Sharp MX-TMX1 User manual

TRIMMER MX-TMX1
SERVICE MANUAL
20 October 2010
Subject to change

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V
20 October 2010
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE...........................................................TR-1-1
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE .....................................TR-2-1
3. REPLACEMENT AND ADJUSTMENT
3.1 COVERS.............................................................................................TR-3-1
3.1.1 FRONT AND REAR COVER.....................................................TR-3-1
3.1.2 TOP COVER .............................................................................TR-3-2
3.1.3 BLOWER MOTOR M5 / M6.......................................................TR-3-3
3.1.4 INFEED COVER........................................................................TR-3-4
3.1.5 LOCKING BRACKET ................................................................TR-3-5
3.1.6 UPPER OUTFEED COVER ...................................................... TR-3-6
3.1.7 INTERLOCK SWITCH S9 &S10................................................TR-3-7
3.1.8 LOWER OUTFEED COVER .....................................................TR-3-8
3.1.9 PROTECTION COVER ............................................................. TR-3-9
3.1.10 INTERLOCK MECHANISM.....................................................TR-3-10
3.2 AREA C............................................................................................. TR-3-11
3.2.1 INFEED SENSOR Q13 ........................................................... TR-3-11
3.2.2 CONTROL SWITCH S2 ..........................................................TR-3-12
3.2.3 CONTROL SWITCH S3 ..........................................................TR-3-13
3.2.4 TRANSPORT MOTOR M1 ...................................................... TR-3-14
3.2.5 TRANSPORT BELT SENSOR Q4...........................................TR-3-15
3.2.6 TRIM KNIFE MOTOR M2........................................................TR-3-16
3.2.7 TRIM KNIFE HOME POSTITON SENSOR Q5....................... TR-3-17
3.2.8 TRIM KNIFE ............................................................................ TR-3-18
3.2.9 PAPER PATH & OUTFEED SENSOR Q6...............................TR-3-24
3.2.10 STOP GATE CARRIAGE......................................................... TR-3-25
3.2.11 STOP GATE MOTOR M3 & SENSOR Q7............................... TR-3-26
3.2.12 LENGTH ADJUSTMENT MOTOR M4 & SENSOR Q12 .........TR-3-27
3.2.13 LENGTH ADJUSTMENT HOME POSITION SWITCH S11.....TR-3-28
3.2.14 LOWER OUTFEED BELTS.....................................................TR-3-29
3.2.15 UPPER OUTFEED BELTS...................................................... TR-3-30
3.2.16 TRIM BIN FULL SENSOR Q8................................................. TR-3-31
3.2.17 TRANSMISSION CHAIN.........................................................TR-3-32
3.2.18 KNIFE SUPPORT CHAIN .......................................................TR-3-33
3.2.19 KNIFE CHAIN..........................................................................TR-3-34
3.2.20 INFEED BELTS .......................................................................TR-3-35
3.3 PCB ..................................................................................................TR-3-37
3.3.1 MD6DC PCB ”A”......................................................................TR-3-37
4. TROUBLESHOOTING
4.1 FAULT CODE DESCRIPTIONS..........................................................TR-4-1
5 SERVICE TABLES
5.1 SERVICE TABLES..............................................................................TR-5-1

VI
20 October 2010
6. DETAILED SECTION DESCRIPTIONS
6.1 ELECTRICAL COMPONENT LIST.....................................................TR-6-1
6.1.1 REAR VIEW ..............................................................................TR-6-2
6.1.2 INFEED VIEW ........................................................................... TR-6-3
6.1.3 OUTFEED VIEW ....................................................................... TR-6-4
6.1.4 STOP CARRIAGE VIEW...........................................................TR-6-5
6.2 BOARD STRUCTURE........................................................................ TR-6-7
6.2.1 BLOCK DIAGRAM.....................................................................TR-6-7
6.2.2 CONTROLLER MD6DC ............................................................ TR-6-8
6.2.2 CONTROLLER MD6DC, CONTINUES.....................................TR-6-9
6.3 TRIMMING PROCESS..................................................................... TR-6-11
6.3.1 PRINCIPLE OF OPERATION.................................................. TR-6-11
6.3.2 SIZE ADJUSTMENT................................................................TR-6-13
6.3.2 SIZE ADJUSTMENT................................................................TR-6-14
SPECIFICATIONS
SPECIFICATIONS ...............................................................................TR-Spec-1
WIRING
Trimmer...................................................................................................TR-Wir-1

TR-1-1
20 October 2010
Installation
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE
Trimmer INSTALLATION PROCEDURE is located in the Booklet Maker MX-BMX1
Service Manual ( 1.5)

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TR-2-1
20 October 2010
Preventive
Maintenance
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE
Trimmer PREVENTIVE MAINTENANCE SCHEDULE is located in the Booklet
Maker MX-BMX1 Service Manual ( 2)

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Replacement
Adjustment
20 October 2010
TR-3-1
COVERS
3. REPLACEMENT AND ADJUSTMENT
3.1 COVERS
3.1.1 FRONT AND REAR COVER
Rear Cover
1. Loosen screws [C] ( x3)
Front Cover
1. Open the Top Cover.
2. Remove screws [A] ( x3)
3. Loosen screws [B] ( x2)
[B]
[A]
[C]

TR-3-2
20 October 2010
3.1.2 TOP COVER
COVERS
[A]
[B] [B]
Removal
1. Pry off the Gas spring [A] using a screw driver.
2. Remove screws and nuts [B] ( x4, x4).
Replacement
1. Reverse the removal procedure.
Adjustment
1. Loosen screws and nuts [B] ( x4, x4).
2. Adjust Top cover so frame edge [C] is aligned with top of the hinge [D].
See drawings above.
3. Tighten screws and nuts [C] ( x4, x4).
Bad
Top cover too low Bad Top cover too high
Good
[D]
[C]

Replacement
Adjustment
20 October 2010
TR-3-3
3.1.3 BLOWER MOTOR M5 / M6
COVERS
Removal
1. Open the Top Cover.
2. Cut tie-wrap [A]
2. Disconnect connectors [B] ( x2).
3. Remove Front and Rear cover ( 3.1.1).
4. Remove Infeed cover ( 3.1.4).
5. Remove screws [C] ( x2).
6. Lift out Fan assy
Replacement
1. Reverse the removal procedure.
[B][A]
[C]

TR-3-4
20 October 2010
3.1.4 INFEED COVER
COVERS
1. Open the Top Cover.
2. Remove Front and Rear cover ( 3.1.1).
3. Remove screws [A] ( x5).
4. Remove screws [B] ( x5).
[A] [B]

Replacement
Adjustment
20 October 2010
TR-3-5
3.1.5 LOCKING BRACKET
COVERS
[A]
[B]
Removal
1. Loosen nuts [A] ( x2).
2. Locking bracket will fall down.
Replacement
1. Push Trimmer against Bookletmaker.
2. Push up Locking bracket so it latches studs [B].
3. Tighten nuts [A] ( x2).
[B]

TR-3-6
20 October 2010
3.1.6 UPPER OUTFEED COVER
COVERS
1. Remove Belt stacker.
2. Remove Front and Rear cover ( 3.1.1).
3. Open the Top Cover.
4. Remove the Gas spring [A] by prying it off using a screw driver.
5. Remove connector [B] ( x1).
6. Cut cable ties [C] inside cover.
7. Remove screws [D] ( x5).
8. Remove screws [E] ( x5).
[A]
[C]
[B]
[D] [E]

Replacement
Adjustment
20 October 2010
TR-3-7
3.1.7 INTERLOCK SWITCH S9 &S10
COVERS
Removal
1. Remove connector [B]( x1).
2. Remove nuts [A] ( x2).
Replacement
1. Reverse the removal procedure.
Note: Mount the interlock box to its uppermost position.
Adjustment
1. Check adjustment according to ( 3.1.10).
[A]
[B]
WARNING
Overriding or cheating the interlock allows the MX-TMX1 system to operate
with the top cover open which can result in personal injury. Never give the
operator access to the cheater or show how ovverriding the interlock sys-
tem is carried out.

TR-3-8
20 October 2010
3.1.8 LOWER OUTFEED COVER
COVERS
1. Remove Belt stacker ( 3.8.1).
2. Remove Front and Rear cover ( 3.1.1).
3. Remove Protection Cover ( 3.1.9).
4. Loosen screws [A] ( x2).
5. Remove screws [B] ( x4).
[B]
[A]
[B]

Replacement
Adjustment
20 October 2010
TR-3-9
3.1.9 PROTECTION COVER
COVERS
Removal
1. Lift out scrap paper bin [B].
2. Remove screws [A] ( x4).
Replacement
1. Place the front end of the cover up against the lower knife beam [C].
2. Push in cover so it hooks onto the screws [D].
3. Mount screws [A] ( x4).
[A]
[B] [C]
Replacement Step 1.
[D]
Replacement Step 2.

TR-3-10
20 October 2010
COVERS
3.1.10 INTERLOCK MECHANISM
Removal
1. Remove screws [A] ( x 2).
2. Remove interlock mechanism bracket [B].
Replacement
1. Reverse the removal procedure.
Adjustment
1. Make sure interlock box is mounted correctly ( 3.1.7).
2. Loosen nuts [A] ( x2).
3. Adjust the interlock mechanism [B] so that it is parallel to the Top cover and so
that the interlock switch is actuated 2 mm before Top cover is closed measu-
red on front side beneath handle.
4. Tighten nuts [A] ( x2).
[A]
[B]

Replacement
Adjustment
20 October 2010
TR-3-11
3.2 AREA C
3.2.1 INFEED SENSOR Q13
AREA C
1. Undock the Trimmer.
2. Remove nuts [A] inside bracket holding the Sensor bracket ( x2).
3. Remove connector from the Sensor ( x1).
4. Remove sensor [B].
[A]
[B]

TR-3-12
20 October 2010
3.2.2 CONTROL SWITCH S2
AREA C
Removal
1. Remove Rear cover ( 3.1.1).
2. Remove connectors [A] ( x2).
3. Remove screws [B] ( x2 ).
Replacement
1. Reverse the removal procedure.
Adjustment
1. Lift the Infeed shaft.
2. Make sure the Switch activates slightly before the shaft latches in upper posi-
tion.
3. To adjust, loosen screws [B] ( x2 ).
4. Reposition switch to obtain adjustment.
5. Tighten screws [B] ( x2 ).
[A]
[B]