ShadeLab ILIOS RAY User manual

Installation manual

INDEX
1 - INTRODUCTION .................................................................................................................................. pag. 2
1.1 - Symbols used in the manual....................................................................................................... pag. 2
1.2 - Personnel requirements ............................................................................................................. pag. 2
1.3 - Equipment necessary................................................................................................................. pag. 3
1.4 - Before starting assembly ........................................................................................................... pag. 3
2 - SAFETY ............................................................................................................................................. pag. 4
2.1 - General safety information ......................................................................................................... pag. 4
2.2 - Working environment................................................................................................................. pag. 4
3 - ILIOS RAY - ASSEMBLY TECHNICAL TABLES AND DRAWINGS ......................................................... pag. 5
3.1 - Motor power table...................................................................................................................... pag. 5
3.2 - Table of cutting dimensions ....................................................................................................... pag. 5
3.3 - Technical sheet.......................................................................................................................... pag. 6
3.4 - Installation................................................................................................................................. pag. 10

2I ILIOS RAY I INSTALLATION – REV 00
1 – INTRODUCTION
This “assembly manual” for ILIOS - awnings has been produced by SHADELAB to supply the indications
necessary for the operations of assembling the components that make up the product.
Assembly must be carried out by personnel with suitable technical and professional qualifications, in
accordance with the respective national laws or regulations (see Par. 1.2 “Personnel requirements”).
It is forbidden to eliminate, rewrite or alter the pages in the manual and their content.
This manual must be kept intact in all its parts, in an easily accessible place.
SHADELAB reserves the right to update the production and the respective manuals, without being obliged
to update the previous production and manuals.
SHADELAB reserves all rights to this manual: no total or partial reproduction is allowed without authorisation
in writing.
1.1 - Symbols used in the manual
Shown below are the WARNING symbols used in this manual:
1.2 - Personnel requirements
The personnel appointed to perform this operation must possess a technical knowledge of the product,
acquired by assembling similar products for at least one year or after having followed a suitable technical
training course.
IMPORTANT
Indications and advice to be observed to ensure a correct use of the awning. Failure to follow these
indications may endanger the integrity and/or resistance of the product.
ATTENTION
DANGER FOR THE OPERATOR! Instructions and indications to be assessed and followed with care.
Failure to follow these indications may endanger personal safety.

3 I ILIOS RAYI INSTALLATION – REV 00
1.2- Equipment necessary
To ensure the correct assembly of the mechanical part, of the textile part, and consequently the optimum
operation of the finished product, it is necessary to be in possession of the following equipment:
» fabric rolling frame;
» awning assembly frame with arms and vertically movable positioning bar;
» electric and pneumatic screwdriver;
» complete set of tools.
1.3- Before starting assembly
IMPORTANT
Some components must be cut to suit the dimensions of the awning that is to be obtained (see Par.
3.3 “Table of cutting dimensions”).

4I ILIOS RAY I INSTALLATION – REV 00
2 – SAFETY
2.1- General safety information
Follow these safety precautions:
2.2- Working environment
At the moment of assembly, good natural and/or artificial lighting must be created in the place where the
work is being done.
ATTENTION
Wear the garments and personal protection equipment contemplated by the safety regulations in force
for the workplace (protective helmet, gloves, etc.).
ATTENTION
It is forbidden to use the awning to support yourself: risk of serious personal injury and of damage to
the awning itself.
IMPORTANT
Do not lay objects on the awning.
IMPORTANT
This manual is an integral part of the product. Before assembly, carefully read all the instructions given
in this manual.
IMPORTANT
SHADELAB guarantees the EC marking only for products supplied by the company itself. If any parts
have to be replaced with other components not guaranteed by SHADELAB, the product guarantee will
automatically become void and SHADELAB shall not answer for any malfunctions of the product.
ATTENTION
Some awning components are constantly subject to strong pressure (arms) and, if the instructions in
this manual are not carefully followed, these components may cause serious harm to persons, animals
and things.

5 I ILIOS RAYI INSTALLATION – REV 00
3 – ILIOS RAY - ASSEMBLY TECHNICAL TABLES AND DRAWINGS
3.1– Motor power table
Width [cm]
100 200 300 400 500
15/17 Nm
3.2– Table of cutting dimensions
Cutting dimensions
COMPONENT/motor Cutting ration in [mm]
COVER PROFILE L-88
CASSETTE PROFILE L-88
TERMINAL PROFILE L-136
ROLLER TUBE/Master L-87
FABRIC/MASTER L-147
ROLLER TUBE /Somfy/Becker L-87
FABRIC/MASTER /Somfy/Bekcer L-147
ROLLER TUBE/Nice L-88
FABRIC/Nice L-147
ROLLER TUBE/arganello L-99
FABRIC/arganello L-147

6I ILIOS RAY I INSTALLATION – REV 00
3.3- ILIOS RAY Technical sheet
Sizes – side view
Fixing bracket

7 I ILIOS RAYI INSTALLATION – REV 00
Foot kit
Foot fixing bracket

8I ILIOS RAY I INSTALLATION – REV 00
Sizes – front view, closed awning

9 I ILIOS RAYI INSTALLATION – REV 00
Sizes – front view, opened awning

10I ILIOS RAY I INSTALLATION – REV 00
3.4– ILIOS RAY Installation
Brackets position
Mark the bracket position on the wall. The distance from the outer edge of the bracket is 30 mm less
than the awning length (L) in mm, with a ± 5 mm tolerance.
Install the brackets and ensure that they are straight and parallel
Position of the awning fixing nuts
Before installing the awning, slightly screw the M8 nuts as shown in the image above

11 I ILIOS RAYI INSTALLATION – REV 00
Awning installation
Place the box in correspondence of the brackets
Screw the M8 nuts until they are firmly tight
Fixing screws – detail
Tighten the screw until it reaches the bracket

12I ILIOS RAY I INSTALLATION – REV 00
Setting the wire fixing
Open the awning about 20 ÷ 30 cm
Unscrew the side caps
ATTENTION: Do not use the tools to take out the caps, otherwise you may scratch the surface
Fixing of the wire to the wire lock
Insert the wire into the terminal bar end caps.
Block the wire to the wire lock.
ATTENTION: block the wire with the nuts without letting it go out from the wire lock
Block the wire with the 2 lateral screws in the cassette support

13 I ILIOS RAYI INSTALLATION – REV 00
Wire lock – detail
Please see here above the correct position of the wire lock
Foot position
Position of the foot on the floor and wall
Size between wire axis and outside awning = 58 mm
Size between foot anchoring bracket edge and outside awning = 48

14I ILIOS RAY I INSTALLATION – REV 00
Fixing of the anchoring bracket
Fix the anchoring brackets in the correct position – they must respect the sizes indicated and be
parallel
ATTENTION: the wire axis MUST be the same level on both orientations, otherwise the terminal bar
may move incorrectly
Fixing of the wire to the anchoring bracket
PHASE 1: assemble the tensioning kit
PHASE 2: Insert the wire into the tie-rod and pull it downwards.
ATTENTION: Block the wire while keeping the tensioning kit upwards.
PHASE 3: While keeping the tie-rod tight, screw the nut with the ring combination spanner until the
spring is compressed about 5 mm
ATTENTION: the spring MUST NOT be totally compressed

15 I ILIOS RAYI INSTALLATION – REV 00
Regulation of the limit switch
Ensure that the awning is working by opening and closing it totally a few times
ATTENTION: in case of motorized awning, the limit switch is set at about the middle of the height.
To change it and check the correct functioning of the product, please refer to the manual of the
motor supplied with the awning.

Art direction
Last revision: 05.2017
NOTES

Art direction
Last revision: 05.2017

REVISION DER MONTAGEANLEITUNG DURCH
via Lazio, 42
31045 Motta di Livenza (TV) - Italy
t: [phone]
f: [phone]
[e-mail]
www.shadelab.it