Segway AT5 S User manual

T3b

Read, understand, and follow all of the
instructions and safety precautions in this
manual and all product labels.
Failure to follow the safety precautions could
result in serious injury or death.
! WARNING
WELCOME
Thank you for buying this Segway vehicle. Segway off-road vehicles
will bring you a completely new riding experience.
For your riding safety, you must read this manual before riding.
This manual contains a large number of safety instructions,
operation instructions, maintenance instructions and safety
warnings.
A careful reading of this manual will help you to quickly
understand the vehicle and your riding.
Periodic maintenance procedures are included in this manual and
are performed regularly to assist in your vehicle safety.

Login on http://powersports.segway.com to find the
nearest Segway Powersports dealer or service locations.
IMPORTANT NOTICE
This vehicle is designed and manufactured for on-road use and
complies with all applicable on-road noise, vibration and emission
regulations.
Before driving the vehicle, please understand the local laws and
regulations, choose the allowed road driving, abide by the local
traffic regulations.
This manual applicable to the ATV fuel series and describes all
equipment including optional components. Therefore, some of the
optional equipment described in the manual may be not installed
on your vehicle.
All specifications provided in this manual are up to date at
the time of printing. However, due to continuous product
improvement, the contents of this manual will be updated at any
time without prior notice. The descriptions and/or procedures
in this publication are for informational purposes only. Take no
responsibility for omissions or inaccuracies. Express prohibition
or reuse of descriptions and/or programs contained in whole or in
part.
If your vehicle needs any service and repair, please contact your
authorized Segway Powersports dealer to provide service.

SAFETY INTRODUCTION
1
VEHICLE DEVICE
24
OPERATION
59
MAINTENANCE, STORAGE
AND TRANSPORTATION
83
SPECIFICATIONS
142
TROUBLESHOOTING
149
EMISSIONCONTROLSYSTEM
160
TABLE OF CONTENTS

INTRODUCTION BEFORE YOU RIDE
This SEGWAY vehicle is an on-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this
vehicle in your area.
! WARNING
Failure to follow warnings and safety precautions in this
manual may result in severe injury or death. Your SEGWAY
vehicle is not toy and can be hazardous operate. This vehicle
handles differently from cars, trucks or the on-road vehicles.
A collision or rollover can occur quickly, even during routine
maneuvers like turning, or driving on hills or over obstacles, if
you fail to take proper precautions.
• Read this owner's manual that came with your vehicle .
Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep
this manual with the vehicle.
• Never operate this vehicle without proper instruction.
Take an authorized training course. See the Safety
Training section for more information.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at
least age 16 and have a valid driver's license to operate
this vehicle.
• Always use helmet when driving this vehicle.

• Always wear a helmet, eye protection, gloves, long-sleeve
shirt, long pants and over-the-ankle boots.
• Never operate this vehicle under the influence of drugs or
alcohol, as these conditions impair judgement and reduce
the operator's ability to react.
• Complete the New Operator Driving Procedures outlined
in this manual Never allow a guest to operate this vehicle
until the guest has completed the New Operator Driving
Procedures.
• Never permit a guest to operate this vehicle unless the
guest has reviewed the owner's manual and all safety
labels and has completed safety training.

DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
!DANGER
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
! WARNING
CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, could result in minor or moderate injury.
! CAUTION
CAUTION, used without the safety alert symbol, is used to address
practices not related to personal injury.
CAUTION
NOTICE is used to address practices not related to personal injury.
NOTICE
The meaning of these signs
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
The Prohibition
The Mandatory
Safety Sign
Action Sign
indicates an
indicates an action
action NOT to
that NEEDS to be
take in order to
taken to avoid a
avoid a hazard.
hazard.
!

1
SAFETY INTRODUCTION
WARNING LABELS ....................................................... 3
GENERAL SAFETY PRECAUTIONS ......................................... 8
IMPORTANT SAFETY INFORMATION ................................... 11
READING THE MANUAL ................................................... 11
SAFE DRIVING AGE..........................................................12
USING ALCOHOL OR DRUGS ........................................... 13
RIDING GEAR...................................................................14
VEHICLE MODIFICATIONS ...............................................16
PASSENGERS .................................................................. 17
EXHAUST GASES ........................................................... 18
UNAUTHORIZED USE OF THE VEHICLE ........................... 19
FUEL SAFETY ................................................................. 19
FAILURE TO INSPECT BEFORE OPERATING ...................... 20
IMPROPER TIRE CARE ..................................................... 20
OPERATING ON FROZEN BODIES OF WATER....................21
OPERATING AT EXCESSIVE SPEEDS .................................21
HOT EXHAUST SYSTEM .................................................. 22
OPERATING A DAMAGED VEHICLE ................................... 22
SKIDDING AND SLIDING .................................................. 22
OPERATING IN UNFAMILIAR TERRAIN .............................. 23
IMPROPER HILL CLIMBING............................................... 23
DESCENDING HILLS IMPROPERLY .................................. 23

2
Failure to follow the warnings and safety precautions in this
manual may result in serious injury or death. It can be dangerous
to operate an ATV without proper instruction. An ATV behaves
differently from other vehicles, such as motorcycles and
automobiles. If proper precautions are not taken, a collision or
roll-over may occur during normal maneuvers such as turning,
climbing or overcoming obstacles. Understand all safety warnings,
precautions and operating procedures before operating the
vehicle. Bring this manual with you.
SAFETY INTRODUCTION

3
WARNING LABELS
Warning labels have been placed on the vehicle for your
protection. Read and follow the instructions on the labels
carefully. If any of the labels depicted in this manual differ from
the labels on your vehicle, always read and follow the instructions
on the vehicle. If any label becomes illegible or comes off, contact
Segway Powersports to obtain a replacement.
SAFETY INTRODUCTION

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4 5 9 9
1
7
8
2
SAFETY INTRODUCTION

5
10
6
3
11
SAFETY INTRODUCTION

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Passengers under 12 are
prohibited.
Passenger should be well
seated & hold tight the
handgrip during public
road operation.
Passenger seat could be
used during public roads
operation.
Passenger seat shall not
be used during field
operation.
OPERATOR
UNDER
Operating this ATV if you are under
the age of 16increases your chances of
severe injury or death to both operator
and passenger.
operate this vehicle if you are
under age 16.
Vehicle damage or tipover may result
in severe injury or death. Tow only
from tow hooks or hitch.
●Max Rack Loads: Front 88 lbs (40kg)
Rear 132lbs (60kg)
1 2
3 4
SAFETY INTRODUCTION

7
CAUTION
The air filter must be maintained in
accordance with the requirements
of the Segway Owner’s Manual ，
otherwise it may seriously
damage your engine.
● Step on the brake pedal each time
the gear is changed.
● When the ATV is unmanned, the
transmission must be placed in
parkinggear.
Turning the vehicle in 4WD-LOCK
(“DIFF. LOCK”) takes more efforts.
Operate at a slow speed and allow
extra time and distance for
maneuvers to avoid loss of
control.
5 6
7
8 9
10 11
SAFETY INTRODUCTION
WARNING
Unleaded
fuelonly
Maximum unbraked towing mass 300 kg (662 lb)
Maximum unbraked tongue mass 100 kg (220 lb)
Maximum inertiabraked towing mass 600 kg (1323 lb)
Maximum inertiabraked tongue mass 100 kg (220 lb)
A10-L100033-LEN-00

8
GENERAL SAFETY PRECAUTIONS
SEVERE INJURYOR DEATH can result if you do not follow these
instructions:
• The minimum recommended driving age for this vehicle is 16 years.
• Never operate this vehicle without wearing an approved
motorcycle helmet that fits properly. You should also wear
eye protection (goggles or a face shield), gloves, over-the-
ankle boots, long-sleeved shirt or jacket and long pants.
• Never consume alcohol or drugs before or when operating
this vehicle.
• Never attempt jumps of stunts.
• Never operate at speeds too fast for your skills or the
conditions. Always go at a speed that is proper for the
terrain, visibility, operating conditions and your experience.
• Always inspect your vehicle each time you use it to be sure it
is in safe operating condition.
• Never operate on excessively rough, slippery or loose terrain
until you have learned and practiced the skills necessary
to control the vehicle on such terrain. Always be especially
cautious on these kinds of terrain.
• Always follow the inspection and maintenance procedures
and schedules described in this manual.
• Never operate on hills that are slippery or ones where you
will not be able to see far enough ahead of you.
• Never go over the top of a hill at speed if you cannot see what
is on other side.
• Always keep both hands on the handlebars when driving.
SAFETY INTRODUCTION

9
• Always go slowly and be extra careful when operating
on unfamiliar terrain. Always be alert to changing terrain
conditions when driving the vehicle.
• Never turn at excessive speed. Practice turning at slow
speeds before attempting to turn at faster speeds. Do not
attempt turns on steep inclines.
• Always follow proper procedures for going uphill. If you lose
control and cannot continue up a hill, back down the hill with
the engine in reverse gear. Use engine braking to help you go
slowly. If necessary, use the brakes gradually to help you go
slowly.
• Never operate the vehicle on hills that are too steep for it
or for your abilities. Go straight up and down hills where
possible.
• Never operate the vehicle in fast flowing water or water
deeper than the floorboards on this model. Remember that
wet brakes may reduce stopping ability. Test your brakes
after leaving water. If necessary, apply the brake several
times to let friction dry out the linings.
• Always be sure there are no obstacles or people behind you
when you operate in reverse. When it is safe to proceed in
reverse, go slowly.
• Always check terrain before going down hills. Go as slowly as
possible. Never go down a hill at high speed.
• Always check for obstacles before operating in a new area.
• Do not brake abruptly when carrying loads.
•Always use the size and type of tires specified in this manual.
• Always maintain proper tire pressure as described in this
manual.
• Never exceed the stated load capacity. Cargo should be
SAFETY INTRODUCTION

10
distributed evenly between the front and rear rack. Be
sure cargo is secured so that it cannot move around during
operation. Reduce speed and follow instructions in this
manual for carrying cargo or pulling a trailer. Allow greater
distance for braking.
• Brake discs can be over-heated after continuous braking.
Allow brake disc to cool before servicing.
• Be aware of burn and fire risks related to contact with hot
surfaces, including residual risks such as filling of oil or
coolant, hot engines or transmissions.
• Exhaust system components are very hot during and after
use of the vehicle. Hot components can cause burns and fire.
Do not touch hot exhaust system components. Always keep
combustible materials away from the exhaust system.
• Use caution when traveling through tall grass, especially dry
grass. Always inspect the underside of the vehicle and areas
near the exhaust system after riding through tall grass,
weeds, brush, and other tall ground cover. Promptly remove
any grass or debris clinging to the vehicle.
SAFETY INTRODUCTION

11
IMPORTANT SAFETY INFORMATION
READING THE MANUAL
! WARNING
Driving an ATV improperly increases the risk of accidents. The
driver must know how to drive the vehicle correctly in different
situations and on different terrains.
Before driving the vehicle, all drivers must complete the required
driving safety training. Please ensure that each driver has read
this manual and all product warning labels and has passed the
safety training course.
SAFETY INTRODUCTION

12
The minimum recommended driving age for this vehicle is
16 years. Children under the age of 16 must not drive this
vehicle. Training courses are required. Please ensure that each
driver has read this manual and all product labels as well as
has completed a safety training course.
! WARNING
SAFE DRIVING AGE
SAFETY INTRODUCTION

13
Operating this vehicle after consuming alcohol or drugs could
adversely affect operator judgment, reaction time, balance
and perception.
Never consume alcohol or drugs before or while operating this
vehicle.
! WARNING
USING ALCOHOL OR DRUGS
SAFETY INTRODUCTION