Segway SGW570F-A3 User manual

WELCOME
Thank you for buying this Segway, Segway OFF-road
vehicles will bring you a new driving experience.
For your driving safety, you must read this manual
before riding. This manual contains a large number
of safety instructions, operation instructions,
maintenance instructions and safety warnings.
A careful reading of this manual will help you to
quickly understand the vehicle and your full driving
to help.
Periodic maintenance procedures are included in
this manual and are performed regularly to assist in
your vehicle safety.
!
WARNING
WARNING
Read, understand, and follow all of the
instructions and safety precautions in this
manual and all product labels.
Failure to follow the safety precautions
could result in serious injury or death.

IMPORTANT NOTICE
This vehicle is designed and manufactured for off-road
use and complies with all applicable off-road noise,
vibration and emission regulations.
Before driving the vehicle, please understand the local
laws and regulations, choose the allowed road driving,
abide by the local traffic regulations.
This manual is applicable to the ATV fuel series and
describes all equipment including optional components.
Therefore, some of the optional equipment described in the
manual may be not installed on your vehicle.
All specifications provided in this manual are up to date
at the time of printing. However, due to continuous
product improvement, the contents of this manual
will be updated at any time without prior notice. The
descriptions and/or procedures in this publication are for
informational purposes only. Take no responsibility for
omissions or inaccuracies. Express prohibition or reuse
of descriptions and/or programs contained in whole or in
part.
If your vehicle needs any service and repair matters,
please contact our dealer, our dealer will provide
satisfactory service in a timely manner.
Login on http://powersports.segway.com query the
nearest Segway dealer or service locations.

TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY INTRODUCTION
SAFETY INTRODUCTION
VEHICLE DEVICE
VEHICLE DEVICE
OPERATION
OPERATION
MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
TROUBLESHOOTING
TROUBLESHOOTING
WARRANTY
WARRANTY
1
23
65
97
168
186
176
189

INTRODUCTION
BEFORE YOU RIDE
This SEGWAY vehicle is an off-road vehicle. Familiarize
yourself with all laws and regulations concerning the
operation of this vehicle in your area.
!
WARNING
WARNING
◆Failure to heed the warnings and safety precautions
contained in this manual an result in severe injury
or death. Your SEGWAY vehicle is not toy and can be
hazardous operate .This vehicle handles differently
than cars, trucks or the off-road vehicles .A collision
or rollover can occur quickly, even during routine
maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
◆Read this owner's manual that came with your vehicle
.
Understand all safety warnings, precautions and
operating procedures before operating the vehicle.
Keep this manual with the vehicle.
◆Never operate this vehicle without proper instruction
.Take an authorized training course .See the Safety
Training section for more information.

◆This vehicle is an ADULT VEHICLE ONLY .You MUST
be at least age 16 and have a valid driver's license to
operate this vehicle.
◆Always use the cab nets (or doors) while riding in this
vehicle. Always keep hands, feet and all other body
parts inside the vehicle at all times.
◆Always wear a helmet, eye protection, gloves, long-
sleeve shirt, long pants and over-the-ankle boots.
◆Never operate this vehicle under the influence
of drugs or alcohol, as these conditions impair
judgement and reduce the operator's ability to react.
◆Complete the New Operator Driving Procedures
outlined this manual Never allow a guest to operate
this vehicle until the guest has completed the New
Operator Driving Procedures.
◆Never permit a guest to operate this vehicle unless
the guest has reviewed the owner's manual and all
safety labels and has completed a safety training.

The meaning of these signs：
The Prohibition
Safety Sign
indicates an
action NOT to
take in order to
avoid a hazard.
The Mandatory
Action Sign
indicates an action
that NEEDS to be
taken to avoid a
hazard.
!WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
!CAUTION
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to
personal injury.
IMPORTANT
IMPORTANT provides key reminders during disassembly,
assembly, and inspection of components.

SAFETY INTRODUCTION
SAFETY INTRODUCTION
WARNING LABELS…………………………………………3
SPECIAL SAFETY MESSAGES…………………………10
IMPORTANT SAFETY INFORMATION……………14
Reading the manual…………………………………………14
Safe driving age……………………………………………15
Riding equipment……………………………………………16
Using alcohol or drugs……………………………………18
Vehicle modification…………………………………………19
Passengers……………………………………………………20
Contact with exhaust……………………………………21
Fuel safety…………………………………………………………22

2
SAFETY INTRODUCTION
Failure to follow the warnings and safety precautions in
this manual may result in serious injury or death. It can be
dangerous to operate an ATV that is not regulated and is
driven differently from other vehicles, such as motorcycles
and automobiles. If proper precautions are not taken, a
collision or rolled-over may occur during normal maneuvers
such as turning, climbing, or overcoming obstacles.
Understand all safety warnings, precautions and operating
procedures before operating the vehicle. Bring this manual
with you.

3
SAFETY INTRODUCTION
WARNING LABELS
Warning labels have been placed on the vehicle for your
protection. Read and follow the instructions on the labels
carefully. If any of the labels depicted in this manual differ
from the labels on your vehicle, always read and follow the
instructions on the vehicle. If any label becomes illegible
or comes off, contact Segway Powersports to obtain a
replacement.

4
SAFETY INTRODUCTION
Variant/Version: SGW570F-A3
Variant/Version: SGW570F-A3
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SAFETY INTRODUCTION
Variant/Version: SGW570F-A6
Variant/Version: SGW570F-A6
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SAFETY INTRODUCTION
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10
SAFETY INTRODUCTION
SEVERE INJURY OR DEATH can result if you do not
follow these instructions:
◆The minimum recommended driving age for this
vehicle is 16 years.
◆Never operate this vehicle without wearing an approve
motorcycle helmet that fits properly. You should also
wear eye protection (goggle or a face shield), gloves,
over-the-ankle boots, long-sleeved shirt or jacket, and
long pants.
◆Never consume alcohol or drugs before or while
operating this vehicle.
◆Never attempt jumps of other stunts.
◆Never operate at speeds too fast for your skills or the
conditions. Always go at a speed that is proper for
the terrain, visibility, operating conditions, and your
experience.
◆Always inspect your vehicle each time you use it to be
sure it is in safe operating condition.
◆Never operate on excessively rough, slippery, or loose
terrain until you have learned and practiced the skills
necessary to control the vehicle on such terrain. Always
be especially cautious on these kinds of terrain.
◆Always follow the inspection and maintenance
procedures and schedules described in this manual.
◆Never operate on hills that are slippery or ones where
SPECIAL SAFETY MESSAGES

11
SAFETY INTRODUCTION
you will not be able to see far enough ahead of you.
Never go over the top of a hill at speed if you cannot
see what is on other side.
◆Always keep both hands, arms, feet, and legs inside
the vehicle at all times during operation. Keep your
feet on the floorboard. Never hold onto the enclosure.
Otherwise, your hands could be injured if it is caught
between the enclosure and an obstacle outside the
vehicle.
◆Always keep both hands on the steering wheel when
driving.
◆Always go slowly and be extra careful when operating
on unfamiliar terrain. Always be alert to changing
terrain conditions when driving the vehicle.
◆Never wrap your thumbs and fingers around the
steering wheel. This is particularly important when
driving in rough terrain. The front wheels will move
right and left as they respond to the terrain, and this
movement will be felt in the steering wheel. A sudden
jolt could wrench the steering wheel around, and your
thumbs or fingers could be injured if they are in the
way of the steering wheel spokes.
◆Never turn at excessive speed. Practice turning at slow
speeds before attempting to turn at faster speeds. Do
not attempt turns on steep inclines.
◆Always follow proper procedures for going uphill. If you
lose control and cannot continue up a hill, back down
the hill with the engine in reverse gear. Use engine

12
SAFETY INTRODUCTION
braking to help you go slowly. If necessary, use the
brakes gradually to help you go slowly.
◆Never operate the vehicle on hills that are too steep
for it or for your abilities. Go straight up and down hills
where possible.
◆Never operate the vehicle in fast flowing water or water
deeper than the floorboards on this model. Remember
that wet brakes may have reduced stopping ability. Test
your brakes after leaving water. If necessary, apply the
brake several times to let friction dry out the linings.
◆Always be sure there are no obstacles or people behind
you when you operate in reverse. When it is safe to
proceed in reverse, go slowly.
◆Always check terrain before going down hills. Go as
slowly as possible. Never go down a hill at high speed.
◆Always check for obstacles before operating in a new
area.
◆Do not brake abruptly when carrying loads in the cargo
bed.
◆Always use the size and type of tires specified in this
manual.
◆Always maintain proper tire pressure as described in
this manual.
◆Never exceed the stated load capacity. Cargo should be
as far forward in the bed as possible, and distributed
evenly from side to side. Be sure cargo is secured
so that it cannot move around during operation.

13
SAFETY INTRODUCTION
Reduce speed and follow instructions in this manual
for carrying cargo or pulling a trailer. Allow greater
distance for braking.
◆Brake discs can be over-heated after continuous
braking. Allow brake disc to cool before serving.
◆Risks related to contact with hot surfaces, including
residual risks such as filling of oil or coolant hot
engines or transmissions.

14
SAFETY INTRODUCTION
IMPORTANT SAFETY INFORMATION
Reading the manual
!WARNING
Driving an ATV improperly increases the risk of accidents.
The driver must know how to drive the vehicle correctly in
different situations and on different terrain.
Before driving the vehicle, all drivers must complete the
required driving safety training. Please ensure that each
driver has read this manual and all product warning labels
and has passed the safety training course. Otherwise, the
vehicle will not be allowed to drive.