SEMAK CT450 Installation and operation manual
COMMERCIAL CONVEYOR TOASTER –CT450
SEMAK AUSTRALIA:FACTORY 18, 87-91 HALLAM SOUTH ROAD,HALLAM VIC 3803
PH 03 9796 4583 FAX 03 9796 4586 WEB WWW.SEMAK.COM.AU
OPERATION AND WARRANTY BOOKLET
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Table of Contents
General Safety Instructions for All Semak Products............................................. 4
Safety Instructions ............................................................................................... 5
Installation Instructions ....................................................................................... 6
Operating Instructions ........................................................................................10
Cleaning Instructions ..........................................................................................11
Service & Maintenance.......................................................................................12
Electrical Compliance..........................................................................................12
Warranty.............................................................................................................12
WARRANTY REGISTRATION.................................................................................14
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RETAIN THESE SAFETY INSTRUCTIONS
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General Safety Instructions for All Semak Products
Do not use the appliance for other than its intended use.
Never leave the appliance unattended when in use.
The appliance should not be used by children or infirm persons and close
supervision is necessary when used near such persons.
Always switch off at power outlet before removing the plug. Remove by holding
the plug –do not pull the cord.
When the appliance is not in use, or prior to cleaning, always switch off the
power and remove the plug.
To avoid the risk of electric shock, do not immerse the plug, cord or any part of
the appliance in water or any other liquid.
Do not use near a stove or heat source and do not let the cord come in contact
with any hot surface.
Do not use the appliance with an extension cord unless that cord has been
checked and tested by a qualified technician or if it is an extension cord that has
been manufactured by a reliable electrical goods manufacturer and has not
been altered in any way.
Do not operate any appliance with a damaged cord or plug, or after the
appliance malfunctions or has been dropped or damaged in anyway. Return to
Semak or an authorised service agent for repair.
CAUTION Hot Surfaces.
NEVER leave the appliance ON unattended. ALWAYS unplug the conveyor
toaster after use.
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Safety Instructions
Plug toaster into a properly grounded electrical outlet of the correct voltage,
size, and plug configuration. If the plug and receptacle do not match, contact a
qualified electrician to determine the proper voltage and size, and install the
proper electrical outlet.
To avoid any injury, turn the power switch off, unplug the unit from the power
source and allow to cool before performing any maintenance.
For safe and proper operation, the unit must be located at a reasonable
distance form combustible walls and materials. If safe distances are not
maintained, discoloration or combustion could occur. Do not locate toaster
under shelving or closer than 12" (31 cm) from the ceiling.
Allow a minimum of 1” (3cm) clearance along the sides. Allow a clearance of
12" (31cm) along front and rear discharge to ensure proper operation & safety.
To prevent any injury or damage do not pull unit by power cord.
To prevent any injury, discontinue use if power cord is frayed or worn.
Locate the unit at the proper counter height, in an area that is convenient for
use. The location should be level to prevent the unit or its contents from
accidentally falling, and strong enough to support the weight of the unit.
Do not place anything on top of the toaster; doing so could damage toaster or
subject personnel to possible injury.
The toasting of coated or buttered products such as garlic bread, cheese
sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster
performance and could possibly ignite inside the toaster.
When setting up the unit for operation, make sure power to the unit is off and
the toaster is at room temperature. Failure to do so could result in injury.
To avoid damage to the unit or injury to personnel always operate toaster with
crumb tray installed, and do not remove for cleaning until toaster is cool.
Unit is not weatherproof. For safe operation locate unit indoors where ambient
air temperature is a minimum of 70°F(21 °C) & a maximum of 85°F(29°C).
Do not locate the toaster in an area subject to excessive temperature or grease
from grills, fryers, etc. Excessive temperature could cause damage to the unit.
Do not place toaster in an area that restricts air flow around the front or rear of
the unit. Do not place toaster in direct discharge path of air conditioning vent
or makeup air vent.
Use only non-abrasive cleaners. Abrasive cleaners may scratch the finish of your
toaster marring its appearance and making it susceptible to oil accumulation.
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Installation Instructions
Unpacking
1. Remove unit and all packing materials from shipping carton.
2. Open the large box. Remove all packing materials and protective covering from
the unit and parts.
3. Remove tape from discharge chute, crumb tray and toast collector pan.
4. If unit is not level, use 9/16" (14cm) open-end wrench to adjust the foot of each
leg until unit is level.
Location
CAUTIONS
Do not locate the toaster in an area subject to excessive temperatures or
grease from grills/fryers. Excessive temperatures may cause damage to unit.
Do not place toaster in an area that restricts air flow around the front/rear of
the unit. Do not place toaster in direct discharge path of air conditioning vent.
Locate the unit at the proper counter height, in an area that is convenient for
use. The location should be level to prevent the unit or its contents from
accidentally falling, and strong enough to support the weight of the unit.
Do not place anything on top of the toaster; doing so could damage toaster or
subject personnel to possible injury.
WARNING
For safe and proper operation, the unit must be located a reasonable distance
from combustible walls and materials. If safe distances are not maintained,
discoloration or combustion could occur. Do not locate toaster under shelving
or closer than 12" (31cm) from the ceiling.
Allow a minimum of 1" (3cm) clearance along the sides. Allow clearance of 12
(31cm) along front and rear discharge to ensure proper operation and safety.
Set-up
CAUTIONS
Unit is not weatherproof. For safe and proper operation locate the unit indoors
where the ambient air temperature is a minimum of 70°F(21°C) and a
maximum of 85°F(25°C).
The toasting of coated or buttered products such as garlic bread, cheese
sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster
performance and could possibly ignite inside the toaster.
When setting up the unit for operation, make sure power to the unit is off and
the toaster is at room temperature. Failure to do so could result in injury.
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Toast Feed Ramp
The toast feed ramp is installed at the factory and can be used in two positions.
1) When in the upright position, the toaster is set for automatic feed. Bread
products enter the toaster by placing them on the feed ramp and releasing.
2) For manual feeding of product, tip the feed ramp until it rests on top of the
unit. In this position bread products can be manually loaded by placing them
directly on the conveyor belt.
CAUTIONS
Some exterior surfaces on the unit will get hot. Use caution when touching
these areas to avoid injury.
Toast Crumb Tray
Install toast crumb tray directly below the conveyor belt and below the stop pins.
Insert until the front of the crumb tray meets the stop pins.
CAUTIONS
To avoid damage to the unit or injury to personnel always operate toaster with
crumb tray installed.
To avoid injury, do not remove the crumb tray for cleaning until toaster is cool.
Front / Rear Discharge
The toaster can be configured to discharge in the front or rear. User can pull up the
rear discharge door for front discharge and push down the rear discharge door for
rear discharge.
CAUTION
To avoid injury, do not remove the crumb tray for cleaning until toaster is cool.
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Step by Step Assembly Instructions
For Front Toast Discharge
1) Turn Toaster on its side and install feet by
gently screwing clockwise
2) Sit the toaster right side up on its feet and
adjust feet height if necessary.
3) Insert curved section of the crumb tray into the front of the appliance and push
back until it meets the stop pins. Sit the crumb tray onto the stop pins.
4) Insert the rear discharge door into the three slots to prevent toast from coming
out the back of the unit. Close the rear discharge door lock.
5) Unfold Toast Insert Rack to complete
assembly. Ensure you remove plastic wrap
around the stainless crumb tray.
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Step by Step Assembly Instructions
For Rear Toast Discharge
1) Turn Toaster on its side and install feet by
gently screwing clockwise
2) Sit the toaster right side up on its feet and
adjust feet height if necessary.
3) Insert section of the crumb tray into the back of the appliance and push back
until it meets the stop pins. Sit the crumb tray onto the stop pins.
4) Insert the rear discharge door into the three slots to prevent toast from coming
out the front of the unit. Ensure you leave the discharge door down.
5) Unfold Toast Insert Rack to complete assembly. Ensure you remove plastic
wrap around the stainless crumb tray.
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Operating Instructions
For Model Equipped with rocker switch
1) Plug toaster into a properly grounded electrical outlet of the correct voltage,
size and plug configuration. (See the Rating Label)
2) Place the On/Off switch in the On position.
3) Turn the Colour Control to the lightest position while the unit heats up. (Note:
Allow approximately 15 to 21 minutes for a warm-up period.)
4) After warm-up period, set the Colour Control to the medium position and toast
two slices of bread product then re-adjust the Colour Control to the desired
setting. Note: To toast moist products such as English Muffins, rye bread or
whole wheat, slow the conveyor by turning the Colour Control knob to a darker
setting (clockwise).
For Model Equipped with rotary selector
1) Plug toaster into a properly grounded electrical outlet of the correct voltage,
size and plug configuration. (See the Rating Label)
2) Rotate the Rotary switch in the high-heat position.
3) Turn the Colour Control to the lightest position while the unit heats up.
(Note: Allow approximately 15 to 20 minutes for a warm-up period.)
4) After warm-up period, set Colour Control to the medium position and toast two
slices of bread product then re-adjust the Colour Control to the desired setting.
Note: To toast moist products such as English Muffins, rye bread or whole
wheat, slow the conveyor by turning the Colour Control knob to a darker
setting (clockwise).
5) This unit can be used for one sided toasting, such at buns and English Muffins
by rotating the rotary switch to the top side heat only (buns).
Power Save Mode
Selected this toaster can go into a Power Save Mode by turning the rotary selector
into Power Save Mode. The toaster is operating at 25% power.
(Note: To place toaster back into full operation turn the selector back in to TOAST.
Unit is back up to full power within 5 minutes.)
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Cleaning Instructions
Exterior
To preserve the bright finish of the unit, it is recommended that the exterior surfaces
be wiped daily with a damp cloth. Stubborn stains may be removed with a good
stainless steel cleaner or on-abrasive cleaner. Hard to reach areas should be cleaned
with a small brush and mild soap.
CAUTION
USE ONLY NON-ABRASIVE CLEANERS. ABRASIVE CLEANERS COULD SCRATCH
THE FINISH OF YOUR TOASTER MARRING ITS APPEARANCE AND MAKING IT
SUSCEPTIBLE TO SOIL ACCUMULATION
Toast Crumb Tray & Toast Collector Pan
Remove from unit and wash with soap and water, then rinse.
Toast Feed Ramp
Press in the two wire spokes and remove guide form unit. Wipe clean with a soft,
damp cloth or soak the guide in a mild solution of 1 cup ammonia and 1 gallon of
water (227 milliliters and 3.785 liters). Re-install guide by aligning wire spokes with
holes in toaster.
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Service & Maintenance
For Service and Repair, contact Semak for your nearest Authorised Service Agent
The Foodservice Industry is deemed a hostile environment within the scope of
AS/NZS 3760:2003. Semak Commercial Conveyor Toasters MUST be routinely
electrically tested for compliance with this standard if used commercially.
It is recommended that a Food Safety program such as HACCP be employed and that
routine service and repair be undertaken at the time of electrical testing to ensure
the correct operation and function of all parts.
Electrical Compliance
Semak Commercial Conveyor Toasters comply with the following electrical standards
IEC 60335-2-14:1997 Electrical Safety
CISPR14-1:2000 Electromagnetic Compatibility
Warranty
The Semak Commercial Conveyor Toaster is a Commercial appliance. This product is
guaranteed for 1 Year from the date of purchase against mechanical and electrical
defects. If the fault is deemed caused by MISUSE/ABUSE the terms of the warranty
are invalidated. If the product has been opened or tampered with (ie. In an attempt
to repair it) the warranty is invalidated. All warranty repairs should be undertaken by
Semak Australia.
It is against company policy to authorize warranty repairs over the phone. Service
Agents will require a work order number from Semak to conduct warranty repairs.
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SEMAKWARRANTY
THIS WARRANTY APPLIES ONLY TO PRODUCTS MANUFACTURED AND SOLD IN AUSTRALIA
The benefits conferred by this warranty are an alternative to all other rights and remedies
in respect of the product which the consumer has under the Trade Practices Act and similar
State and Territory Laws.
Semak Australia. Warrant each new SEMAK appliance manufactured by SEMAK to be free
from defects in materials or manufacturing process for a period of 1 Year from the date of
original purchase.
Should defects due to faulty materials or manufacturing process develop within the
warranty period, the appliance will be repaired without charge providing all conditions of
this warranty are observed.
1. Proof of Purchase and Warranty card must be retained and available on request.
2. This Warranty is void if the equipment has been damaged due to misuses neglect or is
used for a purpose for which it was not suited; and no repairs, alterations or
modifications have been attempted by other than Semak or its authorised Service
Agent.
3. Semak Australia. Reserves the right to reject a claim for warranty if service is required
due to misapplication, improper installation, inadequate wiring, and incorrect voltage
conditions. Under no circumstances shall SEMAK or its agents bear responsibility for
consequential damages of any kind.
4. Where required by Statute or local authority, equipment must be installed by qualified
person in accordance with all relevant regulations. Failure to do this will void product
warranty.
5. Cost of transport of any appliance or part to and from SEMAK or its Service Agent is to
be paid by the owner.
6. A charge will be made where failure is due to neglect, abuse or accidental damage on
the part of the operator, or when no fault can be found or the fault is due to causes
outside the control of Semak Australia.
7. The above does not preclude the purchaser from their Statutory rights as a consumer.
Semak Australia
Factory 18
87-91 Hallam South Road
HALLAM VIC 3803
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WARRANTY REGISTRATION
Retain for Future Reference
DO NOT SEND
Please complete one registration for each Semak appliance.
You may be required to provide this information when requesting after sales service. Please
staple your proof of purchase to this page.
Company Name: ________________________________________________
Company Address:________________________________________________
Business Type: ________________________________________________
Contact: ________________________________________________
Phone: ________________________________________________
Fax: ________________________________________________
Email: ________________________________________________
Product: ________________________________________________
Serial Number: ________________________________________________
Date of Purchase: ________________________________________________
Place of Purchase: ________________________________________________
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