Seifert SoliTherm KG 4534-230V User manual

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Table of Content 45340001
1. User manual 2 ..................................................................................................................................
2. Legal regulations 2 .........................................................................................................................
3. Safety instructions 3 ......................................................................................................................
4. Controller functions 4 .....................................................................................................................
5. Functional principle 4 .....................................................................................................................
6. Technical data 6 ..............................................................................................................................
7. Mounting 7 .......................................................................................................................................
8. Dimensions (H x W x D) 8 ...............................................................................................................
9. Electrical connection 9 ...................................................................................................................
10. Wiring diagram 9 ...........................................................................................................................
11. Taking into operation 10 ..............................................................................................................
12. Trouble shooting 10 ......................................................................................................................
13. Maintenance & Cleaning 11 .........................................................................................................
14. Transport & Storage 11 ................................................................................................................
15. Parts supplied 12 ..........................................................................................................................

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1. User manual
This instruction manual contains information and instructions to enable the user to work safely, correctly and
economically on the unit. Understanding and adhering to the manual can help one:
Avoid any dangers.
Reduce repair costs and stoppages.
Extend and improve the reliability and working life of the unit.
PLEASE ENSURE TO USE THE RIGHT VERSION OF THE INSTRUCTION MANUAL SUITABLE FOR YOUR
UNIT.
Conditions of use
󰾬The unit is to be used exclusively for the dissipation of heat from control cabinets and enclosures in order to
protect temperature sensitive components in an industrial enviorment. To meet the conditions of use, all the
information and instructions in the instruction manual must be adhered to.
General danger
Indicates compulsory safety regulations which are not
covered by a specific pictogram such as one of the following.
󰾬
High electric voltage
Indicates electric shock danger.
Important safety instruction
Indicates instructions for safe maintenance and operation of
the unit.
Attention
Indicates possible burns from hot components.
Attention
Indicates possible damage to the unit.
Instruction
Indicates possible danger to the environment.
2. Legal regulations
Liability
The information, data and instructions contained in this instruction manual are current at the time of going to
press. We reserve the right to make technical changes to the unit in the course of its development. Therefore,
no claims can be accepted for previously delivered units based on the information, diagrams or descriptions
contained in this manual. No liability can be accepted for damage and production caused by:

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Disregarding the instruction manual
Operating error
Inappropriate work on or with the unit
The use of non-specified spare parts and accessories
Unauthorised modifications or changes to the unit by the user or his personnel
The supplier is only liable for errors and omissions as outlined in the guarantee conditions contained in the main
contractual agreement. Claims for damages on any grounds are excluded.
3. Safety instructions
Upon delivery the unit is already meeting current technical standards and can therefore be safely taken into
operation. Only authorised personnel is allowed to work on the unit. Unauthorised personnel must be prohibited
from working on the unit. Operating personnel must inform their superiors immediately of any malfunction of
the unit.
Please note that before starting to work on or with the unit, a procedure must be carried out inside the cabinet
on which the unit is to be mounted.
Before commencing work inside the cabinet, the control cabinet manufacturer's instruction must be read with
regards to:
Safety instructions.
Instructions on taking the cabinet out of operation.
Instructions on the prevention of unauthorised cabinet reconnection.
The electric equipment meets the valid safety regulations. One can find dangerous voltages (above 50 V AC or
above 100 V DC)
Behind the control cabinet doors.
On the power supply in the unit housing.
The unit has to be operated according to the type plate and the wiring diagram, and must be protected
externally from overloading and electrical faults via suitable protective devices.
Danger through incorrect work on the unit
The unit can only be installed and maintained by technical competent and qualified
personnel, using only supplied material according to the supplied instructions.
󰾬
Danger from electrical voltage
Only specialised personnel are allowed to maintain and clean the unit. The personnel must
ensure that for the duration of the maintenance and cleaning, the unit is disconnected from
the electrical supply.
Attention
Damage to the unit through the use of inappropriate cleaning materials. Please do not use
aggressive cleaning material.
Instruction
Damage to the environment through unauthorised disposal. All spare parts and associated
material must be disposed according to the environmental laws.

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4. Controller functions
The cooling unit is used where heat needs to be dissipated from electrical control cabinets or similar enclosures
in order to protect heat sensitive components. The unit has two completely separate air circuits which ensure
that the clean cabinet air does not come into contact with the ambient air which may well be dirty or polluted. It
is not intended for household use. Control cabinet air conditioners can dissipate large quantities of heat from
sealed enclosures such as control cabinets into the ambient air and at the same time reduce the cabinet
internal temperature to below that of the ambient air.
The control cabinet air conditioner can function without problems in extreme ambient conditions (e.g. dusty and
oily air) with an standard operating temperature ranging between 50°F and 131°F. The stated cooling capacities
are according to DIN 3168.
Controller
The unit is equipped with a temperature controller which regulates the function of the air-conditioning cycle. At
normal working conditions the display shows the temperature inside the enclosure. The cooling set point for the
interior of the enclosure (parameter St / St1) is pre-set at 95°F and can be adjusted between 68°F and 122°F.
To change the cooling set point St/St1:
1. Press ‘Set’ till St/St1 appears on the display.
2. Press the Up/Down buttons to adjust the temperature setting.
3. Press ‘Set’ to save the new setting.
To change the heating set point St2 (Units with internal heater only):
1. Press ‘Set’ till St1 appears on the display and release the button.
2. Press again ‘Set’ till St2 appears on the display.
3. Press the Up/Down buttons to adjust the temperature.
4. Press set to save the new setting.
Important Note: when changing settings ensure that: (St2 + 5K) < St1
The unit also has a potential free high temperature alarm relay (normally closed configuration) that is pre-set to
switch when the enclosure temperature exceeds 131°F. If necessary the alarm relay configuration and the set
point can be changed via the controller’s parameters. Kindly contact your nearest service / sales partner for
further details on how to change these parameters.
5. Functional principle
The cooling unit for enclosures works on the basis of a refrigeration circuit consisting of four main
components: compressor (1), evaporator (2), condenser (3) and expansion device (4).
The circuit is hermetically sealed and R134a refrigerant circulates inside it (R134a is chlorine free and has an
Ozone Destruction Potential [ODP] of 0 and a Global Warning Potential [GWP] of 1430). The compressor
compresses the refrigerant (thus taking it to high pressure and high temperature), and pushes it through the
condenser, where it is cooled by ambient air thus passing from the gas to the liquid state. At the liquid state it
then passes through the capillary pipe being a much lower pressure the refrigerant arrived to the evaporator
where it absorbs the necessary heat to change from liquid to gas state. The gas is then drawn back into the
compressor completing the cycle.
Condensation management
In environments with humidity and low internal enclosure temperatures, condensation may form on the
evaporator coil. Standard cooling units 43XXX0XXX have a drain socket towards the bottom of the unit for
connection of the drain pipe.
Cooling units 43XXX2XX include an internal condensate evaporator based on self-regulating PTC cartridges.

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Condensate is drained to an internal recipient where it evaporates when in contact with the cartridge surface.
Resulting steam is directed towards the condenser. The PTC heater cartridge is permanently connected, and
condensate evaporator has an approximate evaporation capacity of 250ml/hr. The recipient has an overflow
socket at the bottom of the unit. A drain pipe is supplied to connect to overflow socket.

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6. Technical data
Order Number 45340001
Cooling capacity 95F/95F 3170 BTU
Cooling capacity 95F/122F 2170 BTU
Compressor Reciprocating compressor
Refrigerant / GWP R134a / 1430
Refrigerant charge 400 g / 14 oz
High / low pressure 35 / 6 bar
508 / 88 psig
Temperature range 68°F - 131°F
Air volume flow (system / unimpeded) Ambient air circuit: 147 / 500 cfm
Cabinet air circuit: 165 / 324 cfm
Mounting 19" rack
Housing Material Mild steel, powder coated
Dimension H x W x D 10.47 x 19.01 x 21.61 inch
Weight 73 lbs.
Voltage / Frequency 230 V ~ 50/60 Hz
Current 95F95F 4.5 A @ 50 Hz
4.3 A @ 60 Hz
Starting current 19.7 A
Max. current 5.8 A
Nominal power 95F95F 795 W @ 50 Hz
900 W @ 60 Hz
Max. power 1,22 kW
Fuse 6 A (T)
Connection Connection terminal block
Ingress protection IP 54
Approvals CE, RoHS

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7. Mounting
The power supply rating on unit rating plate must comply with mains
rating.
Always disconnect the power supply before opening the unit.
The heat load to be dissipated from enclosure should not exceed specific cooling output of the unit at any
condition. At cooling unit selection always cater for a safety margin of at least 15% extra cooling output in the
worst conditions.
Ensure that flows of air leaving and entering the cooling unit, internal and external, are not obstructed. It must
also be ensured in accordance with UL, that the air outlet is not blowing air directly at an equipment
operator. Should this be the case a barrier or duct shall be provided to redirect the airflow.
Before drilling the enclosure ensure the fixing elements and couplings will not interfere with the equipment
inside the enclosure itself. Disconnect power before starting any work inside the enclosure. Following this 1:1
Scale Drilling Template drill the holes and make the required cuts on the enclosure. This template may have
been affected by storage conditions, please check this template by verifying values of the largest dimensions
before drilling. Fit the sealing strip on the cooling unit on the side connected to the enclosure and follow the
installation diagram.
Note: In case of 19" rack mounted units please ignore the above mounting instructions.

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8. Dimensions (H x W x D)

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9. Electrical connection
Door Switch
The unit can be switched on and of via a door contact switch. When delivered the door contact terminals are
bridged on the female connector. To connect the door contact switch remove the bridge and connect door
contact switch. The contact must be closed when the cabinet door is closed.
10. Wiring diagram
C Controller
EB External Blower
IB Internal Blower
PC 9 Pole connector
CC 7 core cable
Mc Motor compressor
1 Live
3 Neutral
4 Earth
6 Alarm P1
7 Alarm P2
8 Door T1
9 Door T2
BU Blue
BN Brown
BK Black
GNYE Green / yellow
WH White
BK Black
RD Red
PK Pink
GY Grey

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11. Taking into operation
Attention! The unit can be damaged by lack of lubricant. To ensure that the compressor is adequately
lubricated the oil, which has been displaced during transport, must be allowed to flow back into it. The unit must
therefore be allowed to stand for at least 30 min. before being connected to the mains and taken into
operation.
Compressor based cooling units / system must be protected with a MCB Type D or K.
Upon connection the internal fan will start working. If the temperature inside the enclosure is higher than the
set value of the controller both the compressor and external air fan start working. Once the air inside the
enclosure reaches the set temperature the compressor and external fan will stop. The unit is pre-set at 95°F,
which is suitable for most of the electronic devices.
12. Trouble shooting
Failure Condition Cause Solution
Unit does
not cool
Internal fan does
not work
Power not connected. Verify power supply
Internal fan works,
external fan and
compressor don't
work
Enclosure temperature
is below setting
temperature (St)
Verify values of parameter
"St"
Door switch contact is
open
Verify door switch
Controller doesn't work Replace controller
Internal fan works,
external fan and
compressor don't
work Display shows
alternating "OFF"
and temperature
The sequence of
the phases inside the
power supply connector
is
incorrect
Change phases inside
power
supply connector
Unit does
not cool
External and internal
fan work,
compressor does not
work
Compressor
motor electrical failure
Verify external fan,
verify ambient temperature,
clean
condenser
Capacitor for
compressor
failed
Replace capacitor
Compressor works,
external fan doesn't
work
External fan needs to be
replaced
Replace external fan
Enclosure
over
heating
Compressor and
fans
(external and
internal)
work all the time
Unit cooling undersized Enclosure needs a bigger
cooling unit
Enclosure needs a
bigger
cooling unit
Thermal compressor
protector triggered
Verify ambient
temperature,
clean condenser
Refrigerant leakage Contact dealer/service
center
Excessive
condensate
Door enclosure open
Ambient air gets into
the enclosure
Ensure door is closed, add
a door switch and connect it
to controller
Door enclosure
closed
Enclosure IP degree
minimum IP54
Seal openings on enclosure
Damaged misplaced
sealing strip
Repair strip accordingly

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13. Maintenance & Cleaning
Always switch power supply off before starting any
maintenance on the unit.
The cooling unit is generally maintenance free and can be operated without filters in most environments. For
units with filters these should be checked, cleaned and if necessary replaced on a regular basis. In addition the
unit should have regular functional tests (approx. every 2,000 hours depending on the grade of ambient
pollution).
Disposal
The cooling unit contains R134a refrigerant and small quantities of lubricating oil. Replacement, repairs and
final disposal must be done according to the regulations of each country for these substances.
14. Transport & Storage
Malfunction due to transport damage
On delivery the carton box containing the unit must be examined for signs of transport damage. Any transport
damage to the carton box could indicate that the unit itself has been damaged in transit which in the worst case
could mean that the unit will not function.
The unit can only be stored in locations which meet the following conditions:
temperature range: - 40°F to 158°F
Relative humidity (at 77°F): max. 95 %
Returning the unit
To avoid transport damage the unit should be returned in the original packing or in a packing case and must be
strapped to a pallet. If the unit cannot be returned in the original packing please ensure that:
A space of at least 30 mm. must be maintained at all points between the unit and the external packing.
The unit must be shipped in the same position as it was mounted.
The unit must be protected by shock resistant padding (hard foam corner pieces, strips or cardboard
corner pieces).

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15. Parts supplied
1 x Control cabinet air conditioner
1 x Instruction manual
1 x Condensation Pipe
1 x Sealing Gasket
Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems AG Seifert Systems Inc. Seifert Systems Pty Ltd.
Albert - Einstein Str. 3 HF09/10 Wilerstrasse 16 75 Circuit Drive 105 Lewis Road
Hal-Far Industrial Estate North Kingstown Wantirna South
42477 Radevormwald Birzebbuga, BBG 3000 4563 Gerlafingen RI 0285 3152 Victoria
Deutschland Malta Switzerland USA Australia
Tel. [phone] Tel. [phone] Tel. [phone] Tel. [phone] Tel. [phone]
Fax [phone] Fax [phone] Fax [phone] Fax [phone] Fax. [phone]
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