SEI BAMBI BUCKET User manual

BAMBI BUCKET
(2024–4453 MODELS)
SERVICE
MANUAL
2017 VERSION G

2017 Bambi Bucket Service Manual (Models 2024-4453) (Version G)
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BAMBI BUCKET SERVICE MANUAL - Version G
(Models 2024-4453 only)
Issue Date: January 2017
PLEASE READ BEFORE USING.
SEI INDUSTRIES LTD.
7400 Wilson Avenue
Delta, B.C. Canada
V4G 1H3
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Website: www.sei-ind.com
COPYRIGHT © 2017 SEI INDUSTRIES LTD. ALL RIGHTS RESERVED
PRINTED IN CANADA

2017 Bambi Bucket Service Manual (Models 2024-4453) (Version G)
We Engineer Solutions
TABLE OF CONTENTS
Section 1: Introduction 1
Bambi Bucket (Models 2024–4453) .............................................................................1
Section 2: Deploying the Bambi Bucket 2
Deployment Instructions ...............................................................................................2
Attaching to the Cargo Hook ..........................................................................2
Control Head Operation ..................................................................................4
Connecting Power ..........................................................................................4
Using Longlines ..............................................................................................5
Instant Deployment System (IDS) ................................................................................9
Section 3: Using Accessories 10
Using the PowerFill System ........................................................................................10
System Overview ..........................................................................................10
System Description .......................................................................................10
Flying with the PowerFill Snorkel System .....................................................11
Filling the Bambi Bucket with the PowerFill Snorkel System ........................11
Using Foam ................................................................................................................13
Sacksafoam Foam Injection System ............................................................13
Compatible Bambi Bucket/Sacksafoam Models ...........................................14
Bambi Mobility Cart ....................................................................................................15
Section 4: Making Adjustments 16
Adjusting Various Components ..................................................................................16
Adjusting the Dump Valve Udder .................................................................16
Adjusting the Udder via the Tripline ..............................................................16
Adjusting Purse Strings in the Dump Valve ..................................................17
Checking Purse Line Adjustment ..................................................................18
Section 5: Packing and Storage 19
Packing and Storing ...................................................................................................19
Packing the Bucket .......................................................................................19
Storing the Bambi Bucket .............................................................................23
Section 6: Troubleshooting Guide 24
General Troubleshooting Guide ................................................................................. 24
Control Head Troubleshooting ......................................................................25

2017 Bambi Bucket Service Manual (Models 2024-4453) (Version G)
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Section 7: Control Head Maintenance 29
Operation and Maintenance ....................................................................................... 29
Control Head Operation ................................................................................29
Tripline Replacement ..................................................................................................29
Removing the Old Tripline ............................................................................30
Winding the Spring Reel ...............................................................................32
Installing a New Tripline ...............................................................................33
Spring Power Reel Replacement ...............................................................................37
Removing Old Spring Reel ...........................................................................37
Catch Replacement ......................................................................................40
Section 8: Repair Categories and Criteria 42
Overview of Repair Categories ...................................................................................42
Category 1: Safety........................................................................................ 42
Category 2: Operational ...............................................................................42
Category 3: Monitor ......................................................................................42
Category 4: OKAY ........................................................................................42
Bucket Shell Repair Criteria ....................................................................................... 43
Cables Repair Criteria ................................................................................................44
IDS Hub Repair Criteria ..............................................................................................45
M-Straps/Top Chains Repair Criteria .........................................................................46
Control Head Repair Criteria ......................................................................................47
Section 9: General Maintenance and Repairs 48
Maintenance and Repairs............................................................................................48
Purse Line Replacement ..............................................................................48
Suspension Line Replacement .....................................................................50
M-Strap Replacement ...................................................................................52
Removing Old M-Straps ...............................................................................53
Installing New M-Straps (Short) ....................................................................54
Installing New M-Straps (Long) ....................................................................56
Dump Valve Replacement ............................................................................58
Bottom Loop Repairs ....................................................................................59
Bucket Patching ............................................................................................59
IDS Hub/Spokes Replacement .....................................................................60
Bambi Bucket Shell Repairs ....................................................................................... 62
Repair Failures .............................................................................................62
Repairing in High Humidity ...........................................................................63
Making Temporary Repairs with Sealing Clamps .........................................64
Temporary Repairs Using Glue .................................................................................. 66
Applying the Glue .........................................................................................66
Gluing with Patches ......................................................................................67
Cutting the Patch ..........................................................................................68
Applying the Patch ........................................................................................68
Hot Air Gun Patching ..................................................................................................70
Hot Air Gun Procedure .................................................................................71
Repair Kits ..................................................................................................................72

2017 Bambi Bucket Service Manual (Models 2024-4453) (Version G)
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Repair Kit Parts Table ..................................................................................72
Optional Supplies .........................................................................................72
Section 10: Specifications and Parts 73
Capacity and Weight Specifications ...........................................................................73
Bambi with PowerFill Snorkel Capacity and Weight Specifications ..............73
Control Head Parts List, Models 2024-4453, Major Components ................74
Control Head Parts List, Models 2024-4453, Bolts, Nuts and Washers .......75
Control Head Parts List, Models 2024-4453, Catch, Linkage, Terminal .......76
Control Head Parts List, Models 2024-4453, Clevis, Cotter and Split Pins ..77
Valve Models 2024-3542 ..............................................................................78
Valve Model 4453......................................................................................... 89
Valve Kits ......................................................................................................80
Bucket Shell, Models 2024-4453 ..................................................................81
Bucket Shell, Models 2024-4453 (continued) ...............................................82
Cinch Strap, Models 2024-4453 ...................................................................83
Rigging, Models 2024-4453 ..........................................................................84
Rigging, Models 2024-4453 (continued) .......................................................85
IDS System, Models 2024-4453 ...................................................................86
IDS System, Models 2024-4453 (continued) ................................................87
Ballast Systems, Models 2024-3542 ............................................................88
Ballast Systems, Model 4453 .......................................................................89
PowerFill Snorkel Drawing ...........................................................................90
Filter Basket Assembly .................................................................................91
Filter Basket Assembly (continued) ..............................................................92
Motor Assembly ............................................................................................93
Motor Assembly (continued) .........................................................................94
Recuperator ..................................................................................................95
Recuperator (continued) ...............................................................................96
Discharge Hose Assembly ...........................................................................97
Discharge Hose Assembly (continued) .........................................................98
Flange Assembly for Shell ............................................................................99
Retrofit Flange Kit Assembly ......................................................................100
Flapper Valve Assembly .............................................................................101
Packaging Parts List ...................................................................................102
Trouble Shooter Kit Model 2024-3542 (006208) ....................................... 102
Trouble Shooter Kit Model 4453 (006210) .................................................102
Section 11: Warranty 103
Section 12: Drawings 104
Pilot Controls ..............................................................................................104
Pilot Controls, US InterAgency ...................................................................105
Bambi Crew Controls ..................................................................................106
Bambi Crew Controls (using remote power supply) ...................................107

Section 1: Introduction Bambi Bucket (Models 2024–4453)
2017 Bambi Bucket Service Manual – Models 2024-4453 (Version G) 1
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Section 1: Introduction
Bambi Bucket (Models 2024–4453)
This manual provides helicopter operators with information on the service and maintenance of the Bambi
bucket and PowerFill Snorkel. This service manual also includes all parts lists and installation drawings. A
separate Bambi bucket operations manual is also supplied which should be carried on-board the helicopter.
For your own protection, and for longer bucket life, always
read the instructions and warnings. Ignoring these warnings
could result in personal injury, bucket damage or aircraft
damage.
SEI Industries Ltd. offers complete parts supply and repair
services for the Bambi bucket. For a repair facility in your
area, please contact SEI.
For maintenance and repair purposes, parts diagrams and
descriptions are provided in this manual. When ordering
parts, please provide the model and serial number of your
Bambi bucket.
There are several other models of buckets available from SEI
Industries. These include Bambi bucket model series 6072-
1821 and 5566-9800 as well as the Signature series of Bambi
buckets.
In addition, a number of accessories and enhancements are
also available including the Bambi MAX, the Torrentula
valve, the Powerfill Torrentula system and the Powerfill Snorkel system.
For more copies of this manual, please contact SEI or visit our website at www.bambibucket.com for more
information on these products.
Cut away view of standard Bambi bucket.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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Section 2: Deploying the Bambi Bucket
Deployment Instructions
Attaching to the Cargo Hook
The Bambi bucket is rigged for a lateral cargo hook. Correct attachment is indicated when the name plate
on the control head faces forward in flight. This ensures that the ballast on the Bambi will also face forward
in flight.
The control head used on models 2024-4453 has a
moveable yoke which can be rotated by 90 degrees.
The yoke is machined to orient in either direction.
Caution
The Bambi bucket may not be suitable for a direct hook-up to the cargo hook. The actual hook-
up will be different for various aircraft and operators must comply with all instructions and
bulletins supplied by the aircraft manufacturer. It is the operator’s responsibility to ensure that the
Bambi bucket is correctly fitted to the helicopter.
Caution
It is important that the ballast faces forward in flight. This will avoid twisting of the suspension
lines and possible jamming of the trip line.
Hole used when
rotating head.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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If your helicopter has a longitudinal hook, rotate the shackle yoke unit at the top of the head by 90-degrees.
This will place the name plate on the control head forward in flight.
For this style of head, if using a swivel hook, we recommend that you always operate in the locked position
to assure that the ballast is always facing forward in flight.
In some cases, where the cargo hook is too large for the standard shackle, a second larger shackle can be
used.
Important Note
If you are using a swivel with an electrical connection, then it is acceptable for the bucket to be
flown without the ballast facing forward. The Bambi bucket has been tested with some aerospace
swivel arms and performs very well despite rotating in flight. The swivel also prevents the
suspension lines from twisting up after dipping the bucket.
Warning
When a second shackle is used to turn the bucket 90 degrees, choose a shackle that is the same size
as the shackle on the head. If a very large shackle is used, as shown in the photo below, it may
cause the power cable to tangle in the shackle, pulling apart the break-away plug.
If the shackle is too
large, it may cause the
power cable to tangle,
pulling apart the break-
away plug.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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Control Head Operation
For proper operation of the control head, avoid the following modifications:
• Do not use another type of bearing as a replacement for the ball bearing.
• Do not use lockwire as a substitute for the swage blocks on the tripline.
• Do not shorten or change the portion of the tripline which attaches to the reel.
• Do not use threaded bolts as a substitute for clevis pins.
• Do not modify the size or angles of the catch, other than as recommended.
• Do not tighten control head suspension bolts over 5 ft.-lbs. (6.5 Nm).
Connecting Power
The control head of the Bambi bucket comes equipped with a short length of electrical cable. A common
electrical plug, male and female, is supplied with each bucket. The operator can change the plugs to make
them compatible with plugs on their aircraft, if desired.
To complete the wiring hookup:
1. Connect a plug to the wire supplied on the control head.
Warning
Do not remove the cover on the control head while operating the Bambi bucket. Part of the tripline
safety keeper is cast into the control head cover. With the cover removed, this safety feature is no
longer functional. Without the safety keeper functioning, a separated tripline could cause a tail
rotor strike which could result in severe injury or death and/or helicopter damage.
Important Note
To operate the solenoid and release the water, use a momentary contact switch rated for 5 amps
at 24 VDC. A suitable switch is available from SEI Industries. Alternatively, a lower rated switch
may be used with a relay (see suggested wiring diagram). The solenoid has a 10% duty cycle
(designed to not be operated more than 10% of the time). Operating the solenoid continuously will
result in solenoid failure.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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2. Make a 12 AWG or heavier two-wire interconnecting electrical cable long enough to run from the
bucket cable to the accessory plug on the belly of the helicopter (leave enough length for the
control head to swing freely).
3. Attach the mating plug to one end of the interconnecting cable.
4. To check for continuity in the connections, push the momentary contact switch. A clicking sound
should be heard from the control head.
5. With the engine running, test for a minimum of 24 VDC at the breakaway plug. If the voltage is
lower than 24 volts, use a heavier gauge wire for the interconnecting cable. Re-test to confirm a
minimum of 24 VDC at the breakaway plug.
The purpose of the plug is to offer a clean “breakaway” if the Bambi bucket has to be jettisoned from the
aircraft in an emergency. It is suggested that the plug be lightly taped together with vinyl tape, while in use,
to ensure that wind action does not separate the plug. Current draw is 5 amps (24/28 VDC).
There are four types of suggested wiring installations (see Section 12: Diagrams):
1. Pilot control: In this configuration, the control is wired into the pilot’s control column through a
relay.
2. Pilot control (US InterAgency): In this configuration, the control is wired into the pilot’s control
column through a 50 amp relay as per US interagency regulations. This system can also be used to
control a heli-torch, etc.
3. Crew control: This configuration allows a crew member or the pilot to control the dumping of the
bucket using power from the helicopter and a remote switch box.
4. Crew control (remote power supply): This configuration allows a crew member or the pilot to
control the dumping of the bucket using a battery pack to supply the power to the remote switch
box.
Using Longlines
Longlines should be at least 50 ft. long to keep the Bambi bucket well clear of the helicopter’s tail rotor.
When using a longline, care must be taken in selecting the correct gauge of control cable. See the chart
below for recommendations.
Important Note
It is recommended that operators, who choose to use the Bambi bucket with a longline, ensure that
the longline is at least 50’ long.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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When purchasing a synthetic rope longline, we recommend that the customer also purchase a protective
cover and have the conduit inserted at the time of manufacture. However, if this is not feasible due to
different conduits for different applications, we recommend taping the conduit using duct tape (grey) at 3-4
ft. intervals along the longline and cover.
We do not recommend using zip ties to attach wiring/conduit as this tends to damage the cover and longline.
When attaching conduit, allowances must be made for any stretch in the load bearing line and this must be
taken into account when attaching to ensure that the terminations are not released from the belly, bucket or
hook, etc.
It is also imperative to take extreme care when removing the conduit from the longline, especially if a knife
is used to remove the tape as one could inadvertently cut through the cover and the damage the synthetic
rope. It is important to remember that when conduit is duct taped to the outside of a longline, the flight
characteristics can change. In our experience, it may take some time and a few trial flights to determine the
length between attachment points of the conduit to the longline.
Longline Wire Details
Checking Suspension Cable Length
LENGTH GAUGE TYPE
50 FT. # 14 GAUGE 14/2 SOW
75 FT. # 14 GAUGE 14/2 SOW
100 FT. # 14 GAUGE 14/2 SOW
125 FT. #12 GAUGE 12/2 SOW
150 FT. # 12 GAUGE 12/2 SOW
200 FT. # 12 GAUGE 12/2 SOW
Warning
Using a Bambi bucket with a greater overall length than the distance from the cargo hook to the
front tip of the tail rotor on your helicopter could result in a tail rotor strike and possible loss of
control of the helicopter which could result in injury or death.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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Overall lengths of Bambi buckets with standard rigging are
provided in this manual. Before using the Bambi bucket, check for
the maximum total length.
To determine this length, measure the distance from the cargo hook
to the front tip of the tail rotor on the helicopter you will be using
and subtract 6” (152 mm).
To determine overall bucket length:
1. Stretch out the bucket on the ground; secure the control
head.
2. Pull out the dump valve fully; pulling taut to ensure the
suspension cables are straight
Measuring the bucket. If the Firesock is to be used, attach first and then
measure to the bottom of the sock. See Section 4: Flight Operations for
information on how to use the Firesock.
Overall Length
Bambi Model
Feet Meters
2024 20’ 1” 6.12
2024S 15’ 10” 4.83
2226 15’ 10” 4.83
2732 23’ 0” 7.01
2732S 15’ 2” 4.63
3542 23’ 8” 7.21
4453 23’ 9” 7.25
Lengths are accurate to within 1%.
Note: Specifications subject to
change.

Section 2: Deploying the Bambi Bucket Deployment Instructions
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3. If the Firesock or other item is used, attach first and then measure to
the bottom of the sock.
4. Measure the distance from the shackle on the control head to the bottom of the dump valve. This
measurement should be less than the maximum total length of the dimension taken from the
helicopter.
Important Note
To avoid potential rotor strikes when using the Bambi bucket, the operator must measure the
extended length of the Bambi bucket and the distance from the belly hook to the closest possible
point of the tail rotor.
A) Always measure the overall extended length of your Bambi bucket.
and
B) Measure the distance from the belly hook to the closest possible point on the tail rotor.
"B" must always exceed "A" by at least six (6) inches.

Section 2: Deploying the Bambi Bucket Instant Deployment System (IDS)
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Instant Deployment System (IDS)
The instant deployment system uses a hub and spoke mechanism to automatically expand the mouth of the
bucket as soon as the weight of the Bambi bucket is taken up by the suspension cables. When the bucket is
full, the IDS deployment cable and hub restrainer cables should be slack as they should not bear any load.
Their function is to position the hub and spoke mechanism to hold the bucket open.
The main parts of the IDS are illustrated in this manual for maintenance purposes. To deploy the IDS on the
ground, reach into the bucket, grasp the hub of the IDS and pull outward fully until the two restraining cables
from the hub to the lower bucket shell are tight.
The IDS restraining cables are set at the factory and normally should not require any adjustment.
Grasp the hub of the IDS and pull outward fully to tighten
cables.
Correct IDS position.

Section 3: Using Accessories Using the PowerFill System
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Section 3: Using Accessories
Using the PowerFill System
System Overview
The PowerFill Snorkel system is comprised of one electrically-
driven high-efficiency pump mounted onto a flange that is
installed into the side of the bucket. The pump can fill the
bucket rapidly and completely in water sources as shallow as
15” deep.
The PowerFill Snorkel pump system allows operators to get
quick, partial or complete fills from a range of previously
inaccessible shallow water sources including streams, canals,
ponds and low profile dip tanks. Once the flange has been
installed, the pump unit can be quickly attached and removed,
as the situation requires.
The system can also be transported separately from the bucket,
if required. The Bambi bucket, equipped with the PowerFill
Snorkel, has the same handling, ease of transport and
collapsibility as other Bambi buckets in this size range.
System Description
The pump is 28 volt DC powered, compact, light weight and efficient. The pump requires up to 45 amps of
current and can pump 425 US gallons of debris-free water per minute (26 litres per second). Power is
supplied by 28 volt DC power from the aircraft non-essential or utility bus.
Power is transmitted through a waterproof and oil-resistant cable to the pump motor. At the top end of the
cable, a quick disconnect plug will separate with minimal force in the event of a load jettison. See the
specifications section of this manual for wire sizes, etc.
The pump motor, impeller and housings are contained within a circular steel filter basket. The filter basket
serves to protect the components from impact damage while also acting as a debris screen. The pump can
run “dry” without damage.
Important Note
PowerFill Snorkel is only available on 2024-3542 models.
Bambi bucket with PowerFill installed.

Section 3: Using Accessories Using the PowerFill System
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The pump is fully waterproof in operation to a depth of 10 ft. (3.0 m) and has a standard hydraulic grease
nipple provision to extend the life of the motor output shaft seal.
The mating flange consists of two plates that clamp together over the bucket shell to form a hard point for
quick mounting of the pump unit. The flange can be installed on a number of buckets to accept the same
pump unit. Mounted to the inside of the flange, a one-way flapper valve prevents water from flowing back
through the pump when the pump is not running. If the pump is not in use for a period of time, a blanking
plate should be installed to replace the pump.
The PowerFill Snorkel system comes complete with wiring harness. An optional control box can also be
ordered.
Flying with the PowerFill Snorkel System
No prior experience is required to quickly master using the PowerFill Snorkel since flying a Bambi bucket
with the PowerFill Snorkel will not adversely affect the flight characteristics of the bucket. To assist
operators with installation of the PowerFill Snorkel in an aircraft, this manual contains a suggested wiring
diagram.
Filling the Bambi Bucket with the PowerFill Snorkel System
Initiating a fill with the PowerFill Snorkel is simple and can be quickly mastered. Operation of the pump is
accomplished by simply pressing the fill button for as long as it takes to fill the bucket.
Important Note
If you are switching pumps from one size of bucket to another, it is recommended that the
discharge hose and restrainer chain also be changed to the lengths required for that bucket size.
MODEL Optimal Fill Time (Sec.)
BBX2024 30
BBX2226 33
BBX2732 41
BBX3542 53

Section 3: Using Accessories Using the PowerFill System
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There are a few key points to keep in mind:
• To initiate a fill, the pump impeller must be immersed. It may
not be possible to fill from water sources less than 15" (40cm)
deep
• Opening the valve while immersing the bucket allows the
water to enter the bucket, keeping the bucket more stable and
decreasing the filling time.
• Once a fill has been started, the bucket will need to be
supported by maintaining some tension on the suspension
lines, particularly when the bucket is nearly full. If the bucket
is not supported, the flexible nature of the bucket shell may
allow it to collapse to one side as the water load increases.
• Frothing of the water or slow fill rate indicates the pump is
not submerged for enough to maintain prime.
• The further the bottom of the bucket can be lowered into the
water source, the faster the bucket will fill.
• It is recommended that the pump not be run when a conventional dip fill is possible.
• Do not run the pump if it is submerged to a depth of 10 feet (3 m) or more.
• Do not submerge the bucket to a depth of more than 20 feet (6.1 m) when performing
conventional dip fills (pump off) in deep water sources.
• The filter screen is designed to filter out objects large enough to damage the pump impeller and
to prevent weeds and debris from clogging the pump intake. If operating the pump in extremely
dirty or swampy water sources, more frequent inspections of the pump impeller and filter screen
may be required to maintain optimal function.
• The pump can be run dry without damage. However, maximum life can be obtained from the
pump motor if the run time is limited only to filling the bucket. Excessive run time will require
more frequent lubrication of the pump output shaft. See this manual’s section 6 on Maintenance
and Troubleshooting for the shaft seal lubrication procedure.

Section 3: Using Accessories Using Foam
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Using Foam
The Bambi bucket is designed to be effective with foam. All materials used in the manufacture of the Bambi
bucket are resistant to the chemical action of foam.
Sacksafoam Foam Injection System
The Sacksafoam is SEI Industries’ advanced foam dispensing
system for use with the Bambi bucket. This system, exclusive to
the Bambi, allows foam to be dispensed into the bucket in route
from the filling source to the fire site.
There are three models of Sacksafoam to fit this range of Bambi
buckets. The operation of the Sacksafoam is controlled by the pilot
through a control unit, which is mounted in the cockpit.
Sacksafoam I contains the foam reservoir directly installed inside
the bucket.
The Sacksafoam II is a self-contained unit that can be stowed onboard the
helicopter. This system is completely housed in a foam-resistant case. With the
Sacksafoam II, the pilot still controls the foam dispensing through the control
unit.
Caution
After using foam or retardants, cycle through several dumps with water only or hose down with
fresh water. This will prolong the bucket life.
Sacksafoam I
Sacksafoam II, Model
5598

Section 3: Using Accessories Using Foam
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If additional foam storage is required, the Sacksafoam Plus can be purchased
to add an additional 40 gallons of foam on board.
Compatible Bambi Bucket/Sacksafoam Models
Sacksafoam Plus
Model For Bambi Bucket Reservoir USG Capacity Liters
Sacksafoam I
004339 BB2024-BB4453 30 114
Sacksafoam II
004344 BB1518-BB4453 25 95
Sacksafoam Plus
004350
Sacksafoam II & III 40 151

Section 3: Using Accessories Bambi Mobility Cart
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Bambi Mobility Cart
The rugged, lightweight two-piece Bambi Mobility Cart allows one person to move a bucket from one
location to another. Easy to steer and brake, the three-wheeled cart comes equipped with tow-bar and foam-
filled all-terrain 16" tires. Roll on, winch and go!
Part Number Description
009383 SLED,MOBILITY,BAMBI