A12B Assembly Instructions
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Work Area
Find a clean, flat, stable, well-lit surface on which to work. An anti-static mat is recommended
for this project. If you’re in a dry, static-prone environment, it’s highly recommended. The
importance of good lighting can’t be overstated. Component markings are tiny, and you’ll be
deciphering a lot of them.
Soldering Technique
Make sure your iron's tip is tinned properly, and keep it clean! The trick to making perfect
solder joints is to heat the joint quickly and thoroughly before applying the solder, and a
properly tinned and clean tip is essential for this. Apply enough solder to form a "fillet"
between the lead and the pad, a little mound of solder that smoothly transitions from the plane
of the board up to the lead, but don’t use too much. The finished joint should be smooth and
shiny, not rough or gritty looking.
If you've never soldered a board with plated-through holes, you might be surprised to discover
how difficult it can be to remove a component once you've soldered it in place. If you're using
solder wick to correct a mistake, be very careful not to overheat the pads, since they will
eventually delaminate and "lift". It's often better to sacrifice the component and remove its
leads individually, and start over with a new part. If for some reason you need to unsolder a
multipin component (like a rotary switch or integrated circuit), remove as much solder as you
can with solder wick or a solder sucker, and then use a small heat gun to heat all the leads
simultaneously. With care, you can remove the component without damaging the board.
Instruction Conventions
Text in orange indicates a step where extra care needs to be taken. Doing it wrong isn’t a
disaster, but it’ll need to be corrected.
Text in red indicates a step that must be done correctly. Doing it wrong will guarantee
improper operation, and probably damage components and/or the circuit board.
Assembly
1. Before you begin, carefully unpack the kit and examine the parts. Check the contents of
each small bag against the BOM to make sure all the parts have been included. If you
we’ll ship replacement parts ASAP.
2. Generally, the idea when "stuffing" or “populating” a circuit board by hand is to start with
the lowest profile parts, such as the resistors, and work your way up to the taller
components. In each step below, insert the components, flip the board onto your work
surface component-side down, and carefully solder and trim the leads. Use a piece of stiff
cardboard to hold the parts in place while you flip the board. First, orient the board as
shown.