Sharp R-409JS User manual

R-409JS
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor,
High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .................. INSIDE FRONT COVER
BEFORE SERVICING ..................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
MICROWAVE MEASUREMENT PROCEDURE .................................................................................................. 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
KEY UNIT TEST....................................................................................................................................................6
TOUCH CONTROL PANEL ASSY..................................................................................................................7
CPU UNIT CIRCUIT ............................................................................................................................................. 12
PARTS LIST ........................................................................................................................................................ 13
PACKING AND ACCESSORIES ......................................................................................................................... 17
S44M236R409JE
R-409JS
MICROWAVE OVEN
MODEL
SUPPLEMENTAL SERVICE MANUAL
SHARP ELECTRONCS CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
R-409JS
This is a supplemental Service Manual for Microwave Oven model R-409JS. This model is quite similar to the base models
R408JK/JW; (S24M231R408JE).
This supplemental manual must be used in conjunction with the base model service manual for complete operation,
service, safety and replacement parts information.

R-409JS
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this
manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the
Microwave Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP
ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user
not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and
Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed
not to use the unit until the oven has been brought into compliance.

1
R-409JS
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts
may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Before Servicing
1. Disconnect the power supply cord , and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event:
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be operated empty. To test for
the presence of microwave energy within a cavity, place a
cup of cold water on the oven turntable, close the door and
set the power to HIGH and set the microwave timer for two
(2) minutes. When the two minutes has elapsed (timer at
zero) carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and re-
examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
Don't Touch !
Danger High Voltage

2
R-409JS
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5O C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement):
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door, pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and
that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.

3
R-409JS
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
SERVICE MANUAL
MICROWAVE OVEN
R-409JS
FOREWORD
This supplemental Manual has been prepared to provide Sharp Electronics
Corp. Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVEN, R-409JS.
Model R-409JS, is quite similar to base models R-408JK/JW
(Ref.# S24M231R408JE).
It is recommended that service personnel carefully study the entire text of
this manual so that they will be qualified to render satisfactory customer
service.
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured:
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service person-
nel - Do not contact the following parts while the appliance is
energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.
PRODUCT DESCRIPTION
GENERAL INFORMATION
WIRING DIAGRAM
PARTS LIST

4
R-409JS
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
SPECIFICATION
ITEM DESCRIPTION
PowerRequirements 120 Volts
14.0 Amperes, 1600 watts
60 Hertz
Single phase, 3 wire grounded
Power Output 1100 watts (IEC TEST PROCEDURE)
Operating frequency of 2450MHz
Case Dimensions Width 21-21/32"
Height 12-3/8"
Depth 18-7/16"
Cooking Cavity Dimensions Width 15-23/32
Height 9-21/32"
1.6 Cubic Feet Depth 17-7/8"
Control Complement Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI .................................................. Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-80 .................................................................... approx. 80% of Full Power
P-70 .................................................................... approx. 70% of Full Power
P-60 .................................................................... approx. 60% of Full Power
P-50 .................................................................... approx. 50% of Full Power
P-40 .................................................................... approx. 40% of Full Power
P-30 .................................................................... approx. 30% of Full Power
P-20 .................................................................... approx. 20% of Full Power
P-10 .................................................................... approx. 10% of Full Power
P-0 ...................................................... No power throughout the cooking time
START, MINUTE PLUS pad, Cook pads, Defrost pads, Reheat pads, Number
selection pads, Power Level pad, Timer/Clock pad, Stop/Clear pad.
Oven Cavity Light Yes
Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J

5
R-409JS
a qualified electrician and have it replaced with a properly grounded
three-pronged wall receptacle or have a grounding adapter properly
grounded and polarized. If the extension cord must be used, it should be
a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop
or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-
MOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
OVEN DIAGRAM
1. One touch door open button.
Push to open door.
2. Door latches.
The oven will not operate unless the
door is securely closed.
3. Removable turntable support.
4. Removable turntable.
The turntable will rotate clockwise or
counterclockwise.
5. Oven lamp.
It will light when oven is operating or
door is opened.
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel.
9. Time display: Digital display, 99
minutes 99 seconds.
10. Wave guide cover.
11. Power supply cord
TOUCH CONTROL PANEL
3-Pronged
Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
NOTE:
The directed features are disa-
bled after one minute when the
oven is not in use. These features
are automatically enabled when
the door is opened and closed or
the STOP/ CLEAR pad is pressed.
R-409JS
1
65
210
11
9
7
8
3
4

6
R-409JS
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the
circuit between the pins of the key unit that correspond to the STOP/CLEAR pad. When the pad is
pressed, the ohmmeter should indicate short circuit. When the pad is released, the ohmmeter should
indicate open circuit. If incorrect readings are obtained, the key unit is faulty and must be replaced.
About the other pads, the above method may be used.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
Pin
NO. G1
Pin
NO. G13
Key unit ribbon cable
Key unit (Membrane Switch) front view
JKEY UNIT TEST
G10G11G12G13 G9
G8 G7 G6 G5 G4 G3 G2 G1
9
3
6
2
5
8
0
1
4
7
TIMER
CLOCK
POPCORN
MINUTE PLUS
START
STOP
CLEAR
REHEAT
DEFROST
COOK
POWER
LEVEL

7
R-409JS
3) Power Source Circuit
This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order
to compose a basic standard time in the clock circuit.
Symbol Voltage Application
VSS -5V LSI(IC1)
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
7) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1-
LD4).
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units.
(1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit and
LSI Unit).
The principal functions of these units and the signals commu-
nicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in the
LSI are sent to the key unit through P20-P27.
When a key pad is touched, a signal is completed through the
key unit and passed back to the LSI through P70, P71, P41,
P45, P47 and AN3 to perform the function that was re-
quested.
Control Unit
Control unit consists of LSI, reset circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchroniz-
ing signal circuit and back light circuit.
1) Reset Circuit
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 22 segments and 3 common
electrodes using a Liquid Crystal Display.

8
R-409JS
1-2 VL2-VL1 IN Power source voltage input terminal.
Standard voltage for LCD.
3-6 AN7-AN4 IN Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its cooking constant.
7 AN3 IN Signal coming from touch key.
When either G13 line on key matrix is touched, a corresponding signal out of P20 - P27
will be input into AN3. When no key is touched, the signal is held at “H” level.
8 AN2 IN To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (0V). Door Open "L" level (-5V).
9 AN1 IN Terminal not used.
10 AN0 IN Terminal not used.
11-13 P57-P55 OUT Terminal not used.
14 CNTR0 OUT Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
15 P53 OUT Terminal not used.
16 P52 OUT Oven lamp, fan motor and turntable motor driving signal
To turn on and off shut off relay (RY1). The
square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit.
17 P51 OUT Terminal not used.
18 P50 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2). The
signals holds “L” level during microwave cook-
ing and “H” level while not cooking. In other
cooking modes (variable cooking) the signal
turns to “H” level and “L” level in repetition
according to the power level.
19 P47 IN Signal similar to AN3.
When either G13 line on key matrix is touched, a corresponding signal will be input into
P46.
20 P46 OUT Terminal not used.
21 P45 IN Signal similar to AN3.
When either G12 line on key matrix is touched, a corresponding signal will be input into
P45.
22-23 P44-P43 OUT Terminal not used.
24 INT0 IN Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
DESCRIPTION OF LSI
LSI
The I/O signal of the LSI is detailed in the following table.
Pin No. Signal I/O Description
A
B
0.1 sec.
2.0 sec.
H : GN
D
L : -5V
H : GN
D
L : -5V
16.7 msec.
During cooking
H : GND
L : -5V
Maximum
output
70% of maximum
output
H : GND
L : -5V
H : GND
L : -5V
ON
ON
OFF
OFF OFF
24 sec.
8 sec.
16.7 msec.
H : GN
D
L : -5V