Seko TEKNA TPR 600 User manual

Control Panel – TEKNA TPR
Access to the programming menu
When pressed during the pump operation phase, it cyclically displays the programmed values on
the display; When pressed at the same time as the keys, it increases or lowers a value
dependent on the selected operating mode. During programming it carries out an “enter” function,
meaning that it confirms entry to the various menu levels and modifications within the same.
Starts and stops the pump. In the event of a level alarm (alarm function only), flow alarm and active
memory alarm, it deactivates the signal on the display.
Used to “exit” the various menu levels. Before definitively exiting the programming phase, you will be
asked if you wish to save any changes.
Access to the pump calibration menu. If in Off mode, the calibration menu is not activated.
Used to run upwards through the menu or increase the numerical values to be changed. Can be
used to start dosage in Batch mode
Used to run downwards through the menu, or decrease the numerical values to be changed.
Flashing green LED during dosage
Red LED that lights up in various alarm situations
Electrical connections
1
2
Alarm relay
3 Pole +
4 Pole -
Exit 4-20 mA
500 Ωmax load
5
6
Remote control input (start-stop)
7
8
Temperature probe input
9
10
Flow sensor input
B
B Input level control
EM00136063 rev. 1.0 1

Programmiermenü Tekna TPR
You can access the programming menu by pressing the key for over three seconds. The keys can
be used to run through the menu items, with the key being used to access changes.
The pump is programmed in constant mode in the factory. The pump automatically returns to the operating mode
after 1 minute of no activity. Any data entered in these circumstances will not be saved. The key can be used
to exit the various programming levels. Upon exiting programming, the display will show:
Exit Exit
No Save ∇∆Save to confirm the selection
+
-
PROG
Temperature Man.
25 °C
Probe Calib.
On
Configuration
Pump Functions
Max flow rate
100%
Alarm Relay
N.Open
Language
English
O.F.Alarm
0m
Resolution
0.01
Alarm Band
2.00 pH
Prop. Band
0.50 pH
Setpoint Type
Acid
Setpoint
7.00 pH
Prog
Configuration
+
+
-
-
Pump Functions
pH Measure
Pump Functions
Redox Measure Pump
Functions
Manual
Paragraph 1
Paragraph 5
Paragraph 4
Paragraph 6
Paragraph 7
Paragraph
8
Paragraph 9
Paragraph 10
Paragraph 3
Paragraph 2
Main
Menu
Functions
Menu
Setting
Menu
Paragraph 11
EM00136063 rev. 1.0 2

Setting the Language
Programming Operation
-
-
-
--
Pump Functions
Max flow rate
Alarm Relay
Language
P100%
N.Open
English
PROG
+
-
Makes it possible to select the language. The pump is set in
English in the factory.
Changes can be made by pressing the key, then using
the keys to set the new value. Press to
confirm and return to the main menu
Paragraph 1 – Manual Dosage
Programming Operation
+
-
Pump Funtions
Configuration
Pump Functions
PROG
Manuel
The pump operates in constant mode. The flow can be manually regulated
by pressing the keys at the same time to increase the flow, or
the keys to decrease it.
Display during Operation Display during Setting (MODE key)
MAN FFF
Lev Stop P100%
Operating mode
• Man = Manuel
Alarms and statuses
• Liv = Level alarm
• Fls = Debit alarm
FLOW sensor
status
Pump status
• Empty = pump in start
• Stop = pump stationary
• Paus =
p
um
p
in
p
ause
Current dosage value
(depends on the selected unit
of measurement)
• Percentage, Frequency,
l/h, Gph, ml/m
F320s/m
P100%
Operating mode
• Displays the corresponding frequency value
Current dosage value
• The maximum flow can be modified by
pressing the + or – keys at the same time
EM00136063 rev. 1.0 3

Paragrafo 2 – Dosaggio Proporzionale alla misura del pH (impostazione di fabbrica)
Programming Operation
Temperature Man.
25 °C Temperature Man. 25 °C <-
Temperature Man.
77 °F
Probe Calib.
On
O.F.Alarm
0m
Resolution
0.01
Alarm Band
2.00 pH
Prop. Band
0.50 pH
Setpoint Type
Acid
Setpoint
7.00 pH
+
-
Pump Funtions
Configuration
Pump Functions
pH Measure
PROG
-
--
+
-
+
-
+ -
+
-
+ -
+
-
+
-
+
-
+
-
-
-
-
-
-
-
The pump measures and controls the pH of a solution,
programming in sequence: set-point, set-point type,
proportional band and alarm band
Set-point type: acid
014
p
H
s/m
max
flow-rate
Ala rm Ba nd Ala rm Ba n d
Proportional
Ba n d
se t - p o i n t
AlarmOn
AlarmOn
Pu m p O f f
P
umpOn
Set-point type: alkaline
014
p
H
s/m
max
flow-rate
Ala rm Ba nd Ala rm Ba nd
Proportional
Ba n d
se t - p o i n t
AlarmOn
AlarmOn
Pu m p O f f
P
umpOn
It is also possible to programme:
- the O.F.A. (Over Feed Alarm) time in minutes, or rather a
time beyond which an alarm signal is triggered if the pH
value does not reach the set-point.
- The measurement resolution (1 or 2 decimal points)
- Deactivation/activation of the calibration procedure
- Manual temperature value in ºC (default) or ºF
The maximum frequency can be modified during operation, by
pressing the keys at the same time to increase the
flow, or the keys to decrease it.
Display during Operation Display during Setting (MODE key)
Alca FFF 7.00pH
Lev Stop P100%
• Setpoint type;
Acid/Alka
Flow sensor status
p
H measurement value
Pump status
• Empty = pump in start
• Stop = pump stationary
• Paus = pump in pause
Current dosage value
(depends on the selected unit
of measurement)
• Percentage, Frequency,
l/h, Gph, ml/m
Alarms and statuses
• Cal = calibration not
completed
• Lev = Level alarm
• Flw = Flow alarm
• Alm = Measurement
outside Alarm Band
• OFA = O.F.A. alar
m
SP 7.00pH
4.50pH P100%
Displays in sequence
• SP = Setpoint value
• BP = Proportional band value
• BA = Alarm band value
• OFA = O.F.A. value
• Temp = Temperature value
Measurement value
Maximum set dosage value
(depends on the selected unit of measurement)
• Percentage, Frequency, l/h, Gph, ml/m
EM00136063 rev. 1.0 4

Paragraph 3 – Dosage Proportional to the Potential Redox Measurement (O.R.P.)
Programming Operation
Probe Calib.
On
O.F.Alarm
0m
Alarm Band
Prop. Band
Setpoint Type
High
Setpoint
560 mV
50 mV
200 mV
+
-
Pump Funtions
Configuration
Pump Functions
Redox Measure
PROG
-
-
+
-
+
-
+
-
+
-
+ -
+
-
-
-
-
-
The pump measures and controls the pH of a solution, programming in
sequence: set-point, set-point type, proportional band and alarm band
Set-point type: maximum
0
m
V
s/m
max
flow-rate
Ala rm Ba nd Ala rm Ba nd
Proportional
Ba n d
se t- p o i n t
AlarmOn
AlarmOn
Pu m p O f f
P
umpOn
Set-point type: minimum
0
m
V
s/m
max
flow-rate
Ala rm Ba nd Ala rm Ba nd
Pr o p o r t i o n a l
Ba n d
se t- p o i n t
AlarmOn
AlarmOn
Pu m p O f f
P
umpOn
It is also possible to programme:
- the O.F.A. (Over Feed Alarm) time in minutes, or rather a time beyond
which an alarm signal is triggered if the pH value does not reach the set-
point.
- The measurement resolution (1 or 2 decimal points)
- Deactivation/activation of the calibration procedure
The maximum frequency can be modified during operation, by pressing
the keys at the same time to increase the flow, or the
keys to decrease it.
Display during Operation Display during Setting (MODE key)
High FFF 560mV
Lev Stop P100%
• Setpoint type;
High/Low
Alarms and statuses
• Cal = calibration not
completed
• Lev = Level alarm
• Flw = Flow alarm
• Alm = Measurement
outside alarm band
• OFA = O.F.A. alar
m
Flow sensor status
Potential Redox.
measurement value
Pump status
• Empty = pump in start
• Stop = pump stationary
• Paus = pump in pause
Current dosage value
(depends on the selected unit
of measurement)
• Percentage, Frequency,
l/h, Gph, ml/m
SP 560mV
450mV P100%
Displays in sequence
• SP = Setpoint value
• BP = Proportional band value
• BA = Alarm band value
• OFA = O.F.A. value
Measurement value
dll i
Maximum set dosage value
(depends on the selected unit of measurement)
• Percentage, Frequency, l/h, Gph, ml/m
Paragraph 4 – Setting the Maximum Flow
Programming Operation
-
-
-
Pump Functions
Max flow rate Max flow rate
Max flow rate
P100% P100%
F320s/m
PROG
-
+
-
+
-
This makes it possible to set the maximum flow offered by
the pump, and the programmed mode (% or frequency) is
used as the standard unit of measurement when displaying
the flow. Changes can be made by pressing the key,
then using the keys to set the new value. Press
to confirm and return to the main menu
EM00136063 rev. 1.0 5

Paragraph 5 – Setting the Alarm Relay
Programming Operation
-
-
--
Pump Functions
Max flow rate
Alarm Relay
P100%
N.Open
PROG
+
-
This is used to set the alarm relay in the absence of an
alarm situation, if open (default) or closed.
Changes can be made by pressing the key, then using
the keys to set the new value. Press to
confirm and return to the main menu
Paragraph 6 – Flow Calibration
Programming Operation
-
-
-
-
Pump Calibration
Pump Calibration
Automatic Cal.
Automatic Cal.
Automatic Cal.
Pump Calibration
0,23 cc/stroke
cc/stroke 0,23
Start 100 strok.
Strokes 100
ml 20
Manual
PROG
+
-
+
-
Pump Calibration
Automatic
The memorised cc value per strike appears in the main
menu. It can be calibrated in two different ways:
MANUAL – manually enter the cc value per strike using the
keys and confirm by pressing the key
AUTOMATIC – the pump makes 100 strikes, which are
started by pressing the key. At the end of this process,
enter the quantity sucked up by the pump using the
keys and confirm by pressing the key.
The entered figure will be used in flow calculations.
Paragraph 7 - Statistics
Programming Operation
-
-
-
-
-
-
Statistic
Statistic
Statistic
Statistic Reset
Hours 10
Hours 10
Strokes 1000
NO
PROG
+
-
Statistic
Statistic
Statistic
Q.ty(L) 100
Power 10
Reset
ESC
The main menu displays the pump operation times. By
pressing the key you can access other statistics:
- Strokes = number of strokes made by the pump
- Q.ty (L) = quantity dosed by the pump in litres; this figure is
calculated on the basis of the memorised cc/stroke value
- Power = number of pump starts
- Reset = use the to reset the counters (YES) or
otherwise (NO), then confirm by pressing the key.
Pressing the key will take you back to the main menu.
EM00136063 rev. 1.0 6

Paragraph 8 - Password
Programming Operation
-
-
-
Password
Password
****
0000
PROG
+
-
By entering the password, you can enter the programming
menu and see all the set values. The password will be
requested whenever you seek to modify them.
The flashing line indicates the number than can be modified.
Use the key to select the number (from 1 to 9), and the
key to select the number to be modified. Confirm by
pressing the key. By setting “0000” (default), the
password is eliminated.
Paragraph 9 – Flow Alarm
Programming Operation
-
-
Alarms
Alarms
Alarm Flow
Alarm Flow
Alarm Flow - On
Flow Off
Flow Off
Off
On
Signals 6
PROG
+
+
-
-
-
-
ESC
-
This makes it possible to activate (deactivate) the flow
sensor.
When activated (On), press the key to access the
request for the number of signals that the pump waits for
before an alarm is triggered. The number flashes when you
press the key, and you can then use the keys
to set the value. Confirm by pressing the key. Press
to return to the main menu
Paragraph 10 – Level Alarm
Programming Operation
-
-
Alarm Level
Alarm Flow
Alarms
Level Stop
Alarms
Level Alarm
Stop
Alarm
PROG
-
-
ESC
-
This makes it possible to set the pump when the level
sensor alarm is activated. In other words you can decide
whether to stop dosage (Stop) or simply activate the alarm
signal without stopping dosage.
Changes can be made by pressing the key, then using
the keys to set the alarm type. Confirm by pressing
the key. Press to return to the main menu
Paragraph 11 – Flow Display Unit
Programming Operation
-
-
Unit Unit
Unit
Standard Standard <-
L/h
PROG
-
+
-
-
This makes it possible to set the dosage unit of
measurement on the display.
Changes can be made by pressing the key, then using
the keys to set the unit of measurement, choosing
between L/h (litres/hour), Gph (Gallons/hour), ml/m
(millilitres/minute) or standard (% or frequency, depending
on settings). Press to confirm and return to the main
menu
EM00136063 rev. 1.0 7

pH Calibration Menu
Pressing the CAL key for 3 seconds takes you into the calibration menu. If calibration was excluded during
programming, the following appears on the display:
Calibration
Off
If calibration is active:
Calibration
Automatic Calibration
Automatic
Calibration
Manual
Automatic Cal.
Manual Cal.
Automatic Cal.
Manual Cal.
Wait.... 60s
Wait.... 60s
Wait.... 60s
Wait.... 60s
Buffer Sol. 7 pH
Buffer Sol. 7 pH
Buffer Sol.4/9 pH
Buffer Sol.7.00pH
Quality 100%
Quality 100%
Quality 100%
Quality 100%
|||||| ok 7 pH
|||||| ok 7 pH
|||||| ok 4 pH
|||||| ok 4.20pH
Automatic Cal.
Automatic Cal.
Automatic Cal.
Automatic Cal.
Error 7 pH
Error 7 pH
Error 4 pH
Error 4.20pH
Buffer Sol. 7 pH
Buffer Sol. 7 pH
Buffer Sol. 4 pH
Buffer Sol.4.20pH
Cal
-
+ -
It is possible to select automatic or manual mode. In both cases, it is automatically calibrated to pH 7.
- Automatic calibration:
The buffer solution value appears on the display. Enter the probe in the bottle and press the key. A 60
second countdown necessary to complete calibration will appear on the display. If the alignment quality is below
50%, an error message appears on the display and you should press to exit calibration (the pump exits
automatically after 4 seconds). If the quality is above 50%, the value is shown on the display and, after pressing the
key, the buffer solution at pH 4 or 9 will be requested. At this point the procedure is the same as above.
- Manual calibration:
when the buffer solution value appears on the display, insert the probe in the bottle and press the key. A 60
second countdown necessary to complete calibration will appear on the display. If the alignment quality is below
50%, an error message appears on the display and you should press to exit calibration (the pump exits
automatically after 4 seconds). If the quality is above 50%, the value is shown on the display and, after pressing the
key, the value of pH 7.00 flashes on the display. Use the keys to enter the value of the solution in
your possession, then press to confirm and start the calibration procedure as before.
EM00136063 rev. 1.0 8

Potential Redox Calibration Menu (O.R.P.)
Pressing the CAL key for 3 seconds takes you into the calibration menu. If calibration was excluded during
programming, the following appears on the display:
Calibration
Off
If calibration is active:
Calibration
Automatic Calibration
Automatic Automatic Cal. Wait.... 60s
Buffer Sol. 465mV Buffer Sol. 465mV
Quality 100%
|||||| ok 465mV Automatic Cal. Error 465mV
Cal
-
Calibration
Manual Automatic Cal. Wait.... 60s
Buffer Sol. 465mV Buffer Sol. 600mV
Quality 100%
|||||| ok 7 pH Automatic Cal. Error 7 pH
+
-
It is possible to select automatic or manual mode.
- Automatic calibration:
The buffer solution value appears on the display. Insert the probe in the bottle and press the key. A 60
second countdown necessary to complete calibration will appear on the display. If the alignment quality is below
50%, an error message appears on the display and you should press to exit calibration (the pump exits
automatically after 4 seconds). If the quality is above 50%, the value is shown on the display and you should press
the key to complete the procedure.
- Manual calibration:
The buffer solution value appears on the display. Insert the probe in the bottle and press the key. The value
of 465 mV should now flash on the display. Insert the probe in your solution and use the keys to display
the value of the solution in your possession, then confirm by pressing the key and begin the calibration
procedure as before
EM00136063 rev. 1.0 9

Alarms Display Cause Interruption
Fixed alarm LED
Flashing word “Lev”
I.e.
Man
Lev P100%
End of level alarm, without
interrupting pump operation
Restore the liquid level.
Fixed alarm LED
Flashing words “Lev” and “stop”
I.e.
Man
Lev Stop P100%
End of level alarm, with interruption
to pump operation
Restore the liquid level.
Flashing word “Mem”
I.e.
1:n 6
Mem
The pump receives one or more
impulses during dosage with
memory function on Off
Press the key
Flashing word “Mem”
I.e.
1:n M6
Mem
The pump receives one or more
impulses during dosage with
memory function on On
When the pump finishes receiving
external impulses, it returns the
memorised strokes
Fixed alarm LED
Flashing word “Flw”
I.e.
Man F
Flw P100%
Active flow alarm. The pump has
not received the programmed
number of signals from the flow
sensor.
Press the key
I.e.
Parameter Error PROG
to default
Communication error with the
eeprom. Press the key to restore the
default parameters.
Flashing word “OFA”
Flashing word “stop”
I.e.
High 475 mV OFA
Stop P 75%
O.F.A. alarm
Press the key to stop the
flashing word “stop”. Press the key
again to start up the pump again.
Flashing word “Alm”
I.e.
High 475 mV Alm
P 75%
The probe reading is outside the set
alarm band range
Make sure that the “Alarm Band”
parameter is set correctly in the
programme
Flashing word “Cal”
I.e.
High 475 mV Cal
P 75%
Probe not calibrated alarm Calibrate the probe
EM00136063 rev. 1.0 10