Sharp R-200BK User manual

R-200BK
R-200BW
MICROWAVE OVEN
Intheinterestofuser-safetytheovenshouldberestoredtoitsoriginal
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING...............................................................................................................................3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION...................................................................................................................................4
OPERATION..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ..............................................................................................................................9
TEST PROCEDURE ............................................................................................................................................10
TOUCH CONTROL PANEL .................................................................................................................................16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................20
PICTORIAL DIAGRAM ........................................................................................................................................26
CONTROL PANEL CIRCUIT ...............................................................................................................................27
PRINTED WIRING BOARD .................................................................................................................................28
PARTS LIST ........................................................................................................................................................29
PACKING AND ACCESSORIES .........................................................................................................................31
S1802R200BPW/
R-200BK
R-200BW
MODELS
SERVICE MANUAL
SHARP CORPORATION This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
BAKED POTATO
COOK 1 medium
4 5
min.
FRESH
VEGETABLES

COOK 2 cups
6 8
min.
DINNER
PLATE

REHEAT
3 4
min.
SOUP
REHEAT
1 cup
6 8
min.
ROLL/
MUFFIN

REHEAT
1 medium
20
sec.
DEFROST

Check chart in Operation Manual
POPCORN

POP 3.5 oz. bag
3 4
min.
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1
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8
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1
5

R-200BK
R-200BW
PRECAUTIONSTO BE OBSERVED BEFORE AND
DURING SERVICINGTO AVOID POSSIBLE
EXPOSURETO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to releasing oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
ServicepersonnelshouldinformSHARPELECTRONICSCORPORATIONofanycertifiedunitfound
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.

1
R-200BK
R-200BW
WARNINGTO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts
may result in a severe, possibly
fatal, electrical shock.
(Example)
HighVoltageCapacitor,HighVoltagePowerTrans-
former,Magnetron,HighVoltageRectifierAssem-
bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Before Servicing
1. Disconnect the power supply cord , and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
secondsaftertheovenhasbeenswitchedoff.Waitfor60
secondsandthenshort-circuittheconnectionofthehigh-
voltagecapacitor(thatistheconnectingleadofthehigh-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.
Wherever troubleshooting is performed the power supply
mustbedisconnected.Itmayin,somecases,benecessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnectthe power supply cord after theouter case is
installed.
7. Run the oven and check all function.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnectthe power supply cord after theouter case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remainscoldcarryoutBefore Servicingprocedureandre-
examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled,themicrowavepoweroutputshouldbechecked
and microwave leakage test should be carried out.
Don't Touch !
Danger High Voltage

2
R-200BK
R-200BW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
shouldnotexceed1mW/cm2atanypoint5cmormorefromtheexternalsurfaceoftheoven,measuredpriortoacquisition
byapurchaser,andthereafter(through the useful lifeoftheoven),5mW/cm2atanypoint5cmor more from theexternal
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Surveyinstruments that comply with the requirement for instrumentationas prescribed by the performance standard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
Theplacingofthisstandardloadintheovenisimportantnotonlytoprotecttheoven,butalsotoinsurethatanyleakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasptheprobeofthesurveyinstrumentandholditperpendiculartothegapbetweenthedoorandthebodyoftheoven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Checkforleakageatthedoorscreen,sheetmetalseamsandotheraccessiblepositionswherethecontinuityofthemetal
has been breached (eg., around the switches, indicator, and vents).
Whiletestingforleakagearoundthedoorpullthedoorawayfromthefrontoftheovenasfarasispermittedbytheclosed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.

3
R-200BK
R-200BW
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
SERVICE MANUAL
MICROWAVE OVEN
R-200BK/ R-200BW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVEN, R-200BK, R-200BW.
It is recommended that service personnel carefully study the entire
text of this manual so that they will be qualified to render satisfactory
customer service.
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel. DANGER
Certaininitialpartsareintentionallynotgroundedandpresent
a risk of electrical shock only during servicing. Service
personnel - Do not contact the following parts while the
appliance is energized;
HighVoltageCapacitor,PowerTransformer,Magnetron,High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
Allthepartsmarked“*”onpartslistareusedatvoltagesmorethan
250V.
Removal of the outer wrap gives access to voltage above 250V.
Allthepartsmarked“∆”onpartslistmaycauseundue microwave
exposure, by themselves, or when they are damaged, loosened
or removed.
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND
TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST

4
R-200BK
R-200BW
3-Pronged Plug Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 115 -120 volt 60 Hz, AC only,
15or20amp.fusedelectricalsupply.Itisrecommendedthataseparatecircuitservingonlythisappliancebeprovided.When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to
contact a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a
grounding adapter properly grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp. or
higherrated cord. Do not drape over a countertopor table where it can be pulled onby children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM
THIS PLUG.
ITEM DESCRIPTION
Power Requirements 120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption 1030W / Approx. 9.0 Amperes
Power Output 600 W nominal of RF microwave energy (IEC 705 Test procedure)
Operating frequency 2450 MHz
Case Dimensions Width 18-1/8"
Height 11-3/8"
Depth 14-5/8"
Cooking Cavity Dimensions Width 12-3/8"
(0.7 Cubic feet) Height 7-7/8"
Depth 12-5/8"
Control Complement Light up dial timer (15 minutes)
No cooking control
Oven Cavity Light Yes
Safety Standard UL Listed.
FCC Authorized
DHHS RUles, CFR, Title 21, Chapter 1, Subchapter J
PRODUCT DESCRIPTION
SPECIFICATIONS

5
R-200BK
R-200BW
OVEN DIAGRAM
1. Oven door with see-through window
2. Safety door latches.
3. Door hinges
4. Door seals and sealing surfaces
5. Turntable motor shaft
6. Removable turntable support
7. Removable turntable
8. Ventilation openings. (Rear)
9. Oven lamp.
10.Wave guide cover.
11.Power supply cord
CONTROL PANEL
8
10
11
9
1
25
7
3
4
6
BAKED POTATO
COOK 1 medium 4 5min.
FRESH VEGETABLES 
COOK 2 cups 6 8min.
DINNER PLATE 
REHEAT 3 4min.
SOUP
REHEAT 1 cup 4 5min.
ROLL/ MUFFIN 
REHEAT 1 medium 20sec.
DEFROST 
Check chart in Operation Manual
POPCORN 
POP 3.5 oz. bag 3 4min.
L
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23456
7
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1 4
1 5

6
R-200BK
R-200BW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. LIGHT UP DIAL OFF.
2. DOOR CLOSED.
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
Thefollowingisadescriptionofcomponentfunctionsduring
oven operation.
OFF CONDITION
Closingthedooractivatesdoorsensingswitchandsecond-
ary interlock switch. (In this condition, the monitor switch
contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Figure O-1).
COOKING CONDITION
When the Light Up Dial is turned, the following operations
occur:
1. The contacts of the relay are closed and components
connected to the relay are turned on as follows.
(For details, refer to Figure O-2)
RELAY CONNECTED COMPONENTS
RY-1 oven lamp/turntable motor/fan motor
power transformer
2. 120 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3.5 volts
A.C. output on the filament winding, and approximately
2000 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron
filamentandtheH.V.windingvoltageissenttoavoltage
doubler circuit.
4. The microwave energy produced by the magnetron is
channelled through the waveguide into the cavity feed-
box, and then into the cavity where the food is placed to
be cooked.
5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The oven
will revert to the OFF condition.
6. When the door is opened during a cook cycle, monitor
switch, door sensing switch, secondary interlock switch
and primary interlock relay (RY1) are activated with the
followingresults.Thecircuitstotheovenlamp,turntable
motor, the cooling fan motor, and the high voltage
components are de-energized, and the Light Up Dial
indicates the time still remaining in the cook cycle when
the door was opened.
7. Themonitorswitchiselectricallymonitoringtheoperation
of the primary interlock relay (RY1) and the secondary
interlockswitch andismechanicallyassociatedwiththe
door so that it will function in the following sequence.
(1) When the door opens from the closed position, the
secondary interlock switch, door sensing switch and
primaryinterlockrelay(RY1)opentheircontacts.Then
the monitor switch contacts close.
(2) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts
of the secondary interlock switch and door sensing
switch close.
Ifthesecondaryinterlock switchandprimaryinterlockrelay
(RY1)failwiththecontactsclosedwhenthedoorisopened,
the closing of the monitor switch contacts will form a short
circuit through the C/T fuse and primary interlock relay
(RY1), causing the C/T fuse to blow.
Figure O-1. Oven Schematic-Off Condition
POWER 
TRANSFORMER
RECTIFIER
MAGNETRON
CAPACITOR
0.72µF
C/T FUSE
120V AC
60 Hz
TURN-
TABLE
MOTOR FAN 
MOTOR
MONITOR 
SWITCH
SECONDARY
INTERLOCK
SWITCH
TTM
OVEN
LAMP
OL FM
A3
COM.
N.O.
DOOR
SENSING
SWITCH
A1 A3
(RY-1)
CONTROL UNIT
PRIMARY
INTERLOCK
RELAY
MAGNETRON 
THERMAL CUT-OUT

7
R-200BK
R-200BW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. LIGHT UP DIAL ON.
Figure O-2. Oven Schematic-Cooking Condition
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM
The door is opened by pulling the door, refer to the Figure
D-1.
Latch Heads
Latch Hook
Door
Door
Sensing
Switch
Monitor
Switch
Secondary
Interlock
Switch
Figure D-1. Door Open Mechanism
DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES
The secondary interlock switch is mounted in the lower
positionofthe latchhookandthe doorsensingswitchin the
primaryinterlocksystemismountedintheupperpositionof
thelatchhook. Theyareactivatedby thelatchheadson the
door. When the door is opened, the switches interrupt the
power to all high voltage components. A cook cycle cannot
take place until the door is firmly closed thereby activating
both interlock switches. The primary interlock system con-
sists of the door sensing switch and primary interlock relay
located on the control circuit board.
MONITOR SWITCH
Themonitorswitchisactivated(thecontactsopened)bythe
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the C/T fuse, when the contacts of the primary
interlock relay (RY1) and secondary interlock switch fail to
open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contacts
close (to the ON condition) due to their being normally
closed.Atthistimetheprimaryinterlockrelay(RY1)and
secondary interlock switch are in the OFF condition
(contacts open) due to its being normally open contact
switches.
2. Asthedoorgoesto aclosedposition,themonitorswitch
contacts are first opened and then the door sensing
switch and secondary interlock switch contacts close.
3. If the door is opened, and the primary interlock relay
(RY1) and the secondary interlock switch contact fail to
open, the C/T fuse blows simultaneously with closing of
the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE,
TEST THE DOOR SENSING SWITCH, PRI-
MARY INTERLOCK RELAY (RY1), SECOND-
ARY INTERLOCK SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION. (RE-
FER TO CHAPTER "TEST PROCEDURE").
NOTE: C/T FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY
POWER 
TRANSFORMER
RECTIFIER
MAGNETRON
CAPACITOR
0.72µF
C/T FUSE
120V AC
60 Hz
TURN-
TABLE
MOTOR FAN 
MOTOR
MONITOR 
SWITCH
SECONDARY
INTERLOCK
SWITCH
TTM
OVEN
LAMP
OL FM
A3
COM.
N.O.
DOOR
SENSING
SWITCH
A1 A3
(RY-1)
CONTROL UNIT
PRIMARY
INTERLOCK
RELAY
MAGNETRON 
THERMAL CUT-OUT

8
R-200BK
R-200BW
TURNTABLE MOTOR
The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the food on the turntable
iscookedevenly.Theturntable may turn in either direction.
COOLING FAN MOTOR
The cooling fan motor drives a blade which draws external
cool air. This cool air is directed through the air vanes
surrounding the magnetron and cools the magnetron. This
air is channelled through the oven cavity to remove steam
and vapours given off from the heating foods. It is then
exhausted through the exhausting air vents at the oven
cavity.
MAGNETRON THERMAL CUT-OUT
The thermal cut-out located on the top of the oven cavity is
designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air guide, dirty or blocked air intake, etc.
Undernormaloperation,thethermalcut-outremainsclosed.
TROUBLESHOOTING GUIDE
Nevertouchanypartinthecircuitwithyourhandoranuninsulatedtoolwhilethepowersupplyisconnected.
Whentroubleshootingthe microwaveoven,itishelpfultofollowtheSequence ofOperationinperforming thechecks.Many
ofthepossiblecausesoftroublewillrequirethataspecifictestbeperformed.Thesetestsaregivenaprocedureletterwhich
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, primary
interlock relay (RY1), door sensing switch and secondary interlock switch before replacing the C/T fuse.
If C/T fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA020WRK0 as an
assembly.
IMPORTANT: Wherevertroubleshootingisperformed withthepowersupplycord disconnected.Itmayin,some cases,be
necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensurethatthe leadsremainisolatedfromothercomponentsandovenchassis byusinginsulationtape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all function.
However,whenabnormallyhigh temperatures arereached
withinthemagnetron,thethermalcut-outwillopenat 257˚F
(125˚C), causing the oven to shut down.
C/T FUSE
1. TheC/T fuse blowswhenthecontacts(COM-NO) of the
primary interlock relay (RY2) and secondary interlock
switchremainclosedwith theovendooropenand when
the monitor switch closes.
2. If the wire harness or electrical components are short-
circuited,thisC/Tfuseblows topreventanelectricshock
or fire hazard.
3. The C/T fuse, located on the top of the oven cavity, is
designed to prevent damage to the oven by fire. If the
food load is overcooked, by either error in cook time or
defect in the timer, the C/T fuse will open.
Under normal operation, the C/T fuse remains closed.
However,whenabnormallyhigh temperatures arereached
within the oven cavity, the C/T fuse will open at 248˚F
(120˚C),causingtheoventoshut downorwhentheelectric
currents beyond 13A flow, the C/T fuse will open.

9
R-200BK
R-200BW
CK = Check / RE = Replace
RE CK ABC D EFFGHRE RE CK I/J CKCK CK K
SHORT IN POWER CORD SHORT OR OPEN WIRING MAGNETRON POWER TRANSFORMER H.V. RECTIFIER ASSEMBLY HIGH VOLTAGE CAPACITOR MAGNETRON THERMAL CUT-OUT PRIMARY INTERLOCK SYSTEM SECONDARY INTERLOCK SWITCH MONITOR SWITCH C/T FUSE OVEN LAMP OR SOCKET COOLING FAN MOTOR TURNTABLE MOTOR CONTROL UNIT OR RELAY WRONG OPERATION LOW VOLTAGE DIRTY OVEN CAVITY FOIL PATTERN ON PWB.
Home fuse blows when power cord is
plugged into wall receptacle.
C/T fuse blows when power cord is
plugged into wall receptacle.
C/T fuse blows when the door is opened.
Fan motor does not operate. (All other
electric components function.)
Oven lamp does not light at all. (All other
electric components function.)
Turntablemotordoesnotoperate.(Allother
electric components function.)
Oven does not go into cook cycle when
Light Up Dial is turned
Oven seems to be operating but little or
no heat is produced in oven load. (Food
incompletely cooked or not cooked at all
at end of cook cycle.)
Oven goes into a cook cycle but ex-
tremely uneven heating is produced in
oven load (food).
Oven lamp, turntable motor and fan mo-
tor do not operate.
TEST PROCEDURE
PROBLEM
CONDITION
OFF
CONDITION
COOKING
CONDITION
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
A MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
5. Totestforashortedmagnetron,connecttheohmmeterleadsbetweenthemagnetronfilamentleads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted).
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST

10
R-200BK
R-200BW
BPOWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 164 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGHVOLTAGESAREPRESENT ATTHEHIGHVOLTAGETERMINAL, SODONOTATTEMPTTO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing
componentsorwiring:siliconrectifier,highvoltagecapacitorandpowertransformer.Thistestwillrequire
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fillthemeasuringcupwith16oz.(453cc)oftapwaterandmeasurethetemperatureofthewaterwith
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through
the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
secondscooktime.Allowthewatertoheatfor60seconds,measuringwithastopwatch,secondhand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtractthecoldwatertemperaturefromthehotwatertemperature.Thenormalresult should be 15
to 28˚F(8.3 to 15.6˚C) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high
rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted
to compensate for power output, the magnetron tube assembly should be replaced only if the water
temperaturerisetestindicatesapoweroutputwellbeyondthenormallimits.Thetestisonlyaccurate
if the power supply line voltage is 120 volts and the oven cavity is clean.
C HIGH VOLTAGE RECTIFIER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.

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FSECONDARY INTERLOCK SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolatetheswitchandconnecttheohmmetertothecommon(COM.)andnormallyopen(NO)terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
PRIMARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolatetheswitchandconnecttheohmmetertothecommon(COM.)andnormallyopen(NO)terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads
and check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate
continuity for a short time and should indicate an open circuit once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of
the terminals and case. If it is shorted, replace the capacitor.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
D HIGH VOLTAGE CAPACITOR TEST
E MAGNETRON THERMAL CUT-OUT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. A continuity check across the thermal cut-out terminals should indicate a closed circuit. If the
temperature of the magnetron reaches approximately 257˚F(125˚C), the thermal cut-out opens. An
open thermal cut-out indicates overheating of the magnetron. Check for restricted air flow to the
magnetron, especially the cooling fan air guide.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
CAUTION: IFTHETHERMALCUT-OUTINDICATESANOPENCIRCUITATROOMTEMPERATURE,
REPLACE THERMAL CUT-OUT.
8. Run the oven and check all functions.
NOTE:Besure to useanohmmeter thatwillsupply a forwardbiasvoltage ofmorethan 6.3 volts.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST

12
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1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Before performing this test, make sure that the secondary interlock switch and the primary interlock
relayareoperatingproperly,accordingtotheaboveSwitchTestProcedure.Disconnectthewirelead
fromthe monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter
asfollows.Whenthedoorisopen,themetershouldindicateaclosedcircuit.Whenthemonitorswitch
actuatoris pushed by a screw driver through the lower latch hole on the front plate of the oven cavity
withthedooropened(inthisconditiontheplungerofthemonitorswitchispushedin),themetershould
indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing
the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the
continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
the door closed. If improper operation is indicated, replace the door sensing switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
PRIMARY INTERLOCK RELAY (RY1)
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the
stateoftherelaycontactsusingaohmmeter.Therelaycontactsshouldbeopen.Iftherelaycontacts
are closed, replace the circuit board entirely or the relay itself.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
G MONITOR SWITCH TEST
H BLOWN C/T FUSE TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. IftheC/Tfuseisblownwhenthedoorisopened,checktheprimaryinterlockrelay,secondaryinterlock
switchandmonitorswitchaccordingtothe"TESTPROCEDURE"forthoseswitchesbeforereplacing
the blown C/T fuse.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE, TEST THE PRIMARY INTERLOCK RELAY,
SECONDARYINTERLOCKSWITCH,DOORSENSINGSWITCHANDMONITORSWITCH
FOR PROPER OPERATION.
SCREW 
DRIVER
MONITOR 
SWITCH
OHMMETER

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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
If the C/T fuse is blown by improper switch operation, the C/T fuse and monitor switch must be
replaced with "C/T fuse and monitor switch assembly" part number FFS-BA020WRK0, even if the
monitor switch operates normally. The C/T fuse and monitor switch assembly is comprised of a 13
ampere fuse and switch.
AcontinuitycheckacrosstheC/T fuse terminals shouldindicateaclosedcircuitunlessthe temperature
of the C/T fuse reaches approximately 248˚F(120˚C).
AnopenC/Tfuseindicates theovenoverheated,Replacetheoven C/T fuseandchecktheinsideof the
oven cavity, the proper setting of cooking time and the proper operation of control unit. Also check for
proper air flow through the ovens venting system. Especially check the cooling fan for proper operation
and the air guide for restriction.
CAUTION: IFTHEC/TFUSEINDICATESANOPENCIRCUITATROOMTEMPERATURE,REPLACE
THE C/T FUSE.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
WARNING : Do not touch the electrical parts and the printed wiring board to prevent an electric
shock. Because the control unit is "TRANSLESS CIRCUIR" and many electrical parts
are used at A.C. line voltage.
The control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike
conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and
ohmmeter. In this service manual troubleshooting by unit replacement is described according to the
symptoms indicated.
Before testing,
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
1. Control Panel
The following symptoms indicate a defective control unit.
1-1 In connection with LEDs
a) At a certain LED, all or some LEDs do not light up.
b) At a certain LED, brightness is low.
c) Only one LED does not light up.
d) All or some LEDs continue to light up.
e) A certain group of LEDs do not light up.
f) The LEDs flicker.
1-2 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock is not possible.
c) Cooking time can not be set.
When testing is completed,
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all function.
I CONTROL PANEL ASSEMBLY TEST

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1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensurethattheseleadsremainisolatedfromothercomponentsandovenchassisbyusinginsulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 5 of the 3 pin connector (A) and the
common terminal of the relay RY1 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 17.0V D.C. Oven lamp / Turntable motor / Cooling fan motor /
Power transformer
The voltage under the condition when all LEDs light up.
8. Disconnect the power supply cord and then remove outer case.
9. Open the door and block it open.
10. Discharge high voltage capacitor.
11. Reconnect all leads removed from components during testing.
12. Re-install the outer case (cabinet).
13. Reconnect the power supply cord after the outer case is installed.
14. Run the oven and check all function.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary
on the PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
2 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
5) Make a visual inspection of the varistor.
Check for burned damage.
K FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
J RELAY TEST
RY2
RY1
VRS1
R11 ORG
ORG
BRK
RED
RED (J1)
a
b
cdCN-A
,F
5
5

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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
6) Reconnect all leads removed from components during testing.
7) Re-install the outer case (cabinet).
8) Reconnect the power supply cord after the outer case is installed.
9) Run the oven and check all function.
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and
repairs are finished.
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5)Ensurethattheseleads remain isolated from other componentsandovenchassisby using insulation
tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 The rated AC voltage is not present between Check supply voltage and oven power cord.
Pin No. 5 of the 3-pin connector (A) and the
common terminal of the relay RY1
8) Disconnect the power supply cord and then remove outer case.
9) Open the door and block it open.
10) Discharge high voltage capacitor.
11) Reconnect all leads removed from components during testing.
12) Re-install the outer case (cabinet).
13) Reconnect the power supply cord after the outer case is installed.
14) Run the oven and check all function.

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CONTROL PANEL ASSEMBLY
OUTLINE OF CONTROL PANEL
4) ACL
AcircuittogenerateasignalswhichresetstheLSItothe
initial state when power is supplied.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (completion sound).
6) Door Sensing Switch (Stop Switch)
A switch to “tell” the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, fan motor, turntable motor and
light the oven lamp.
8) Encoder
The encoder generates the pulse signal, and the pulse
signal is sent to the LSI.
9) Indicator Circuit
Indicator elements are the Light-emitting diodes (LD1-
LD20).
This circuit consists of 4-digits and 5 segments.
Control Unit
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, encoder
circuit and indicator circuit.
1) LSI
ThisLSIcontrolstheencodersignal, relay driving signal
for oven function, buzzer signal and LED signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control
unit.
Symbol Voltage Application
VC +5.0V LSI(I-1)
VR +17.0V RELAY(RY1)
The voltage under the condition when all LEDs light
up.ThevoltageVRwillvaryaccordingtothequantity
of the LEDs which light up.
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.

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DESCRIPTION OF LSI
LSI(IZA860DR)
The I/O signal of the LSI(IZA860DR) are detailed in the following table.
Pin No. Signal I/O Description
16.7 msec.
During cooking
H
L
1 RST IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily
set to “L” level the moment power is applied, at this time the LSI is reset. Thereafter
set at “H” level.
2 INT IN Signal coming from encoder.
When the encoder is turned, the contacts of encoder make pulse signals. And pulse
signals are input into INT.
3 AVSS IN A/D converter power source voltage.
The power source voltage to drive the A/D converter in the LSI. Connected to GND.
4 VREF IN Reference voltage input terminal.
A reference voltage is applied to the A/D converter in the LSI. Connected to GND.
5K0INTerminal to change functions according to the model.
Signal in accordance with the model in operation is applied to set up its function.
6 K1 IN Connected to GND.
7 AVDD IN A/D converter power source voltage.
The power source voltage to drive the A/D converter in the LSI.
8 NC No connection terminal.
9 S0 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD1 - LD5).
10 S1 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD6 - LD10).
11 S2 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD11 - LD15).
12 S3 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD16 - LD20).
13-14 NC No connection terminal.
15 D0 OUT Connected to VC.
16 D1 OUT Magnetron high-voltage circuit, oven lamp, turntable motor and fan motor
driving signal(Square Waveform : 60Hz)
To turn on and off the relay (RY1). In
100% POWER operation, the signals
hold “L” level during microwave cook-
ing and “H” level while not cooking.
17 CNVS IN Reference voltage input terminal.
A reference voltage is applied to the A/D converter in the LSI. Connected to GND.
18 VSS IN Power source voltage: -0V.
ThepowersourcevoltagetodrivetheLSIisinputtoVSSterminal.ConnectedtoGND.
19 D2 OUT Segment data signal.
Signalisinputtothecathodesofthelight-emittingdiodes(LD1,LD6,LD11andLD16).
20 D3 OUT Segment data signal.
Signalisinputtothecathodesofthelight-emittingdiodes(LD1-LD2,LD6-LD7,LD12,
LD16 and LD17).
21 D4 OUT Segment data signal.
Signalisinputtothecathodesofthelight-emittingdiodes(LD1-LD3,LD6-LD8,LD11-
LD13, LD16-LD17 and LD18).

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Pin No. Signal I/O Description
A
2.0 sec. H : VC(+5V)
L : GND
22 D5 OUT Segment data signal.
Signalisinputtothecathodesofthelight-emittingdiodes(LD1-LD4,LD6-LD9,LD11-
LD14, LD16-LD18 and LD19).
23-25 D6-D7 OUT Segment data signal.
Signal is input to the cathodes of all light-emitting diodes (LD1-D20).
26 NC No connection terminal.
27 F0 IN Input signal which communicates the door open/close information to LSI.
Door closed; “L” level signal.
Door opened; “H” level signal.
28 F1 OUT Connected to CNTR.
29 F2 OUT Terminal not used.
30 F3 IN Signal coming from encoder.
Signal similar to INT. Pulse signals are input into F3.
31-32 NC No connection terminal.
33 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XOUT.
34 XIN IN Internal clock oscillation frequency input setting.
Theinternalclockfrequencyissetbyinsertingtheceramicfilteroscillationcircuitwith
respect to XIN terminal.
35 CNTR OUT Signal to sound buzzer.
A: Completion sound.
36 VDD IN Power source voltage: +5.0V.
The power source voltage to drive the LSI is input to VDD terminal.