S9
2Axle Washer BB. 14A 11 Axle, 6.3/8" long BB-4
3Locknut BB.1S 12 Hub Shell - Not sold as Spare Part
4Arm Clip Assembly with BB.11 13 Drive Screw BB-502
Screw and Nut 14 Retainer (7 -1/4" balls) BB.20
5Brake Arm BB.510 15 Adjusting Cone BB.7
6Arm Side Dust Cap BB'.S32 16 Sprocket Dust Cap BB.SS8
7Retainer (9 - 1/4" balls) BB-516 17 Sprocket - 15 Teeth BB.142
8Anchor~End Expander B B.533 18 Sprocket Retaining Ring BB.155
7
EXCEL FRONT CALIPER BRAKE PART NO. 11843
.
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BENDIX COASTER BRAKE PART NO. 2997 -BD
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2 3 4 56 7 810 9 11 12

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2 3 43 7 618 16 11 14 20 19 26 33 36m 29 14 41 32 35 47 48 50 46 3 40
Key Key
No. Part Name Part No. No. Part Name Part No.
1Axle Nut 483072 29 Pawl.Carrier Assembly 483101
2Serrated Washer (two) 483073 31 Pawl Spring Ring 483103
3Lock Nut (three) 483074 32 Compression Spring 483104
4Lock Washer 483075 33 Dog Ring 483105
5Mounting Assembly 483190 34 Bearing Collar 483106
6Brake Arm & Cone Assembly 483077 35 Ball Retainer S 1020 483107
7Dust Cap 483078 36 Axle, Length 6.06" 483108
8Brake Arm (Bend ix. Torpedo) 483079 37 Axle, Length 6.57" 483109
9Ball Retainer 483080 38 Clutch Gear 483110
10 Brake Shoe 483081 39 Sliding Block 483 111
11 Braking Cone Assembly 483082 40 Pull-Rod Assembly 483112
12 Friction Spring on Braking Cone 483083 41 Compression Spring 483 113
14 Pawl (four) 483085 42 Driver Assembly 483114
15 Pawl Spring Ring 483086 43 Ball Retainer S 2048 483123
16 Hub Shell -Not sold as Spare Part 44 Dust Cap in Driver 483124
17 Lock Washer on Axle 483089 45 Fixed Cone 483125
18 Thrust Washer 483090 46 Dust Cap on Fixed Cone 483126
19 Planet.Wheel Carrier Assembly 483091 47 Dust Cap on Driver 483127
20 Spring Ring 483092 48 Sproc ket -15 Tooth 483119
21 Locating Sleeve 483093 49 Washer (two) 483128
22 Journal Pin (three) 483094 50 Spring Ring 483129
24 Planet Pinion (three) 483096 51 Chain.Guide Nut 483130
26 Gear Ring w/friction spring 483098 52 Knurled Nut 483131
28 Gear.Change Plate 483099
BENDIX- TORPEDO TRIGGER CONTROL (3-Speed)
REAR HUB FOR 3-SPEED MODEL
F&S - TORPEDO BRAKE
PART NO. 11839
1
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59 17 10 12 15 21 22 24 34 38 31 28 39 49 45 251 52
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Part Name Part No.
Key
No. Part Name Part No.
2
Trigger Gear Control Assembly
w/screw, 1.1/8" Clamp
Control Wire Assembly w/two
fixed nipples, 9" sheath,
31~" cable
483136
483138
3Stop Assembly for Control Wire
Sheath for 1-1/8" Frame Tube
Pulley Mounting for 1.1/8"
Frame Tube
483141
4483139
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Sears owners manual
.~
MODEl NO.
507.459820
507.459830
The Model Number of your bicycle will be found stamped on the
frame under the Crank Hanger. Always mention this Model Num.
ber when communicating with us regarding this bicycle or when
ordering repair parts.
All parts listed herein may be ordered through SEARS, ROEBUCK
AND CO. When ordering ports by mail, sel!ing prices will be
furnished on request or parts will be shipped at prevailing prices
and you will be billed accordingly.
HOW TO ORDER
REPAIR PARTS
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL.
LOWING INFORMATION AS SHOWN IN THIS LIST:
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER
4. The NAME of ITEM
SEARS SER VICE
IS AT YOUR SERVICE
WHEREVER YOU LIVE
OR MOVE IN THE U.S.A.
Your Sears merchand i se takes on added va lu e when youdi scover
that Sears has over 2,000 Service Units throughout the country.
Each is staffed by Sears.trained, professional technicians using
Sears.a pproved parts and methods.