Segway Villian ssv series User manual

SERVICE MANUAL

SSV4&3*&4130%6$54

Index

GENERAL INFORMATION

1-1

REGULAR MAINTENANCE

2-1

ENGINE

3-1

FRONT AND REAR AXLE

4-1

FUEL SYSTEM

5-1

COOLING SYSTEM

6-1

INTAKE SYSTEM

7-1

DRIVE CHAIN SYSTEM

8-1

FRONT AND REAR SUSPENSION

9-1

RIM AND TIRE

10-1

BRAKE SYSTEM

11-1

STEERING SYSTEM

12-1

FRAME/BODY AND TRIM

13-1

ELECTRICAL SYSTEM

14-1

This manual provides information on UTV diagnosis, maintenance procedures, adjustments, and

speciﬁ cations for use by maintenance technicians. All materials, illustrations and product descriptions

contained in this manual are in accordance with the status at the time of publication. To ensure the

eﬃ cient safety of vehicles.

With quality, improve vehicle continuous research and development, this may lead to parts of

the manual account do not tally with the vehicle actual situation, so the state of the vehicle body shall

prevail, when in doubt it is suggested that you contact the segway dealership, mentioned the latest

status of this manual or information relating to the product part number or special tools.

No part of this manual may be copied or stored in any form without the permission of Segway

Technologies LTD. The above declaration applies to all texts, ICONS and forms.

1. This manual is provided by Segway Technology Co., Ltd. and is prepared for qualified

professional and technical personnel. Attempts to repair and maintain the vehicle without proper training

and without proper tools and equipment may injure the maintainer or others and may damage or disable

the vehicle in normal operation.

2. Correct vehicle repair and maintenance is very important for the personal safety of maintenance

personnel and the safe and reliable operation of motor vehicles. If a part needs to be replaced, please

use the same part or the part designated by Segway.

3. The maintenance procedures recommended in this manual are eﬀ ective methods of repair and

maintenance, some of which require the use of specialized tools.

Therefore, if replacement parts, repair procedures or tools are to be used that are not approved

or recommended by Segway, it must ﬁ rst be conﬁ rmed that there is no risk to personal safety or safe

operation of the vehicle.

SEGWAY TECHNOLOGY CO., LTD.

Web:

SegwayPowersports.us

SUMMARY

TERMINOLOGY

A

ABDC

AC

ATDC

BBDC

BDC

BTDC

C

CVT

D C

F

ft

g

kg/cm²

h

L

ampere(s)

after bottom dead center

alternating current

after top dead center

before bottom dead center

bottom dead center

before top dead center

degree(s) Celcius

centrifugal variable Transmission

direct current

farad(s)

degree(s) Fahrenheit

foot, feet

gram(s)

Kilograms per square centimeter

hour(s)

liter(s)

lb

m

mm

min

N

Nm

Pa

HP(PS)

psi

r

rpm

TDC

TIR

V

W

Ω

pounds(s)

meter(s)

Millimeter(s)

minute(s)

newton(s)

Newton meters

pascal(s)

horsepower

pound(s) per square inch

revolution

revolution(s) per minute

top dead center

total indicator reading

volt(s)

watt(s)

ohm(s)

This manual includes a variety of "warnings", "attention", "tips", etc., which must be carefully

followed in order to reduce the risk of injury during repair or maintenance. Improper repair or

maintenance will damage the vehicle or bring safety hazards to the vehicle.

!

WARNING

WARNING indicates a potential hazard that may result in severe injury or death to the operator,

bystander or person(s) inspecting or servicing the vehicle.

!

CAUTION

CAUTION indicates a potential hazard that may result in personal injury or damage to the vehicle.

TIPS

TIPS provide maintenance information to give the corresponding reminder, express and explanation.

NOTES BEFORE MAINTENANCE

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

1 - 1

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER/ENGINE SERIAL CODE…… 1-2

TECHNICAL PARAMETERS OF VEHICLE………………………… 1-3

UNIT CONVERSION TABLE……………………………………………… 1-6

TORQUE……………………………………………………………………1-7

GENERAL INFORMATION

1 - 2

GENERAL INFORMATION

Vehicle identiﬁ cation number

The frame number is stamped on the frame cross tube under the right cargo box at the rear of the

vehicle.

Reference the vehicle identiﬁ cation number (VIN) when corresponding about the Segway Powersports

vehicle.

VEHICLE IDENTIFICATION CODE COMPOSITION

No. Serial Number Meaning No. Serial Number Meaning

1-3

Manufacturer's identiﬁ cation code

8

Designed sequence number

4

Vehicle category

9

Check Number

5

Power Type

10

Year of production

6

Nominal Engine displacement

11

Assembling Plant Code

7

Rated power of drive motor

12-17

Production sequence Number

VEHICLE IDENTIFICATION NUMBER/ENGINE SERIAL CODE

1 - 3

GENERAL INFORMATION

TECHNICAL PARAMETERS OF VEHICLE

ITEM

PARAMETERS

SGW1000F-S1 SGW1000F-S2

Length×width×height 3375mm×1630mm×1800mm 3380mm×1850mm×1850mm

Wheelbase 2590mm

Front wheelbase 1340mm 1570mm

Rear wheelbase 1350mm 1575mm

Curb weight 860kg 880kg

Ground clearance 360mm 380mm

Turning diameter 12000mm 13000mm

Height of seat from ground 560mm(EPA)/

670mm(T1a\T1b) 620mm

Steering wheel diameter 310mm

Carrying load 90 kg

Reserve fuel volume 5L

Rim type and

speciﬁ cation

Front wheel Aluminum rim1465 Anti drop aluminum rim1465

Rear wheel Aluminum rim1470 Anti drop aluminum rim1470

Tire type and

speciﬁ cation

Front wheel 29×9.00R14 30×10.00R14

Rear wheel 29×11.00R14 30×10.00R14

Tire pressure

Front wheel

（PSI/kPa）

18

PSI（

124

kPa）

18

PSI（

124

kPa）

Rear wheel

（PSI/kPa）

18

PSI（

124

kPa）

18

PSI（

124

kPa）

Driving brake

Type Hydraulic, disc type, H type

Operation

Mode Foot operation

Parking brake

Type Mechanical

Operation

mode Hand operation

1 - 4

GENERAL INFORMATION

Suspension

type

Front Double wishbone independent suspension

Rear Multi-link independent suspension

Shock

absorber

type

Front

Hydraulic spring-external airbag

Rear

Hydraulic spring-external airbag

Air ﬁ lter type Paper ﬁ lter type

Muﬄ er type Impedance

Engine type Parallel double cylinder, water cooling, four stroke

Engine model 293MY

Displacement 999 cm3

Compression ratio 12.0:1

Bore diameter (mm) × stroke (mm)

93

mm

×73.6

mm

Starting method Electric start

Ignition type Eletcricity(ECU)

Spark plug type NGK CPR7EA /TORCH B7RTC

Spark plug clearance 0.7~0.9mm

Lubrication method Pressure splash

Cooling method Liquid cooling

Coolant capacity 9500 mL

Lubricant

type

Engine SAE10W-40/SJ or Higher

Front axle gear SAE 75/80W-90 GL5

Gearbox SAE 75/80W-90 GL5

Lubricating

oil capacity

Engine 3300mL

Front Axle 180 mL

Gearbox 1500mL

Fuels(Gasoline Unleaded) 87#

Fuel tank capacity 44L

Total volume of storage box 8L

CVT transmission ratio 0.891～3.608

1 - 5

GENERAL INFORMATION

Headlight

Headlamp Driving beam 28.4W

Headlamp Passing beam 14.9W

Front position lamp 2.4W

Daytime running lamp 27.6W

Front durection indicator 21.6W

Illumination of headlamp (single)cd 21.6W

Rear light

Rear brake light color/speciﬁ cation Red/12.78 W

Rear position light color/speciﬁ cation Red/2.12 W

Rear turn signal color/speciﬁ cation Amber/2.32 W

Color/Speciﬁ cation of Rear License Plate Light White/2.5 W

Battery capacity 12V/32Ah

Shift operation mode Mechanical

Auxiliary DC Outlet

12V

Instrument TFT

Central control screen (inch) (optional) 10.6

Seat belt

Driver Four-point roll-up

Passenger Four-point strap

Power output

mode Shaft drive

Front winch

（lb/m）3500（4500 optional）

1 - 6

GENERAL INFORMATION

UNIT CONVERSION TABLE

Torque

Unit

coeﬃ cient

Convert to

N·m

× 0.1020

×0.7376

×8.851

kg·m

ft·lbs

in·lbs

kg·m

×9.807

×7.233

×86.80

N·m

ft·lbs

in·lbs

×0.833

×0.116

ft·lbs

kg·m

Pressure

kPa

× 0.01020

× 0.1450

× 0.7501

kg/cm

²

psi

cmHg

kg/cm

²

kg/cm

²

cm Hg

× 98.07

× 14.22

× 1.333

kPa

psi

kPa

Power

N

× 0.1020

× 0.2248

kg

lb

kg

× 9.807

× 2.205

N

lb

Volume

L

mL

× 0.2642

× 0.2200

× 1.057

× 0.8799

× 2.113

× 1.816

0.03381

0.02816

0.06102

gal (US)

gal (imp)

qt (US)

qt (imp)

pint (US)

pint (imp)

oz (US)

oz (imp)

cu in

Speed

km/h

× 0.6214

mph

Power

kW

× 1.360

× 1.341

PS

HP

PS

× 0.7355

× 0.9863

kW

HP

Temperature

°C to °F : °C x 9/5 + 32 = °F

°F to °C : °F - 32 x 5/9 = °C

1 - 7

GENERAL INFORMATION

TORQUE

The following tables list the tightening torque for the major fasteners, and the parts requiring use of a

non-permanent locking agent or liquid gasket.

Letters used in the “Remarks” column mean:

L: Apply a non-permanent locking agent.

MO: Apply molybdenum disulﬁ de oil solution (mixture of the engine oil and molybdenum disulﬁ de

grease in a weight ratio 10:1).

EO: Apply engine oil.

SS: Apply silicone sealant

Lh: Left-hand Threads

R: Replacement Parts

S: Follow the speciﬁ c tightening sequence.

Engine standard fastener torque

NO.

Fastener

Torque

Fastening part

Remarks

N·m

kgf·m

ft·lb

1

Screw M6×16

8~12

0.8~1.2

69~103.6

in·lb

2

Screw M8×25

22~28

2.2~2.8

16.2~20.7

3

Screw M6×16

16~20

1.6~2.0

11.8~14.7

4

Screw M8×25

29~35

2.9~3.5

21.4~25.8

5

5Hexagon ﬂ ange bolt

M10×1.25×25

75~85

7.5~8.5

55.3~62.7

6

6Hexagon ﬂ ange bolt

M12×1.25×30

112~128

11.2~12.8

82.6~94.4

Engine special fastener torque

1

1 Bolt

M12×1.25×185

112~128

11.2~12.8

82.6~94.4

CVT Clutch primary

2

2 Bolt

M10×1.25×80

75~85

7.5~8.5

55.3~62.7

CVT Clutch

secondary

3

Cylinder head bolt

M11×1.25×150

1. 12

2. 35

3. Tighten

at 180°

angle

1. 1.2

2. 3.5

3. Tighten

at 180°

angle

1. 8.8

2. 25.8

3. Tighten

at 180°

angle

Cylinder head

assemble bolt

Through

three

tightening

4

4Box bolt combination

M10×1.25×110

1. 12

2. 28

3. Tighten

at 90°

angle

1. 1.2

2. 2.8

3. Tighten

at 90°

angle

1. 8.8

2. 20.6

3. Tighten

at 90°

angle

Lower crankcase

assembly bolt

Through

three

tightening

5

Bolt M8×90

33~36

3.4~3.7

24~27

4 lower crankcases

bolts

6

Bolt M8×40

33~36

3.4~3.7

24~27

2 upper crankcase

bolts

7

Piston nozzle pressure

regulator

18~22

1.8~2.2

13~16

Upper crankcase

cylinder bore

1 - 8

GENERAL INFORMATION

8

bolt M10

1. 25

2. 45

3. Tighten

at 60°

angle

1. 2.5

2. 4.5

3. Tighten

at 60°

angle

1. 18.4

2. 33

3. Tighten

at 60°

angle

Connecting rod bolt

Through

three

tightening

9

bolt M12×1.25×30-LH

145~155

14.5~15.5

107~114

Crankshaft magneto

rotor

10

bolt M6×16

7~9

0.7~0.9

62~80 in·lb

Water pump impeller

11

bolt M24

18~22

1.8~2.2

13~16

Lower crankcase

12

bolt M10×1.25×45

55~65

5.5~6.5

40.5~48

Driven bevel gear

cover

13

bolt M8×40

25~35

2.5~3.5

18~25.8

Driven bevel gear

cover

14

bolt M8×125

25~35

2.5~3.5

18~25.8

Driven bevel gear

cover

15

15 Nut

M33×1.5

240~250

24~25

177~184

1 driven bevel gear

nut, 2 3rd axle nuts

16

16 Nut

M30×1.5-LH

195~205

19.5~20.5

144~151

Four-axis driving

bevel gear

17

17 Nut

M30×1.5

195~205

19.5~20.5

144~151

Four-axis assembly

18

Neutral position spring plug

23~27

2.3~2.7

17~20

Left crankcase

19

Engine drain plug m14

16~20

1.6~2.0

12~15

Oil drain screw hole

20

Shoulder bolt

10~14

1.0~1.4

7~10

4 Cylinder head

cover bolts

21

Shoulder bolt

10~14

1.0~1.4

7~10

Tension plate, guide

plate

22

Water pipe adapter

23~27

2.3~2.7

17~20

Lower crankcase

cover, left crankcase

cover

23

Oil ﬁ lter adapter

35~45

3.5~4.5

17~20

Left crankcase cover

oil ﬁ lter

24

Flow oriﬁ ce φ1

1.9~2.5

0.19~0.25

17~22

in·lb

Gear box oil pump

body

25

Oil regulator valve unit

20~24

2.0~2.4

14.7~17.7

Lower crankcase

M16 screw hole

26

Stud M8×43

22~26

2.2~2.6

16.2~19

Cylinder head

exhaust port

assembly exhaust

pipe

27

bolt M6×40

12~16

1.2~1.6

8.8~12

Shift gear of shift

drum

28

28 Nut

M22×1

175~185

17.5~18.5

130~136

Gearbox counter

shaft, overload

protector

29

bolt M6×12

18~22

1.8~2.2

13~16

Timing driven

sprocket

30

Shoulder bolt M6×21

12~16

1.2~1.6

8.8~12

Shift positioning

plate

31

Screw M6×16

18~22

1.8~2.2

13~16

Magneto overrunning

clutch

Other threaded fasteners

1

M6×1.0

9~11

0.9~1.1

80~97

in·lb

2

M8×1.25

20~26

2.0~2.6

14.7~19

3

M10×1.5

55~65

5.5~6.5

40.5~48

1 - 9

GENERAL INFORMATION

Standard fastener torque of the whole vehicle

NO.

Fastener

Torque

Remarks

N·m

kgf·m

ft·lb

1

Bolt

M6

8~12

0.8~1.2

69~103.6 in·lb

2

Bolt

M8

30

～

40

40 3.0~4.0

22.1~29.5

3

Bolt

M10

40

～

50

4.0~5.0

29.5~36.9

4

Bolt

M12

50

～

60

5.0~6.0

36.9~44.3

Torque of special fasteners for vehicle

1

1 Engine install bolt M10×1.25×20 40～50

4.0~5.0

29.5~36.9

29.5~36.9 L

2

2 Engine install bolt M10×1.25×40 65～75

6.5~7.5

40.5

~55.3

3

Engine install bolt M10×1.25×155

Engine install bolt M10×1.25×155 65～75

6.5~7.5

40.5

~55.3

4

Engine install bolt M12×1.25×85

Engine install bolt M12×1.25×85 110～120

11.2~12.2

81~88

5

Front Axle install bolt

M10×1.25×20

40

～

50

4.0~5.0

29.5~36.9

29.5~36.9 L

6

Front Axle install bolt 5789 M8×90

20~26

2.0~2.6

14.7~19

8

Front Suspension bolt M8×30

20~26

2.0~2.6

14.7~19

9

Front Suspension bolt

M10×1.25×45

65

～

75

6.5~7.5

40.5

~55.3

10

Front Suspension bolt

M10×1.25×55

65

～

75

6.5~7.5

40.5

~55.3

11

Front Suspension bolt

M12×1.25×145

M12×1.25×145 110～120

11.2~12.2

81~88

12

Front Suspension bolt

M12×1.25×65

M12×1.25×65 110～120

11.2~12.2

81~88

13

Front and rear balance rod

connecting rod nutM10×1.25

40

～

50

4.0~5.0

29.5~36.9

29.5~36.9 L

14

Rear suspension bolt M8×30

20~26

2.0~2.6

14.7~19

15

Rear suspension bolt

M10×1.25×55

65

～

75

6.5~7.5

40.5

~55.3

16

Rear suspension bolt

M12×1.25×90

M12×1.25×90 110～120

11.2~12.2

81~88

17

Rear suspension bolt

M12×1.25×120

M12×1.25×120 110～120

11.2~12.2

81~88

18

Rear suspension bolt

M12×1.25×145

M12×1.25×145 110～120

11.2~12.2

81~88

19

Rear suspension bolt

M12×1.25×170

M12×1.25×170 110～120

11.2~12.2

81~88

20

Axle mounting nut

（

Thread

M12×1.25

）

）110～120

11.2~12.2

81~88

21

Beadlock ring mounting

boltM8×25

20~26

2.0~2.6

14.7~19

14.7~19 L

22

Axle mounting nut M24×2

290

～

310

310 29.6~31.6 213.7~228.0

23

EPS mounting bolt M10×1.25×95

55

～

65

（

Test nut

）

5.5~6.5

40.5~48

24

Steering rod

（

With EPS

）（

Thread

M12×1.25

）

）110～120

11.2~12.2

81~88

81~88 L

1 - 10

GENERAL INFORMATION

25

EPS Install bolt M8×16

20~26

2.0~2.6

14.7~19

14.7~19 L

26

Steering wheel lock nut M14×1.5

65

～

75

6.5~7.5

40.5

~55.3

27

Steering column mounting bolt

M8

20~26

2.0~2.6

14.7~19

14.7~19 L

28

Brake caliper body mounting bolt

M10×1.25×25

40

～

50

4.0~5.0

29.5~36.9

29.5~36.9 L

29

Brake disc mounting bolt

（

Thread

M8

）

35~40

3.5~4.0

25.8~29.5

25.8~29.5 L

30

Oxygen Sensor

（

Thread

M18×1.5

）

45

～

55

55 4.5~5.5

29.5~40.5

2 - 1

MAINTENANCE

MAINTENANCE PERIODIC TABLE ................................................................................ 2-3

Maintenance Reference ............................................................................................... 2-6

Grease .......................................................................................................................... 2-8

GENERAL VEHICLE INSPECTION AND MAINTENANCE ............................................. 2-9

Pre-Ride / Daily Inspection ........................................................................................... 2-9

Frame, Nuts, Bolts, and Fasteners ............................................................................... 2-9

Shift Cable Inspection / Adjustment ............................................................................ 2-10

FUEL SYSTEM AND AIR INTAKE ................................................................................. 2-11

Fuel System ............................................................................................................... 2-11

Fuel Filter ................................................................................................................... 2-11

Fuel Lines ................................................................................................................... 2-12

Engine Intake Pre-Filter Service ................................................................................. 2-13

Air Filter Service ......................................................................................................... 2-13

ENGINE .......................................................................................................................... 2-14

Engine Oil Level ......................................................................................................... 2-14

Engine Oil Change ..................................................................................................... 2-14

Replace oil ﬁ lter/oil strainer ........................................................................................ 2-16

Add engine oil ............................................................................................................. 2-17

Engine / Oil Tank Breather Hose Inspection ............................................................... 2-18

Engine Cylinder Leakdown Test ................................................................................. 2-18

Spark arrester ............................................................................................................. 2-19

TRANSMISSION AND FRONT GEARCASE ................................................................ 2-20

Check the level of rear gear box ................................................................................ 2-20

Check the level of front gear box ................................................................................ 2-21

Front/rear gearbox oil discharge ................................................................................ 2-21

2 - 2

MAINTENANCE

COOLING SYSTEM ....................................................................................................... 2-23

Cooling System Hoses ............................................................................................... 2-23

Cooling bottle coolant ................................................................................................. 2-24

PVT / FINAL DRIVE / WHEEL AND TIRE...................................................................2-25

CVT belt ..................................................................................................................... 2-25

The CVT dry ............................................................................................................... 2-25

PVT / FINAL DRIVE / WHEEL AND TIRE ...................................................................... 2-25

Drive Shaft Boot Inspection ........................................................................................ 2-26

Wheel ........................................................................................................................ 2-26

Wheel Removal .......................................................................................................... 2-27

Wheel Installation ....................................................................................................... 2-27

ELECTRICAL AND IGNITION SYSTEM....................................................................2-28

Battery disassembly ................................................................................................... 2-28

Battery charging ......................................................................................................... 2-28

ELECTRICAL AND IGNITION SYSTEM ........................................................................ 2-28

Battery installation ...................................................................................................... 2-29

Spark plug .................................................................................................................. 2-29

Spark plug inspection ................................................................................................. 2-30

SUSPENSION...............................................................................................................2-31

Oil shock absorber ..................................................................................................... 2-31

SUSPENSION ................................................................................................................. 2-31

BRAKE SYSTEM ............................................................................................................ 2-32

Brake oil ..................................................................................................................... 2-33

Brake component ....................................................................................................... 2-33

2 - 3

MAINTENANCE

PERIODIC MAINTENANCE

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition.

Inspection, adjustment and lubrication of important components are explained in the periodic

maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for

replacement parts, use genuine parts available from your authorized dealer.

Service and adjustments are important for proper vehicle operation. If you're not familiar with safe

service and adjustment procedures, have a qualiﬁ ed dealer perform these operations.

Maintenance intervals in the following chart are based upon average riding conditions .Vehicles

subjected to severe use must be inspected and serviced more frequently.

Severe use is deﬁ ned as:

◆Frequent immersion in mud, water, or sand

◆Frequent or prolonged operation in dusty environments

◆Short trip cold weather operation

◆Racing or racing-style high RPM use

◆Prolonged low speed, heavy load operation

◆Extended idle

MAINTENANCE CHART KEY

SYMBOL DESCRIPTION

►Perform these procedures more often for vehicles subjected to severe use.

D Have an authorized dealer or other qualiﬁ ed person perform these services.

!

Perform all services at whichever maintenance interval is reached first. Record maintenance and

service in the Maintenance Log.

2 - 4

MAINTENANCE

ITEM

MAINTENANCE INTERVAL

(WHICHEVER COMES FIRST)

REMARKS

HOURS

CALENDAR

MILES

（KM）

Steering Pre-Ride

Visually inspect, test,

or check components.

Make adjustments and/

or schedule repairs

when required

Front suspension Pre-Ride

Rear suspension Pre-Ride

Tires/ Wheels/

fasteners Pre-Ride

Brake ﬂ uid level Pre-Ride

Brake system Pre-Ride

Accelerator Pre-Ride

Engine oil level Pre-Ride

►Air ﬁ lter, pre-ﬁ lter Daily

Inspect; clean often; replace

as

needed

Coolant Daily Check level

Power steering unit

(if equipped) Daily Inspect daily; clean often

Headlight/taillight/

worklight Daily

Check operation; apply

dielectric grease if replacing

lamps

►Air ﬁ lter, main

element Weekly 3700

(6000) Inspect; replace as needed

►

DBrake pad wear 10 H

Monthly

100 (160) Inspect periodically

Battery 20 H

Monthly

200 (320) Check terminals; clean; test

Fuel System 20 H

Monthly

Inspect; cycle key to pressurize fuel

pump; check lines and ﬁ ttings for leaks

and abrasion

►Engine oil change 25 H 1 M 620

(1000) Break-in oil and ﬁ lter change

► Front gearcase oil 25 H 1 M 200 (320) Break-in oil level check

►Rear gearcase oil 25 H 1 M 200 (320) Break-in oil level check

►General lubrication 50 H 3 M 500 (800) Lubricate all ﬁ ttings, pivots,

cables, etc.

Throttle Body

Intake Duct 50 H 6 M 500 (800) Inspect duct for proper

sealing/air leaks

保养周期表

2 - 5

MAINTENANCE

ITEM

MAINTENANCE INTERVAL

(WHICHEVER COMES FIRST)

REMARKS

HOURS

CALENDAR

MILES（KM）

Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as

needed

Cooling system 50 H 6 M

1000(1600)

Inspect coolant strength

seasonally; pressure test

system yearly

►Engine oil change 100 H 6 M

1800(3000)

Change the oil and ﬁ lter

►Oil lines and

fasteners 100 H 6 M

1000(1600)

Inspect for leaks and loose

ﬁ ttings

► Front gearcase oil 100 H 12 M

1800(3000)

Change ﬂ uid;

►Rear gearcase oil 100 H 12 M

1800(3000)

Change ﬂ uid

D Fuel system/ﬁ lter 100 H 12 M

1000(1600)

Cycle key to pressurize fuel

pump; check for leaks at ﬁ ll

cap, fuel lines/rail and fuel

pump;

replace lines every two years

►Radiator

(if applicable) 100 H 12 M 1000 (1600) Inspect; clean external

surfaces

►Cooling hoses

(if applicable) 100 H 12 M 1000 (1600) Inspect for leaks

►Engine mounts 100 H 12 M 1000 (1600) Inspect

Exhaust muﬄ er/

pipe / Joints 100 H 12 M 1000 (1600) Inspect; clean; replace worn

parts

D Spark plug 100 H 12 M 1000(1600) Inspect; replace as needed

D Clutches

(drive and driven)

100 H 12 M 3700 (6000) Inspect; clean; replace worn

parts

D Front wheel

bearings 100 H 12 M 1000 (1600) Inspect; replace as needed

D Brake ﬂ uid 200 H 24 M 2000(3200) Change every two years

Spark arrester 300 H 36 M 3000(4800) Clean out

►Coolant 60 M Replace coolant

D Valve clearance 500 H 5600（9000）Inspect; adjust

Idle speed Adjust as needed

D Toe adjustment

Inspect periodically; adjust

when

parts are replaced

Headlight aim Adjust as needed

Segway VILLIAN SSV Series User manual

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